CN101985117B - Automatic polychrome painting mechanism of dive formula zero loss - Google Patents
Automatic polychrome painting mechanism of dive formula zero loss Download PDFInfo
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- CN101985117B CN101985117B CN201010519670.6A CN201010519670A CN101985117B CN 101985117 B CN101985117 B CN 101985117B CN 201010519670 A CN201010519670 A CN 201010519670A CN 101985117 B CN101985117 B CN 101985117B
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Abstract
The utility model provides an automatic polychrome painting mechanism of formula zero loss of diving, includes the frame, is equipped with work piece holder mechanism, paint bucket elevating system in the frame, gets rid of lacquer drive mechanism, paint recycle mechanism, work piece transport mechanism, and work piece holder mechanism establishes on work piece transport mechanism, and work piece transport mechanism's below is located to paint bucket elevating system, gets rid of lacquer drive mechanism and locates work piece transport mechanism top and correspond with paint bucket elevating system and match, and paint recycle mechanism locates on the paint bucket elevating system. The automatic painting device is compact and reasonable in structure, and automation of painting and paint throwing of toy workpieces is realized through close matching of the action mechanisms. When the novel combined type toy is used, redundant paint can be recycled through the paint recycling mechanism, and toy workpieces can be painted and paint thrown at the same time in groups, so that labor force and production cost are reduced, and production efficiency is improved. Through the arrangement of the bottom of the paint bucket, the paint bucket can be used for simultaneously coating paints of different colors and also can be used for simultaneously coating paints of the same color, and the operation is convenient.
Description
Technical field
The invention belongs to a kind of automatic painting mechanism, especially a kind of submerged zero-loss automatic multi-color painting mechanism for the toy japanning.
Background technology
At present the japanning of irregular toy workpiece in the toy for children, to get rid of lacquer mainly be to be plugged on the toy workpiece with contact pin to position, then hold contact pin the toy workpiece be immersed in the dip-dye of carrying out in the paint kettle, and then take out hand-operated dry.All process steps all manually carries out in this whole process, and not only clamping process is loaded down with trivial details, inefficiency, and it is wayward to get rid of the lacquer dynamics, and easily lacquer is thrown away paint kettle when getting rid of lacquer, has not only wasted paint but also not environmental protection.Also do not have on the market at present automatically to carry out the device that the toy workpiece is contaminated japanning, got rid of lacquer.Therefore be badly in need of occurring a kind of convenient with and can carry out automatically that the toy workpiece is contaminated japanning, the automatic painting mechanism of getting rid of lacquer comes improve production efficiency and product quality.
Summary of the invention
The present invention is directed to the shortcoming of above-mentioned prior art, a kind of submerged zero-loss automatic multi-color painting mechanism is provided, realize the automation japanning, get rid of lacquer, improve production efficiency and product quality.
The present invention solves the technical scheme that its technical problem adopts: this submerged zero-loss automatic multi-color painting mechanism, comprise frame, frame is provided with workpiece varnishing mechanism, workpiece transfer mechanism, workpiece varnishing mechanism comprises work piece holder mechanism, paint barrel lifting mechanism, get rid of the lacquer transmission mechanism, paint is recycled mechanism, work piece holder mechanism is located on the workpiece transfer mechanism, paint barrel lifting mechanism is located at the below of workpiece transfer mechanism, get rid of the lacquer transmission mechanism be located at workpiece transfer mechanism top and with the paint barrel lifting mechanism Corresponding matching, paint is recycled mechanism and is located on the paint barrel lifting mechanism.Like this, the toy workpiece is delivered to the paint barrel lifting mechanism top through workpiece transfer mechanism, paint barrel lifting mechanism rises the toy workpiece is contaminated japanning, paint barrel lifting mechanism dropped to mid point after the dip-dye japanning was finished, and got rid of the lacquer transmission mechanism and began to get rid of lacquerer's work, and too much paint is recycled mechanism's recovery through paint, after getting rid of the lacquer end, paint barrel lifting mechanism drops to lower dead center, and workpiece is transported out by workpiece transfer mechanism, finishes a whole set of japanning operation.
Further, work piece holder mechanism comprises clamp head, contact pin, described clamp head is hollow tube, this hollow tube one end is provided with gang socket, have stopper slot on the gang socket wall, gang socket is socketed in the contact pin end, and the contact pin wall is provided with alignment pin, this alignment pin and stopper slot are complementary, and are provided with permanent magnet in the hollow tube.Like this, inserting with the contact pin of toy workpiece after gang socket sucked by permanent magnet, contact pin just along long, is suitable for japanning, gets rid of lacquer and oven dry, to be used good after, the attraction that overcomes magnet by the people is again taken off workpiece and contact pin convenient disassembly.
Paint barrel lifting mechanism comprises pallet, the motor that is located on the frame, the frame both sides are provided with one group of rigid bearing, be provided with drive screw in this group rigid bearing, the drive screw end is provided with sprocket wheel, motor is connected with chain gear transmission by chain, the pallet both sides are provided with transmission nut, and this transmission nut is socketed on the drive screw.Like this, when the toy workpiece need to be contaminated japanning, paint kettle is placed on the pallet, starter motor, driven by motor drive screw rotate, thereby pallet is risen, and make toy contaminate japanning, get rid of lacquer and can carry out in paint kettle always; Contaminate japanning, get rid of the counter-rotating of lacquer end rear motor, pallet is descended, also be convenient for changing paint kettle.
Getting rid of the lacquer transmission mechanism comprises and gets rid of lacquer machine shaft, power transmission shaft, and get rid of lacquer machine shaft end and be connected with Connection Block by steady pin, the Connection Block end is socketed with universal recessed cross recess connector, is supported by buffer spring between this universal recessed cross recess connector and the Connection Block; The top of power transmission shaft is provided with a universal protruding word connector that is complementary with universal recessed cross recess connector, and the transmission the tip of the axis is connected with work piece holder mechanism.Like this, when carrying out the dip-dye of toy workpiece, the machine shaft of high speed rotating presses down, universal recessed cross recess connector presses down with a universal protruding word connector in the situation of high speed rotating and aims at clamping, the drive power transmission shaft rotates, from the contact pin that the Plug pin patch bay band is equipped with the toy workpiece can be contaminated in paint kettle, remove paint kettle and can get rid of lacquer.When a universal protruding word connector is not docked in the recessed cross recess, buffer spring is compressed, after machine shaft rotates less than 90 °, under the elastic force effect of buffer spring, rapidly recessed cross recess is pushed the universal protruding word connector of clamping, guaranteed continuity and the reliability of mechanism driving.
Paint is recycled mechanism and is comprised the fixed cross beam that is located on the frame, and fixed cross beam is provided with one group and gets rid of the lacquer transmission mechanism, and pallet is provided with one group of paint kettle, and this each open-mouth of group paint kettle all is socketed with the paint recover; Paint recover and get rid of the lacquer transmission mechanism and be complementary.Like this, with the toy workpiece be plugged on get rid of the lacquer transmission mechanism on, make the toy workpiece put in paint kettle the paint kettle rising and contaminate japanning, finish and contaminate the paint kettle that descends again behind the japanning, the toy workpiece is in the paint recover, get rid of the lacquer transmission mechanism and begin to get rid of lacquer, at this moment contaminate paint in toy surface of the work surplus and will all be thrown to reclaim on the wall at paint and flow back in the paint kettle along wall, finish that superfluous paint reclaims when contaminating japanning.
Workpiece transfer mechanism comprises one group of travelling gear that is located on the frame, and each travelling gear is in transmission connection by driving chain, and fixed cross beam is located on this driving chain, and the frame both sides are provided with infrared sensor, and this infrared sensor and contact pin are complementary.
Fixed cross beam is provided with fixed cover, and the two ends, inside of fixed cover are equipped with bearing, and power transmission shaft is located in this bearing, and the fixed cover two ends are provided with the clamp nut for fastening bearing.
The effect that the present invention is useful is: compact conformation is reasonable, by work piece holder mechanism, paint barrel lifting mechanism, get rid of the lacquer transmission mechanism, paint is recycled closely cooperating between mechanism, the workpiece transfer mechanism, realize the toy workpiece varnishing, get rid of the lacquer automation.The present invention paints and use to save, and unnecessary paint can be recycled mechanism by paint and recycle, and the toy workpiece carries out japanning in groups the time and get rid of lacquer, not only reduces labour and production cost, and has improved production efficiency.Arrange by the paint kettle bottom, the present invention can go up the paint of different colours simultaneously, also can go up the paint with color simultaneously, and is easy to operate.
Description of drawings
Fig. 1 is structural representation of the present invention;
Fig. 2 is the structural representation of the left apparent time of the present invention;
Fig. 3 gets rid of the lacquer transmission mechanism not during the clamping contact pin and the structural representation of paint barrel lifting mechanism relative position among the present invention;
Fig. 4 is that workpiece is contaminated the front structural representation of japanning among the present invention;
Fig. 5 is the structural representation in the workpiece dip-dye japanning among the present invention;
Fig. 6 is the structural representation when getting rid of lacquer behind the workpiece dip-dye japanning among the present invention;
Fig. 7 is that workpiece gets rid of the structural representation that coats with lacquer after finishing among the present invention;
Fig. 8 is the structural representation that gets rid of the lacquer transmission mechanism among the present invention;
Fig. 9 gets rid of the structural representation of lacquer transmission mechanism when analysing and observe among the present invention;
Figure 10 is the structural representation of work piece holder mechanism among the present invention;
Figure 11 is the structural representation of contact pin among the present invention;
Figure 12 is the structural representation that paint is recycled mechanism among the present invention;
Figure 13 is the structural representation of paint barrel lifting mechanism among the present invention;
Figure 14 is the structural representation of the left apparent time of paint barrel lifting mechanism among the present invention;
Figure 15 is the structural representation after A partly amplifies among Fig. 3;
Figure 16 is the structural representation after B partly amplifies among Fig. 6;
Figure 17 is workflow block diagram of the present invention.
Description of reference numerals: frame 1, workpiece varnishing mechanism 2, workpiece transfer mechanism 3, travelling gear 3-1, driving chain 3-2, work piece holder mechanism 4, clamp head 4-1, contact pin 4-2, gang socket 4-3, stopper slot 4-4, alignment pin 4-5, permanent magnet 4-7, paint barrel lifting mechanism 5, pallet 5-1, motor 5-2, rigid bearing 5-3, drive screw 5-4, sprocket wheel 5-5, chain 5-6, transmission nut 5-7, get rid of lacquer transmission mechanism 6, get rid of lacquer machine shaft 6-1, power transmission shaft 6-2, steady pin 6-3, Connection Block 6-4, universal recessed cross recess connector 6-5, buffer spring 6-6, a universal protruding word connector 6-7, paint is recycled mechanism 7, paint kettle 7-1, paint recover 7-2, fixed cross beam 8, infrared sensor 9, fixed cover 10, bearing 10-1, clamp nut 10-2.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing:
With reference to accompanying drawing, this submerged zero-loss automatic multi-color painting mechanism, comprise frame 1, frame 1 is provided with workpiece varnishing mechanism 2, workpiece transfer mechanism 3, workpiece varnishing mechanism 2 comprises work piece holder mechanism 4, paint barrel lifting mechanism 5, gets rid of lacquer transmission mechanism 6, paints and recycle mechanism 7, work piece holder mechanism 4 is located on the workpiece transfer mechanism 3, paint barrel lifting mechanism 5 is located at the below of workpiece transfer mechanism 3, get rid of lacquer transmission mechanism 6 be located at workpiece transfer mechanism 3 tops and with paint barrel lifting mechanism 5 Corresponding matchings, paint is recycled mechanism 7 and is located on the paint barrel lifting mechanism 5.
Work piece holder mechanism 4 comprises clamp head 4-1, contact pin 4-2, described clamp head 4-1 is hollow tube 4-1, this hollow tube 4-1 one end is provided with gang socket 4-3, have stopper slot 4-4 on the gang socket 4-3 wall, gang socket 4-3 is socketed in contact pin 4-2 end, contact pin 4-2 wall is provided with alignment pin 4-5, and this alignment pin 4-5 and stopper slot 4-4 are complementary, and are provided with permanent magnet 4-7 in the hollow tube 4-1.
Paint barrel lifting mechanism 5 comprises pallet 5-1, the motor 5-2 that is located on the frame 1, frame 1 both sides are provided with one group of rigid bearing 5-3, be provided with drive screw 5-4 in this group rigid bearing 5-3, drive screw 5-4 end is provided with sprocket wheel 5-5, motor 5-2 is in transmission connection by chain 5-6 and sprocket wheel 5-5, pallet 5-1 both sides are provided with transmission nut 5-7, and this transmission nut 5-7 is socketed on the drive screw 5-4.
Getting rid of lacquer transmission mechanism 6 comprises and gets rid of lacquer machine shaft 6-1, power transmission shaft 6-2, get rid of lacquer machine shaft 6-1 end and be connected with Connection Block 6-4 by steady pin 6-3, Connection Block 6-4 end is socketed with universal recessed cross recess connector 6-5, is supported by buffer spring 6-6 between this universal recessed cross recess connector 6-5 and the Connection Block 6-4; The top of power transmission shaft 6-2 is provided with a universal protruding word connector 6-7 who is complementary with universal recessed cross recess connector 6-5, and the end of power transmission shaft 6-2 is connected with work piece holder mechanism 4.
Paint is recycled mechanism 7 and is comprised the fixed cross beam 8 that is located on the frame 1, and fixed cross beam 8 is provided with one group and gets rid of lacquer transmission mechanism 6, and pallet 5-1 is provided with one group of paint kettle 7-1, and each open-mouth of this group paint kettle 7-1 all is socketed with paint recover 7-2; Paint recover 7-2 and get rid of lacquer transmission mechanism 6 and be complementary.The bottom intercommunication of each paint kettle 7-1.Be conducive to like this when using same paint, make the paint horizontal position of each paint kettle 7-1 all consistent, not only save also convenient use of paint.Each paint kettle 7-1 also can be separate, and the toy workpiece can be gone up the paint of different colours simultaneously automatically like this.
Workpiece transfer mechanism 3 comprises one group of travelling gear 3-1 that is located on the frame 1, each travelling gear 3-1 is in transmission connection by driving chain 3-2, fixed cross beam 8 is located on this driving chain 3-2, and frame 1 both sides are provided with infrared sensor 9, and this infrared sensor 9 is complementary with contact pin 4-2.
Fixed cross beam 8 is provided with fixed cover 10, and the two ends, inside of fixed cover 10 are equipped with bearing 10-1, and power transmission shaft 6-2 is located in this bearing 10-1, and fixed cover 10 two ends are provided with the clamp nut 10-2 for fastening bearing 10-1.
During use, plugged, detection resets, and universal recessed cross-groove joint 6-5 is separated with a universal protruding word connector 6-7, and paint barrel lifting mechanism 5 drops to lower dead center.Then start governor circuit, workpiece transfer mechanism 3 interval pause transmissions when fixed cover 10 is arrived at this moment infrared inductor 9 inspections.When the toy workpiece was arrived in infrared inductor 9 inspections, motor 5-2 started working, and makes paint barrel lifting mechanism 5 rise to top dead centre, the toy workpiece is just slipped among the paint kettle 7-1 contaminate japanning.After the dip-dye japanning is finished, machine operation makes paint barrel lifting mechanism 5 drop to mid point, at this moment the toy workpiece is in paint recover 7-2 center, universal recessed cross recess connector 6-5 presses down with a universal protruding word connector 6-7 and is connected, drive is got rid of 6 rotations of lacquer transmission mechanism and is got rid of lacquerer's work, unnecessary paint is thrown in the paint recover 7-2, flows through paint recover 7-2 inwall to paint kettle 7-1.Through getting rid of lacquer one all after dates, the recessed cross recess connector of everything 6-5 separates with a universal protruding word connector 6-7, and motor 5-2 task driven paint barrel lifting mechanism 5 drops to lower dead center, at this moment finishes the dip-dye japanning, gets rid of lacquer, the toy workpiece is transported out by workpiece transfer mechanism 3, finishes a whole set of japanning operation.
Although the present invention illustrates and describes by the reference preferred embodiment,, those skilled in the art should understand, and in the scope of claims, can do the various variation on form and the details.
Claims (3)
1. submerged zero-loss automatic multi-color painting mechanism, comprise frame (1), described frame (1) is provided with workpiece varnishing mechanism (2), workpiece transfer mechanism (3), described workpiece varnishing mechanism (2) comprises work piece holder mechanism (4), paint barrel lifting mechanism (5), get rid of lacquer transmission mechanism (6), paint is recycled mechanism (7), described work piece holder mechanism (4) is located on the workpiece transfer mechanism (3), described paint barrel lifting mechanism (5) is located at the below of workpiece transfer mechanism (3), described get rid of lacquer transmission mechanism (6) be located at workpiece transfer mechanism (3) top and with paint barrel lifting mechanism (5) Corresponding matching, described paint is recycled mechanism (7) and is located on the paint barrel lifting mechanism (5), it is characterized in that: described work piece holder mechanism (4) comprises clamp head (4-1), contact pin (4-2), described clamp head (4-1) is hollow tube (4-1), this hollow tube (4-1) end is provided with gang socket (4-3), have stopper slot (4-4) on described gang socket (4-3) wall, described gang socket (4-3) is socketed in contact pin (4-2) end, described contact pin (4-2) wall is provided with alignment pin (4-5), this alignment pin (4-5) is complementary with stopper slot (4-4), is provided with permanent magnet (4-7) in the described hollow tube (4-1).
2. submerged zero-loss automatic multi-color painting mechanism according to claim 1, it is characterized in that: described paint barrel lifting mechanism (5) comprises the bracing frame that is located at frame (1) below, support frame as described above is provided with pallet (5-1), motor (5-2), the support frame as described above both sides respectively are provided with one group of up and down rigid bearing (5-3) of Corresponding matching, be provided with drive screw (5-4) between the rigid bearing (5-3) of described up and down Corresponding matching, described drive screw (5-4) end is provided with sprocket wheel (5-5), described motor (5-2) is in transmission connection by chain (5-6) and sprocket wheel (5-5), described pallet (5-1) both sides are provided with transmission nut (5-7), and this transmission nut (5-7) is socketed on the drive screw (5-4).
3. submerged zero-loss automatic multi-color painting mechanism according to claim 1, it is characterized in that: described frame (1) both sides are provided with infrared sensor (9), and this infrared sensor (9) is complementary with contact pin (4-2).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010519670.6A CN101985117B (en) | 2010-10-26 | 2010-10-26 | Automatic polychrome painting mechanism of dive formula zero loss |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201010519670.6A CN101985117B (en) | 2010-10-26 | 2010-10-26 | Automatic polychrome painting mechanism of dive formula zero loss |
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| CN101985117A CN101985117A (en) | 2011-03-16 |
| CN101985117B true CN101985117B (en) | 2013-03-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201010519670.6A Active CN101985117B (en) | 2010-10-26 | 2010-10-26 | Automatic polychrome painting mechanism of dive formula zero loss |
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Families Citing this family (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102698920A (en) * | 2012-07-04 | 2012-10-03 | 梅州市汇胜木制品有限公司 | Device for painting treating liquid on surface of wooden plate |
| CN102723193A (en) * | 2012-07-04 | 2012-10-10 | 昆山市达功电子厂 | Transformer coil dipping paint device |
| CN102921843B (en) * | 2012-11-20 | 2015-03-18 | 无锡威孚精密机械制造有限责任公司 | Spring production line embedded with automatic head recognition device and painting device |
| CN103878086A (en) * | 2012-12-22 | 2014-06-25 | 鸿富锦精密工业（深圳）有限公司 | Dyeing apparatus used for dyeing column |
| CN107758327B (en) * | 2017-11-13 | 2023-11-24 | 台州市世玩欣玩具有限公司 | Toy automatic bonding assembly line |
| CN109395982A (en) * | 2018-12-19 | 2019-03-01 | 东风汽车传动轴有限公司 | A kind of aluminum component nylon coated machine and coating method |
| CN110036938A (en) * | 2019-03-29 | 2019-07-23 | 佛山市任氏机械科技有限公司 | A kind of rotation docking structure |
| CN111790563A (en) * | 2020-06-18 | 2020-10-20 | 阮菊梅 | Cursory dyeing apparatus is used in fishing |
| CN113198701B (en) * | 2021-04-30 | 2022-09-27 | 宁波计氏金属新材料有限公司 | Method for coating paint on metal surface |
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| JP3578481B2 (en) * | 1994-03-15 | 2004-10-20 | 松下電器産業株式会社 | Coating device |
| US7819078B2 (en) * | 2006-07-13 | 2010-10-26 | Konstant Products, Inc. | Compact paint system |
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| CN2832324Y (en) * | 2005-11-07 | 2006-11-01 | 王文平 | Rotating paint-steeping machine |
| CN201446053U (en) * | 2009-07-21 | 2010-05-05 | 李伟亮 | Coating machine |
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| CN101985117A (en) | 2011-03-16 |
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Effective date of registration: 20220512 Address after: 323600 No.7 Wangfeng Road, Bailongshan street, Yunhe County, Lishui City, Zhejiang Province Patentee after: ZHEJIANG TONGYUAN TOYS Co.,Ltd. Address before: 323600 Tongyuan Road, Yunhe County, Lishui City, Zhejiang Province Patentee before: Xu Xiaobing |
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