A kind of high-impact polystyrene white master batch and preparation method thereof
Technical field
The present invention relates to the painted field of high-impact polystyrene (HIPS), relate to the painted white master batch of a kind of HIPS of being used for specifically.
Background technology
High-impact polystyrene at present newly developed on some performance near ABS and other engineering plastics.And, replace more and morely replacing ABS resin with HIPS at electronic enterprises such as televisor, duplicating machine, air-conditioning, refrigerators along with the raising of HIPS function.
It is painted often to use Masterbatch that it is carried out in the HIPS process for processing, and wherein white master batch is most important, most widely used a kind of Masterbatch.The HIPS white mother who sells in the market adopts titanium dioxide, processing aid usually and vector resin mixes by a certain percentage, granulation forms.The female titanium dioxide content of this off-white color causes Masterbatch proportion bigger more than 40% easily.Mix with plastics and the later stage moulding process in Masterbatch sink easily, cause the color divergence inequality.The titanium dioxide price is higher simultaneously, causes higher Masterbatch production cost.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, provide a kind of and can reduce the titanium dioxide consumption, master batch is to the less Masterbatch of impact property influence of material.
A kind of high-impact polystyrene white master batch is made up of following component and weight percentage: titanium dioxide 20%-65%, glass microballon 10-55%, carving white pigments 0-1%, dispersion agent 1-20%, vector resin 20-45%.
Above-mentioned titanium dioxide is one or both the mixture in rutile-type and the anatase titanium dioxide.
Above-mentioned glass microballon is one or both the mixture in solid or the hollow glass micropearl.
Above-mentioned carrier is one or more among PS, SBS, EVA, the PE.
Above-mentioned carving white pigments is one or more the mixture in ultramarine, phthalocyanine blue, carbon black, violet pigment (dyestuff) or the white dyes.
The mixture of one or more in above-mentioned dispersion agent polyamide wax (EBS, modification EBS etc.), white mineral oil, Poly Propylene Wax, polyethylene wax, EVA wax, calcium stearate, Zinic stearas or the silicone.
Above-mentioned thermo-stabilizer is one or more the mixture in phenolic antioxidant or the phosphorous acid ester.Phenolic antioxidant is as BHT, 1076,1010; Phosphorous acid ester is as 168.
Can being prepared as follows of above-mentioned Masterbatch: each component is prepared burden in proportion, in high-speed mixer, mixed then 5~20 minutes, adopt twin screw extruder or Banbury mixer to carry out melt blending, temperature is controlled at 180~200 ℃, screw speed is 80~300r/min, be uniformly dispersed in vector resin by the shearing of screw rod or rotor, the mixing pigment that makes, carry out granulation then, drying makes Masterbatch of the present invention.Also can being prepared as follows of above-mentioned Masterbatch: each component is prepared burden in proportion, in high-speed mixer, mix, adopt the Banbury mixer banburying earlier, adopt the screw extrusion press granulation to make Masterbatch of the present invention then.
Shapes such as Masterbatch of the present invention adopts different die heads, can prepare disk shape, column, square sheet, and is spherical.
Compared with prior art, the present invention has following beneficial effect:
The present invention adopts titanium dioxide and glass microballon compound as white pigment, under the situation that does not reduce tinting strength and opacifying power, can significantly reduce the consumption of titanium dioxide, simultaneously, Masterbatch of the present invention is less to the material impact performance impact, in addition, glass microballon proportion is lighter, can avoid the colour fluctuation that Masterbatch sinks to causing in the color articles process, glass microballon can also increase look mother's flowing property, promotes the dispersion of Masterbatch in HIPS.
Embodiment
Embodiment 1
At normal temperatures and pressures, with following component and weight percentage: PS 40%, titanium dioxide 40%, polyethylene wax 8%, glass microballon 10%, antioxidant 1010 1.995%, carbon black 0.005%, carried out high-speed mixing 10 minutes in high-speed mixer, and adopted twin screw extruder to carry out melt blending, temperature is controlled at 200 ℃, screw speed is 200r/min, be uniformly dispersed in vector resin by the shearing of screw rod, the mixing pigment that makes, carry out tie rod pelletizing (the Masterbatch outward appearance is cylindric), drying, packing then, make Masterbatch of the present invention.
Embodiment 2
At normal temperatures and pressures, with following component and weight percentage: PE 20%, titanium dioxide 45%, glass microballon 30%, ultramarine 0.05%, EBS 4%, oxidation inhibitor 168 0.5%, antioxidant 1076 0.45% mixes in high-speed mixer, adopts the Banbury mixer banburying earlier, adopt screw extrusion press to carry out tie rod pelletizing (the Masterbatch outward appearance is square sheet) then, make Masterbatch of the present invention.
In order to contrast the advantage of the present invention and prior art, compare test according to Comparative Examples 1~2 prescription, the preparation method of Comparative Examples 1~2 preparation method with embodiment 1~2 respectively is identical.
Comparative Examples 1
PS 40%, titanium dioxide 50%, polyethylene wax 8%, antioxidant 1010 1.995%, carbon black 0.005%.
Comparative Examples 2
PE 20%, titanium dioxide 75%, and ultramarine 0.05%, EBS 4%, oxidation inhibitor 168 0.5%, antioxidant 1076 0.45%
Masterbatch with embodiment and comparative example preparation adds 4phr injection moulding colour table in the HIPS plastics, concrete comparing result is as shown in table 1.
Table 1 adopts the evaluation of different carriers coloring effect
Sample |
Embodiment 1 |
Embodiment 2 |
Comparative Examples 1 |
Comparative Examples 2 |
Color dot |
Do not have |
Do not have |
Have |
Have |
Aberration |
≤0.3 |
≤0.3 |
≤0.4 |
≤0.5 |
Shock strength |
11.8 |
11.5 |
11.5 |
10.7 |
From as can be known above-mentioned, adopt Masterbatch of the present invention to be used for the HIPS color articles, obviously improve than existing HIPS Masterbatch tinctorial property.