CN101983226B - Flame spraying repair equipment, and flame spraying repair method of coke oven - Google Patents
Flame spraying repair equipment, and flame spraying repair method of coke oven Download PDFInfo
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- CN101983226B CN101983226B CN2009801118506A CN200980111850A CN101983226B CN 101983226 B CN101983226 B CN 101983226B CN 2009801118506 A CN2009801118506 A CN 2009801118506A CN 200980111850 A CN200980111850 A CN 200980111850A CN 101983226 B CN101983226 B CN 101983226B
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- 230000008439 repair process Effects 0.000 title claims abstract description 147
- 238000000034 method Methods 0.000 title claims description 58
- 239000000571 coke Substances 0.000 title abstract description 16
- 238000010285 flame spraying Methods 0.000 title abstract 3
- 238000005507 spraying Methods 0.000 claims abstract description 142
- 238000003763 carbonization Methods 0.000 claims abstract description 93
- 239000011449 brick Substances 0.000 claims abstract description 45
- 239000000843 powder Substances 0.000 claims abstract description 28
- 239000007921 spray Substances 0.000 claims abstract description 5
- 238000010298 pulverizing process Methods 0.000 claims description 166
- 238000007747 plating Methods 0.000 claims description 141
- 230000005855 radiation Effects 0.000 claims description 71
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 34
- 229910052799 carbon Inorganic materials 0.000 claims description 32
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 28
- 229960001866 silicon dioxide Drugs 0.000 claims description 17
- 235000012239 silicon dioxide Nutrition 0.000 claims description 17
- 239000000377 silicon dioxide Substances 0.000 claims description 17
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 9
- 229910052760 oxygen Inorganic materials 0.000 claims description 9
- 239000001301 oxygen Substances 0.000 claims description 9
- 238000005259 measurement Methods 0.000 claims description 6
- 150000001721 carbon Chemical class 0.000 claims description 5
- 238000002347 injection Methods 0.000 abstract description 11
- 239000007924 injection Substances 0.000 abstract description 11
- 239000000463 material Substances 0.000 description 44
- 238000000151 deposition Methods 0.000 description 34
- 238000010276 construction Methods 0.000 description 17
- 230000007246 mechanism Effects 0.000 description 16
- 239000011248 coating agent Substances 0.000 description 8
- 238000000576 coating method Methods 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 239000000155 melt Substances 0.000 description 5
- 230000001154 acute effect Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 4
- 230000008030 elimination Effects 0.000 description 3
- 238000003379 elimination reaction Methods 0.000 description 3
- 238000007689 inspection Methods 0.000 description 3
- 238000011068 loading method Methods 0.000 description 3
- 238000000197 pyrolysis Methods 0.000 description 3
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000003245 coal Substances 0.000 description 2
- 239000002826 coolant Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 230000002950 deficient Effects 0.000 description 2
- 238000011049 filling Methods 0.000 description 2
- 230000004927 fusion Effects 0.000 description 2
- 238000012856 packing Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000004939 coking Methods 0.000 description 1
- 238000002485 combustion reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 229910002804 graphite Inorganic materials 0.000 description 1
- 239000010439 graphite Substances 0.000 description 1
- 238000003780 insertion Methods 0.000 description 1
- 230000037431 insertion Effects 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000000746 purification Methods 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 239000011819 refractory material Substances 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Images
Classifications
-
- C—CHEMISTRY; METALLURGY
- C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
- C10B—DESTRUCTIVE DISTILLATION OF CARBONACEOUS MATERIALS FOR PRODUCTION OF GAS, COKE, TAR, OR SIMILAR MATERIALS
- C10B29/00—Other details of coke ovens
- C10B29/06—Preventing or repairing leakages of the brickwork
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/16—Making or repairing linings increasing the durability of linings or breaking away linings
- F27D1/1636—Repairing linings by projecting or spraying refractory materials on the lining
- F27D1/1642—Repairing linings by projecting or spraying refractory materials on the lining using a gunning apparatus
- F27D1/1647—Repairing linings by projecting or spraying refractory materials on the lining using a gunning apparatus the projected materials being partly melted, e.g. by exothermic reactions of metals (Al, Si) with oxygen
- F27D1/1652—Flame guniting; Use of a fuel
Abstract
Flame spraying repair equipment for repairing the wall brick of a carbonization chamber of a coke oven by spraying, comprising a first burner and a second burner each having a powder injection nozzle for injecting spray powder, and a plurality of flamethrower nozzles arranged around the powder nozzle. First intersections where the throwing axes of flame of respective flamethrower nozzles of the first burner intersect each other are located on the powder injection line of the powder injection nozzle of the first burner. Second intersections where the throwing axes of flame of respective flamethrower nozzles of the second burner intersect each other are located on the power injection line of the powder injection nozzle of the second burner. The distance from the powder injection nozzle of the first burner to the first interconnection is longer than the distance from the powder injection nozzle of the second burner to the second interconnection.
Description
Technical field
The present invention relates to the spraying plating method for repairing and mending of a kind of spraying plating repair apparatus and coke-fired furnace.
The application is based on patent application 2008-147282 number that filed an application in Japan on June 4th, 2008 and require right of priority, with its content quotation in this.
Background technology
Coke-fired furnace in the past owing to there is not limiter such as iron sheet, only forms the carbonization locular wall with brick, so, be accompanied by and last deterioration and can produce furnace expansion.Owing to be accompanied by this furnace expansion, the vertically expansion of be full of cracks of carbonization locular wall brick can take place, perhaps the damage of seam portion becomes obviously, so when releasing coke, the friction between this coke and carbonization locular wall brick increases.As a result, there is the release load that coke takes place to increase, even spills the danger of black smoke from the part of the pars affecta of seam portion or vertically be full of cracks.
As the method for the damage of repairing carbonization locular wall brick, the interior pressure of coke-fired furnace is adjusted in general employing, is blown into the dry seal method of coccoid from the patchhole at this coke-fired furnace top.
In addition, in following patent documentation 1, the method that spraying plating is repaired is proposed on the basis that the concavo-convex position of loss portion is grasped in advance with the planimetric coordinates of X-axis and Y-axis.
In addition, in following patent documentation 2, as being used for the device that spraying plating is repaired, a kind of dihedral spraying plating pulverizing jet has been proposed, it is along a plurality of powderject mouths arranged side by side of the rectilinear direction in the same plane and flame gas radiation hole, and towards the place ahead apart from the position of above-mentioned plane 150mm～300mm, powderject axle and flame radiation axle intersect.
In addition, in following patent documentation 3, a kind of spraying plating pulverizing jet is disclosed, the jet orifice that this spraying plating pulverizing jet is used at central part configuration powderject, and be the center with this jet orifice, its periphery with concentric circles the flame hole more than 2 row arranged side by side at least.The axis of above-mentioned each jet orifice intersects on the prolongation axis of above-mentioned spraying plating pulverizing jet.
In addition, in following patent documentation 4, a kind of repairing nozzle with band flame plating of the concentric double pipe structure of being made up of interior pipe and outer tube is disclosed, pipe makes refractory materials and solid-fuelled powder mix flow by transporting gas in above-mentioned, above-mentioned outer tube itself and above-mentioned in be formed for making the ring-type stream of combustion-supporting property gas flow between pipe.,, be set in 25 and spend in 60 scopes of spending with the leading section of nozzle in the repairing of this band flame plating from the gas injection direction and the angle that nozzle axis constitutes of above-mentioned ring-type stream.
In addition, in following patent documentation 5, disclose a kind of diagnosis repair apparatus of coke-fired furnace, it has: chassis, and this chassis is forward-reverse in the stove of chamber shaped coke-fired furnace; Inspections and examinations device, this inspections and examinations device have the distance meter of distance of camera head, mensuration and above-mentioned carbonization locular wall face that the coking chamber wall is made a video recording and the thermometer of measuring the temperature of above-mentioned carbonization locular wall face; Device is removed in carbon burning, and this carbon burning is removed device to above-mentioned carbonization locular wall face jet partly oxygen or oxygen excess fuel gas, thereby burning removes the carbon of attachment removal; The machinery cutter eliminates device, and this machinery cutter eliminates device for mechanical ground cutter and eliminates as the brick surface of above-mentioned carbonization locular wall face and/or the carbon that adheres to; Coating apparatus, this coating apparatus is at above-mentioned carbonization locular wall face spraying plating refractory body and carry out the refractory body repairing; And drive unit, this drive unit is arranged at the front portion of above-mentioned chassis, is used to make that device is removed in above-mentioned inspections and examinations device, above-mentioned carbon burning, above-mentioned machinery cutter eliminates device and above-mentioned coating apparatus moves.
Patent documentation 1: No. the 3689487th, Japanese Patent
Patent documentation 2: Japan opens clear 54-78718 communique in fact
Patent documentation 3: Japan opens clear 63-167029 communique in fact
Patent documentation 4: Japan opens clear 61-13300 communique in fact
Patent documentation 5: Japan opens clear 63-167029 communique in fact
Because have the damage of different shape in the carbonization locular wall brick of coke-fired furnace, so, need the situation of corresponding these damages to repair.
Yet in the repairing of carrying out according to the dry seal method in the past, though can carry out the repairing of corresponding a kind of damage, its effect is held time very short, has to have to increase the such problem of number of times of repairing.In addition, owing to be the pressure difference method of utilizing carbonization chamber and combustion chamber, so can not selectively repair the high repairing position of priority, and, the such problem of repair efficiency difference for the wide be full of cracks of width is arranged.
In addition, the technology of record in the patent documentation 1 is substantially repaired the recess of carbonization locular wall as object, and relevant do not have concrete record to the method for repairing and mending as the be full of cracks of other damages.
In addition, the technology of patent documentation 2 records, owing to use angle type pulverizing jet, the scope of dispersing of fused spraying plating powder becomes extensively.Consequently, can not imitate repairing to the concavity damage location of carbonization locular wall brick concavo-convex.In addition, can not immerse the melts of spraying plating powder, the problem of damage be full of cracks flatness is on every side arranged on the contrary in the inside of narrow and small be full of cracks.
Equally, from the technology of patent documentation 3 to 5 record, also be the technology that a kind of damage is repaired, the repairing that can not be fit to the damage status of the carbonization locular wall brick of the damage of following a plurality of kinds.
Summary of the invention
The invention that the present invention is In view of the foregoing to be done, purpose provides the spraying plating method for repairing and mending of a kind of spraying plating repair apparatus and coke-fired furnace, the level that these defective component are planarized to effectively with on every side the brick that not have damage does not have gap, and can carry out the high spraying plating repairing of wearing quality.
The present invention is in order to solve above-mentioned problem and to achieve the above object and adopt following means.That is,
(1) form of the present invention, it is the spraying plating repair apparatus of repairing the carbonization locular wall brick of coke-fired furnace by spraying plating, have first pulverizing jet and second pulverizing jet, this first pulverizing jet and above-mentioned second pulverizing jet have the powderject mouth that sprays the spraying plating powder and are disposed at this powderject mouth a plurality of flames radiation mouths on every side; Above-mentioned each flame radiation mouth flame radiation axis first crossover location intersected with each other separately of above-mentioned first pulverizing jet is positioned on the powderject axis of above-mentioned powderject mouth of this first pulverizing jet; Above-mentioned each flame radiation mouth flame radiation axis second crossover location intersected with each other separately of above-mentioned second pulverizing jet is positioned on the powderject axis of above-mentioned powderject mouth of this second pulverizing jet; Distance from the above-mentioned powderject mouth of above-mentioned first pulverizing jet to above-mentioned first crossover location is than the distance from the above-mentioned powderject mouth of above-mentioned second pulverizing jet to above-mentioned second crossover location.
(2) in above-mentioned (1) in the spraying plating repair apparatus of record, further have and select a ground and the first pulverizing jet installation portion of above-mentioned first pulverizing jet and above-mentioned second pulverizing jet is installed also can.
(3) or, in above-mentioned (1), in the spraying plating repair apparatus of record, further have the second pulverizing jet installation portion that above-mentioned first pulverizing jet and the above-mentioned second pulverizing jet both sides are installed and also can.
(4) in above-mentioned (1) in the spraying plating repair apparatus of record, adopt following structure also can, that is, above-mentioned first pulverizing jet is that recess is repaired and to be used pulverizing jet; Above-mentioned second pulverizing jet is repaired for be full of cracks portion and is used pulverizing jet.
(5) in above-mentioned (1) in the spraying plating repair apparatus of record, adopt following structure also can, that is, above-mentioned first crossover location is positioned at scope above apart from the above-mentioned powderject mouth 150mm of above-mentioned first pulverizing jet and that 250mm is following; Above-mentioned second crossover location is positioned at above and less than the scope of 150mm apart from the above-mentioned powderject mouth 75mm of above-mentioned second pulverizing jet.
(6) in the spraying plating repair apparatus of in above-mentioned (1), putting down in writing, adopt following structure also can, that is, in above-mentioned first pulverizing jet, among above-mentioned each flame radiation mouthful, above-mentioned powderject mouth is sandwiched in the crossing angle that forms between therebetween 2 above-mentioned each flames radiation axis is below 10 degree; In above-mentioned second pulverizing jet, among above-mentioned each flame radiation mouthful, above-mentioned powderject mouth is sandwiched in the crossing angle that forms between therebetween 2 above-mentioned each flames radiation axis is below 20 degree.
(7) in above-mentioned (1) in the spraying plating repair apparatus of record, the distance that further has the distance between at least one side of the surface of measuring above-mentioned carbonization locular wall brick and above-mentioned first pulverizing jet and above-mentioned second pulverizing jet is counted.
(8) other form of the present invention is to repair the spraying plating method for repairing and mending of coke-fired furnace of the carbonization locular wall brick of coke-fired furnace by spraying plating, have: first repair procedure, surface for above-mentioned carbonization locular wall brick, the first distance ground injection of being separated by contains the first spraying plating powder of silicon-dioxide and radiates a plurality of flames, carries out spraying plating thus; And second repair procedure, surface for above-mentioned carbonization locular wall brick, the second distance ground injection of being separated by contains the second spraying plating powder of silicon-dioxide and radiates a plurality of flames, carry out spraying plating thus, the amount of the above-mentioned silicon-dioxide of the above-mentioned second spraying plating powder lacks than the amount of the above-mentioned silicon-dioxide of the above-mentioned first spraying plating powder; Above-mentioned second distance is shorter than above-mentioned first distance.
(9) in the spraying plating method for repairing and mending of the coke-fired furnace of putting down in writing in above-mentioned (8), above-mentioned first repair procedure is the recess repair procedure of repairing the recess on the above-mentioned surface that is formed at above-mentioned carbonization locular wall brick; Above-mentioned second repair procedure is the be full of cracks portion repair procedure of repairing the be full of cracks portion on the above-mentioned surface that is formed at above-mentioned carbonization locular wall brick.
(10) in the spraying plating method for repairing and mending of the coke-fired furnace of putting down in writing in above-mentioned (8), in the scope of above-mentioned first distance more than 150mm and below the 250mm, above-mentioned second distance is more than 75mm and in the scope less than 150mm.
(11) in the spraying plating method for repairing and mending of the coke-fired furnace of record, can further have the measurement operation in above-mentioned (8), this is measured in the operation, utilizes the distance meter to measure at least one side of above-mentioned first distance or above-mentioned second distance in advance; Based on the above-mentioned measuring result in this measurement operation, carry out above-mentioned first repair procedure and above-mentioned second repair procedure.
(12) in the spraying plating method for repairing and mending of the coke-fired furnace of in above-mentioned (8), putting down in writing, can be before above-mentioned first repair procedure and above-mentioned second repair procedure, carrying out carbon adheres to and judges that operation and carbon removes operation, above-mentioned carbon adheres to be judged in the operation, judges that there is carbon-free adhering on the above-mentioned surface of above-mentioned carbonization locular wall brick; Above-mentioned carbon is removed in the operation, adheres at above-mentioned carbon and judges and to judge having under the situation that above-mentioned carbon adheres in the operation, to the attachment portion winding-up oxygen of this carbon and remove this carbon.
The effect of invention:
In above-mentioned (1) in the spraying plating repair apparatus of record, adopt distance, than structure from the powderject mouth of second pulverizing jet to the distance of second crossover location from the powderject mouth of first pulverizing jet to first crossover location.Like this owing to have different relatively first pulverizing jet and second pulverizing jets of distance of spraying plating powder winding-up and flame radiation, so, by the difference use they, can carry out repairing corresponding to the damage status on the surface of carbonization locular wall brick.
More particularly, record is such in for example above-mentioned (4), can carry out following difference and use, that is, use first pulverizing jet to repair the pulverizing jet of usefulness as recess, and, use second pulverizing jet to repair the pulverizing jet of usefulness as be full of cracks portion.In this case, when recess is repaired, use recess to repair the pulverizing jet of usefulness, can jet the spraying plating powder thicker from the mode of burying recess at a distance with surface for carbonization locular wall brick, thereby make the recess planarization, consequently, can repair to there not being concavo-convex carbonization locular wall brick.On the other hand, when the repairing of seam damage location or be full of cracks damage location, use be full of cracks portion to repair the pulverizing jet of usefulness, for the surface of carbonization locular wall brick from closely butt seam damage location or be full of cracks damage location are jetted the spraying plating powder thinner.Consequently, can not damage the flatness on every side of seam damage location or be full of cracks damage location, repair.
In addition, the spraying plating method for repairing and mending according to the coke-fired furnace of record in above-mentioned (8) can obtain the identical effect of spraying plating repair apparatus with above-mentioned (1) middle record.That is, in (8) in the spraying plating method for repairing and mending of coke-fired furnace of record, owing to be divided into this first repair procedure and second repair procedure ground is repaired, so, can repair corresponding to the damage status on the surface of carbonization locular wall brick.
Description of drawings
Fig. 1 is the integrally-built side-view of the spraying plating repair apparatus of expression first embodiment of the present invention.
Fig. 2 A is that the recess of this spraying plating repair apparatus of expression is repaired the figure with pulverizing jet, is the sectional view when containing the cross-section of its axis.
Fig. 2 B is that this recess is repaired the front view with pulverizing jet.
Fig. 3 A is that the figure with pulverizing jet repairs in the be full of cracks portion of this spraying plating repair apparatus of expression, is the sectional view when containing the cross-section of its axis.
Fig. 3 B is that the front view with pulverizing jet is repaired by this be full of cracks portion.
Fig. 4 is the vertical view of repairing situation of recess damage location of the carbonization locular wall of expression coke-fired furnace.
Fig. 5 is the vertical view of repairing situation of be full of cracks portion damage location of the carbonization locular wall of expression coke-fired furnace.
Fig. 6 is the schema that is used to illustrate the spraying plating method for repairing and mending of coke-fired furnace of the present invention.
To be expression repair the figure of the shape of the construction body that the spraying plating construction with pulverizing jet forms by recess to Fig. 7, is the sectional view from the vertical cross-section of wall of carbonization locular wall the time.
To be expression repair the figure of the shape of other bodies of constructing that the spraying plating construction with pulverizing jet forms by be full of cracks portion to Fig. 8, is the sectional view from the vertical cross-section of wall of carbonization locular wall the time.
Fig. 9 is the integrally-built side-view of the expression spraying plating repair apparatus relevant with second embodiment of the present invention.
The explanation of symbol:
1 spraying plating repair apparatus
2 coke-fired furnaces
3 carbonization locular walls
4 recess damage locations
5 be full of cracks portion damage locations
11 advance and retreat direction travel mechanisms
12 above-below direction rotating mechanisms
13 left and right directions rotating mechanisms
The 13a first pulverizing jet installation portion
The 13b second pulverizing jet installation portion
14 refrigerating units
15 CCD cameras
16 Zaser contourgraphs
17 cutters are cut machine
18 controllers
19 coating apparatus
20 pulverizing jets
The 21A recess is repaired and is used pulverizing jet
21B be full of cracks portion repairs and uses pulverizing jet
22 powderject mouths
23 flames radiation mouth
24 radiation mouthful row
A1 powderject axis
A2 flame radiation axis
A3 flame radiation axis
The D1 distance
The D2 distance
The H flat board
The H1 short transverse
The H2 short transverse
The L1 propagation direction
The L2 propagation direction
Y1 spraying plating construction body
Y2 spraying plating construction body
θ 1 crossing angle
θ 2 crossing angle
Embodiment
Spraying plating repair apparatus of the present invention is the device that the carbonization locular wall brick of coke-fired furnace is repaired in spraying plating, has a plurality of pulverizing jets that can change.In this pulverizing jet, the powderject degree of lip-rounding of spraying depositing materials (spraying plating powder) is formed in wherein centre, and a plurality of flame radiation mouths are arranged the radiation mouth row that form in the mode of surrounding this powderject mouth, form at least laterally more than 1 row from the powderject mouth.
And, above-mentioned pulverizing jet contains first pulverizing jet and second pulverizing jet, each flame radiation axis crossover location each other of each flame radiation mouth of above-mentioned first pulverizing jet is on the powderject axis of powderject mouth, and each flame radiation axis crossover location each other of each flame radiation mouth of above-mentioned second pulverizing jet is on the powderject axis of powderject mouth.And the distance of the crossover location each flame radiation axis from the powderject mouth of first pulverizing jet to each flame radiation mouthful is than the distance of the crossover location each flame radiation axis from the powderject mouth of second pulverizing jet to each flame radiation mouthful.Preferred first pulverizing jet is repaired with pulverizing jet as recess and is used, and second pulverizing jet is repaired as be full of cracks portion and used with pulverizing jet.
As described above, repair with in the pulverizing jet at recess, the distance of each flame radiation axis crossover location each other from the powderject mouth to each flame radiation mouth is set to such an extent that repair with the respective distance of pulverizing jet long than be full of cracks portion.Therefore, the surface of carbonization locular wall brick must be thicker with the depositing materials spraying plating from the depositing materials of jetting in narrow and small scope at a distance relatively, is fit to make the repairing of recess damage location planarization.
On the other hand, repair with in the pulverizing jet in be full of cracks portion, the distance setting of each flame radiation axis crossover location each other from the powderject mouth to each flame radiation mouth is to repair with the respective distance of pulverizing jet short than recess.Therefore, the surface of carbonization locular wall brick can be jetted depositing materials thinner from spraying plating depositing materials in the scope of broadness closely relatively, and immerses the melts of spraying plating powder at narrow and small positions such as seam damage location and be full of cracks damage locations.And, do not damage this narrow and small position around flatness.
According to such coating apparatus of the present invention, the shape of corresponding damage location is used the pulverizing jet of a plurality of kinds by difference aptly, can not damage coke-fired furnace carbonization locular wall brick flatness and repair.And, owing to be that spraying plating is repaired, thus with the repairing of the dry seal method of always using relatively, the weather resistance of the carbonization locular wall brick after the repairing is risen.
In spraying plating repair apparatus of the present invention, preferably to repair in the pulverizing jet of usefulness at recess, the crossover location of the flame radiation axis of each flame radiation mouthful is positioned at and repairs more than the powderject mouth 150mm of pulverizing jet of usefulness and the position below the 250mm apart from this recess; Repair in the pulverizing jet of usefulness in be full of cracks portion, the crossover location of the flame radiation axis of each flame radiation mouthful is positioned at apart from this be full of cracks portion and repairs more than the powderject mouth 75mm of pulverizing jet of usefulness and less than the position of 150mm.
The stove width of the carbonization chamber of coke-fired furnace for example is about 400mm, and portion has in vertical direction carbonization locular wall brick to be carried out spraying plating and repairs within it.When the repairing of recess damage location, need be to trickle concavo-convex imitation the (following), promptly, need so-called imitation, and, need adhere to the qualification rate height, and the shape of formed construction body is stable and the little acute triangle of width when the rectilinear direction along wall moves the pulverizing jet of recess repairing usefulness.
On the other hand, when the repairing of the seam damage location or the damage location that vertically chaps, need make the fused powder collide narrower width, on the contrary, in the moving of wall rectilinear direction, must disperse towards periphery with the melts of the melted powder of colliding to wall and constitute stable construction shape, the dull and stereotyped level of the brick around perhaps can not forming and the chap mode of the convex of deviation significantly becomes state near tabular surface.
Therefore, be positioned at by each flame radiation axis crossover location each other that makes each flame radiation mouthful and repair more than the powderject mouth 150mm of pulverizing jet of usefulness and the position of the distance below the 250mm, can form and have the construction body that constitutes the cross section of acute triangle with respect to wall apart from this recess.And, also can repair the pulverizing jet assembling cooling structure of usefulness to recess, repair even under the indoor high-temperature situation of the carbonization of 1200 ℃ of such coke-fired furnaces, also can carry out spraying plating.
In addition, under the situation of above-mentioned distance less than 150mm, becoming is difficult to the construction body that the relative wall stably forms acute triangle.On the other hand, when above-mentioned distance surpasses 250mm, usually, the pulverizing jet that recess is repaired usefulness with contact as other relative carbonization locular walls of the carbonization locular wall of repairing object, can not guarantee above-mentioned distance.And the relative wall carries out the construction of wide cut, has to be difficult to imitate small concavo-convex worry.
In addition, the crossover location of the flame radiation axis of each flame radiation mouthful being positioned at apart from this be full of cracks portion repairs more than the powderject mouth 75mm of pulverizing jet of usefulness and less than the distance of 150mm, is because following reason.
Under the situation of above-mentioned distance, there is the carbonization room temp to be difficult to make the complete fused of the depositing materials with the refractory temperature more than 1200 ℃ to be worried less than 75mm.On the other hand, under above-mentioned distance is situation more than the 150mm, following worry is arranged, promptly, in the inner repairing of optionally filling depositing materials and carrying out of be full of cracks is difficult, the melts of depositing materials does not arrive the innermost of seam pars affecta or be full of cracks pars affecta, and the protuberance on every side of seam pars affecta or be full of cracks pars affecta increases for convex causes the release load of coke.
In spraying plating repair apparatus of the present invention, preferably repair in the pulverizing jet of usefulness at recess, the crossing angle that each flame radiation axis of any 2 flames radiation mouth constitutes each other is below 10 degree, repair in the pulverizing jet of usefulness in be full of cracks portion, the crossing angle that each flame radiation axis of any 2 flames radiation mouth constitutes each other is below 20 degree.
The crossing angle of repairing the pulverizing jet of usefulness at recess surpasses under the situation of 10 degree, and it is big that the expansion of depositing materials becomes, and is difficult to stably form the construction body that is shaped as acute triangle in the vertical cross section of relative wall.
On the other hand, the crossing angle of repairing the pulverizing jet of usefulness in be full of cracks portion surpasses under the situation of 20 degree, following danger is arranged, promptly, the relative wall of carbonization locular wall, the winding-up angle of depositing materials is (too adhering to) excessively, to the be full of cracks inside filling and repairing difficulty that becomes selectively, the melts of depositing materials does not arrive the innermost of seam pars affecta or be full of cracks pars affecta, and protuberance increases for convex causes the release load of coke around seam pars affecta or the be full of cracks pars affecta.
In spraying plating repair apparatus of the present invention, preferably has the distance meter of measuring the recess depths of repairing the position.As the distance meter, for example can use Zaser contourgraph.
This Zaser contourgraph, by be arranged at the powderject mouth near, work as measuring by the powderject Determination of distance device of construction surface.Therefore, in the spraying plating repair apparatus, have under the situation of such Zaser contourgraph, can reliably grasp each pulverizing jet and, when the repairing of recess and be full of cracks portion, can carry out the spraying plating of depositing materials under suitable condition by the distance between the construction surface.
The spraying plating method for repairing and mending of coke-fired furnace of the present invention, have: the recess repair procedure, this recess repair procedure is when injection contains the depositing materials of silicon-dioxide, each flame radiation axis crossover location each other of a plurality of flames that radiated on the jet axis apart from more than the eject position 150mm of depositing materials and on the position of the distance below the 250mm, carry out spraying plating; And be full of cracks portion repair procedure, this be full of cracks portion repair procedure when spraying the depositing materials that the silicon-dioxide amount lacks than the depositing materials of repairing recess, each flame of a plurality of flames that radiated radiate axis crossover location each other on the jet axis apart from carrying out spraying plating more than the eject position 75mm of depositing materials and on the position less than the distance of 150mm.And, about each pulverizing jet, the crossing angle that each flame radiation axis of preferred any 2 flames radiation mouthful constitutes each other be set in respectively with above-mentioned same scope in.
Repair the material of be full of cracks portion, preferably the silicon-dioxide amount than the material of repairing recess lacks.
Specifically, for example, repair the depositing materials of usefulness as recess, can adopt the following material of 100～67 mass percents, the silicon-dioxide amount of this material is about 95 mass percents, and refractory temperature is 1680 ℃, and granularity is less than 0.2mm.
On the other hand, repair the depositing materials of usefulness as be full of cracks portion, can adopt the following material of 100～67 mass percents, the silicon-dioxide amount of this material is 80 mass percents, and refractory temperature is 1450 ℃, and granularity is less than 0.2mm.
The silicon-dioxide amount that makes be full of cracks portion repair the depositing materials of usefulness is repaired the reason that the depositing materials of usefulness lacks than recess and is, if the silicon-dioxide amount is few, correspondingly, refractory temperature descends, the repairing position of the such narrow width of seam damage location or be full of cracks damage location is immersed in the depositing materials easy fusion that becomes easily, and, the depositing materials that is molten to the wall on every side of seam portion damage location and be full of cracks damage location by fusion spreads, and keeps tabular surface easily.
In addition, before the repair procedure of recess or be full of cracks portion, the preferred Zaser contourgraph that uses implements to measure the measurement operation of being repaired the distance between the pulverizing jet of usefulness or the pulverizing jet that usefulness is repaired by be full of cracks portion by construction surface and recess of depositing materials, carries out spraying plating based on measuring result and repairs.And whether at this moment, measuring in the carbonization locular wall has carbon to adhere to, and when judgement has carbon to adhere to, preferably before each repair procedure, implements also to remove to this position winding-up oxygen the operation of carbon elimination.
Carbon adhere to have or not, can confirm by in the spraying plating repair apparatus, carrying area sensors such as CCD camera, cmos sensor.
Under the situation that has carbon to adhere to, though spraying plating depositing materials and repairing, but depositing materials is fixed on the carbonization locular wall insecurely, comes off easily.Therefore,,, can make depositing materials, repair securely reliably attached to the carbonization locular wall by winding-up oxygen and in advance except that carbon elimination at the carbon attachment area.
The spraying plating method for repairing and mending of coke-fired furnace of the present invention in the operation of coke-fired furnace, can be implemented in the carbonization chamber after releasing coke.
Coke-fired furnace has the structure of the carbonization chamber configuration arranged side by side of a plurality of narrow width, in each carbonization chamber, from top loading port loading coal successively, obtains coke in the destructive distillation of carbonization chamber interior.Therefore, because the timing difference of packing in each carbonization chamber, so it is also different to release the timing of coke.
According to the present invention, after releasing the coke after the destructive distillation,, there is no need the situation of picture manual work repairing in the past owing to can carry out the repairing of carbonization chamber at short notice, stop to repair after the operation of coke-fired furnace, can increase substantially the working rate of coke-fired furnace.
[first embodiment]
Below, based on accompanying drawing first embodiment of the present invention is described.
The spraying plating repair apparatus 1 of expression present embodiment among Fig. 1.This spraying plating repair apparatus 1 is to carry out the device that spraying plating is implemented to repair by the breakage of the brick that produces in the carbonization locular wall 3 of STRENGTH ON COKE stove 2.
Because the carbonization chamber interior is the slender space of the narrow width about 400mm,, and can carry out the mechanism that spraying plating is repaired by remote control so in order to repair carbonization locular wall 3, spraying plating repair apparatus 1 has the carbonization of being loaded into chamber interior.
And, as the damage in the carbonization locular wall 3, recess damage location 4 is arranged and the be full of cracks portion damage location 5 that produces by the be full of cracks of the damage of longitudinal seam portion or brick etc.No matter if place them, the Flatness of carbonization locular wall 3 worsens, and causes the load when releasing coke to increase, and perhaps spills problems such as graphite from be full of cracks portion damage location.
Spraying plating repair apparatus 1 has advance and retreat direction travel mechanism 11, above-below direction rotating mechanism 12, left and right directions rotating mechanism 13, refrigerating unit 14, CCD camera 15, Zaser contourgraph 16, cuts a hole and cut the pulverizing jet 20 of machine 17, controller 18, coating apparatus 19, a plurality of kinds as shown in Figure 1.
Advance and retreat direction travel mechanism 11 makes spraying plating repair apparatus 1 move to its depth direction in the carbonization chamber interior.Above-below direction rotating mechanism 12 is arranged at the fore-end of advance and retreat direction travel mechanism 11, makes CCD camera 15, Zaser contourgraph 16, cutter cut machine 17 and pulverizing jet 20 direction rotation up and down.Left and right directions rotating mechanism 13 is arranged at the more tip of above-below direction rotating mechanism 12, makes CCD camera 15, Zaser contourgraph 16, cutter cut machine 17 and pulverizing jet 20 direction rotation to the left and right.
And, by these advance and retreat direction travel mechanisms 11, above-below direction rotating mechanism 12 and left and right directions rotating mechanism 13, spraying plating repair apparatus 1 makes CCD camera 15, Zaser contourgraph 16, cutter cut machine 17 and contact or leave carbonization locular wall 3 with pulverizing jet 20, in addition can make it along the wall direction of carbonization locular wall 3 up and down left and right directions move.
Refrigerating unit 14 is the devices from exterior cooling spraying plating repair apparatus 1, by supplying with water coolant via pipeline to spraying plating repair apparatus 1, and makes its circulation, and spraying plating repair apparatus 1 is not reached a high temperature.
CCD camera 15 is the devices that are used to observe the state of carbonization locular wall 3, X position and the faulted condition of Y position and the carbon attachment state of carbonization locular wall 3 that can be from the visual observation of coke-fired furnace 2 along the direction up and down of the wall of carbonization locular wall 3.
Zaser contourgraph 16 are pulverizing jets 20 of measuring spraying plating repair apparatus 1 with conduct by the device of distance between the wall of the carbonization locular wall 3 of construction surface, can measure the degree of depth of damage of recess damage location 4 and the be full of cracks degree of depth of be full of cracks portion damage location 5 etc.
And, resolved on the controller 18 outside being disposed at stove from picture signal, the contour signal of CCD camera 15, Zaser contourgraph 16 outputs, based on analysis result, carry out the driving control of spraying plating repair apparatus 1.
It is devices that cutter is cut the wall of (cutting) carbonization locular wall 3 that cutter is cut machine 17, is used for the damage status of corresponding carbonization locular wall 3, removes brick bits and abnormal attachment thing on the wall.
Coating apparatus 19 is devices from the fuel of depositing materials and flame radiation usefulness to pulverizing jet 20 that supply with, has bomb, coccoid feedway, gas supply device etc.
The spraying plating specification is as shown in table 1 below in coating apparatus 19 and the refrigerating unit 14
[table 1]
| LPG | 0.1MPa 15Nm under the situation 3/hr |
| Burns oxygen | 0.5MPa 60Nm under the situation 3/hr |
| Coccoid carrying oxygen | 0.5MPa 6Nm under the situation 3/hr |
| The pulverizing jet water coolant | Water purification: 40 liters/min |
The pulverizing jet 20 of present embodiment contains the recess repairing and uses pulverizing jet with pulverizing jet and the repairing of be full of cracks portion, the first pulverizing jet installation portion 13a of their relative left and right directions rotating mechanisms 13 can be selected a ground and change assembling and use.And, in the present embodiment, only to have prepared these 2 kinds, but be not limited only to this, the state of corresponding damage can be prepared a greater variety of pulverizing jets, and selects a ground be assemblied in the first pulverizing jet installation portion 13a and use from them.Below, the recess repairing is described in detail with pulverizing jet with pulverizing jet and the repairing of be full of cracks portion.
In Fig. 2 A and Fig. 2 B, represented sectional view and the front view of recess repairing respectively with pulverizing jet 21A.
Recess is repaired with pulverizing jet 21A shown in Fig. 2 A and Fig. 2 B, is made up of discoideus body, in the substantial middle of this discoideus body, is formed with the powderject mouth 22 of powderject axis A1 towards the face outer normal direction of this discoideus body.Around this powderject mouth 22, be formed with multiple row and radiate mouthful row 24, this radiation mouthful row 24 make a plurality of flames radiation mouths 23 be arranged as circle in the mode of surrounding powderject mouth 22.In the present embodiment, radiation mouthful row 24 form 3 row laterally from the center of powderject mouth 22.
Each flame radiation axis A2 of each flame radiation mouth 23 intersects on the position of the distance D 1 on the powderject axis A1, and any 2 flames radiation axis A2 that powderject axis A1 is sandwiched in therebetween intersects with crossing angle θ 1.
Recess is repaired the value with the distance D 1 of pulverizing jet 21A, is set at 200mm in the present embodiment.In addition, crossing angle θ 1 is set at below 10 degree.In addition, the angle that powderject axis A1 and the axis of flame radiation arbitrarily A2 constitute for example, is below 5 degree.
In Fig. 3 A and Fig. 3 B, represented sectional view and the front view of be full of cracks portion repairing respectively with pulverizing jet 21B.
Be full of cracks portion repairs with pulverizing jet 21B also shown in Fig. 3 A and Fig. 3 B, have with recess and repair roughly the same structure with pulverizing jet 21A, be formed with powderject mouth 22 in the central, and being formed with multiple row radiation mouth row 24, this radiation mouthful row 24 make a plurality of flames radiation mouthful 23 arrangements circular in the mode of surrounding powderject mouth 22.In the present embodiment, radiation mouthful row 24 form 3 row laterally from the center of powderject mouth 22.
Yet each flame radiation axis A3 of each flame radiation mouth 23 repairs with pulverizing jet 21A different with respect to the angle of powderject axis A1 with recess.As the position of the distance D 2 of each flame radiation axis A3 crossover location each other, be 100mm in the present embodiment, be set to repair with pulverizing jet 21A and lack than recess.In addition, the crossing angle θ 2 that any 2 flames radiation axis A3 constitutes for example, is below 20 degree.In addition, powderject axis A1 and the angle that any flame radiation axis A3 constitutes for example, are below 10 degree.
Such recess is repaired with pulverizing jet 21A and be full of cracks portion and repaired other detail specificationss of using pulverizing jet 21B, and is as shown in table 2 below.
[table 2]
Such recess is repaired to repair with pulverizing jet 21A and be full of cracks portion and use pulverizing jet 21B, corresponding to the damage status difference use of the wall of carbonization locular wall 3.
For example, recess is repaired with pulverizing jet 21A as shown in Figure 4, is mainly used in the recess damage location 4 of repairing carbonization locular wall 3, carries out spraying plating under the state of keeping above-mentioned distance D 1.
Repair the depositing materials that uses with pulverizing jet 21A as this recess, preferably adopt the following material of 100～67 mass percents, the silicon-dioxide amount of this material is about 95 mass percents, and refractory temperature is 1680 ℃, and granularity is less than 0.2mm.
On the other hand, be full of cracks portion repairs with pulverizing jet 21B as shown in Figure 5, is mainly used in the be full of cracks portion damage location 5 of repairing carbonization locular wall 3, carries out spraying plating under the state of keeping above-mentioned distance D 2.
Repair the depositing materials that uses with pulverizing jet 21B as this recess, preferably adopt the following material of 100～67 mass percents, the silicon-dioxide amount of this material is about 80 mass percents, and refractory temperature is 1450 ℃, and granularity is less than 0.2mm.
Next, the spraying plating method for repairing and mending to the coke-fired furnace of the present embodiment of using above-mentioned spraying plating repair apparatus 1 describes based on schema shown in Figure 6.
Recess will be installed at first, in advance repair the carbonization indoor (operation S1) of the spraying plating repair apparatus 1 insertion coke-fired furnace 2 of using pulverizing jet 21A.
Then, the state of confirming in the carbonization locular wall 3 by CCD camera 15 (operation S2).
The operator of operation spraying plating repair apparatus 1, whether in carbonization locular wall 3 have damage (operation S3), confirming have under the situation of damage if confirming, based on the damage position of grasping with the portrait of CCD camera 15 shootings on the carbonization locular wall 3.
Next, the operator is based on taking portrait, and whether confirm has carbon to adhere to (operation S4) at damage position, if judge have carbon to adhere to, carries out the oxygen winding-up and removes carbon elimination (operation S5).
In addition, the operator is confirming whether to have recess damage location 4 (operation S6) in carbonization locular wall 3, and confirms to have under the situation of recess damage, and spraying plating repair apparatus 1 is moved near the of recess damage location 4.And, by Zaser contourgraph 16, measure the degree of depth (operation S7) of recess damage location 4, carry out spraying plating based on measuring result and repair (operation S8).
After the spraying plating of recess damage location 4 was repaired and finished, mobile spraying plating repair apparatus 1 (operation S9) was repaired end up to the spraying plating of all recess damage locations 4, and spraying plating repairing repeatedly, device move (operation S10).
After end is repaired in the spraying plating of all recess damage locations 4, the operator confirms have or not (the operation S11) of be full of cracks portion damage location 5, under the situation that is judged as 5 existence of be full of cracks portion damage location, spraying plating repair apparatus 1 is pulled out from carbonization is indoor, the recess that is installed with is repaired with pulverizing jet 21A and the repairing pulverizing jet 21B replacing (operation S12) of be full of cracks portion, the situation of repairing with recess is identical, the measurement (operation S13) that to be undertaken by Zaser contourgraph 16, (operation S14) repaired in spraying plating, device moves (operation S15), and whole be full of cracks portion damage locations 5 is carried out repeatedly up to finishing (operation S16).
The repairing work that passes through the carbonization locular wall 3 that spraying plating repair apparatus 1 carries out like this can be implemented in the actually operating of coke-fired furnace 2.
Promptly, at first, to be encased in successively the carbonization chamber of configuration arranged side by side from the loading port that is formed at top as the coal of the raw material of coke-fired furnace, begin to heat successively from the carbonization chamber of packing into, destructive distillation will be released successively as the indoor coke of the carbonization of coke after finishing, after release finishes, check the inside of carbonization chamber, repair according to demand.
By doing like this, can not stop the operation of coke-fired furnace 2, in the operation of coke-fired furnace 2, carry out the repairing of carbonization locular wall 3 suitably.
By using the spraying plating method for repairing and mending of spraying plating repair apparatus 1 as described above, the spraying plating of carrying out the carbonization locular wall 3 of actual coke-fired furnace 2 is repaired and is confirmed.Conditions at that time etc. are as shown in table 3 below.
[table 3]
Repair with pulverizing jet 21A by recess and to repair recess damage location 4, through confirming, the tabular surface of the brick around can be relatively 0mm～-flatly repair in the scope of 5mm.
In addition, repair with pulverizing jet 21B repairing be full of cracks portion damage location 5, through confirming that the tabular surface of the brick around can making is not closely filled the be full of cracks inside of be full of cracks portion damage location 5 highlightedly by be full of cracks portion.The tabular surface of the brick relatively, the protuberance of convex+2mm～+ scope of 5mm in, confirm when releasing coke, to release load and do not increase.
In addition, use recess to repair and use pulverizing jet 21B, as shown in Figure 7 and Figure 8, use depositing materials separately and on dull and stereotyped H, carry out spraying plating with pulverizing jet 21A and the repairing of be full of cracks portion.The condition of spraying plating is similarly along on the rectilinear direction of dull and stereotyped H reciprocal 5 times, and constructs 5 layers, and the travelling speed of pulverizing jet is 1m/min.
Repair under the situation of using pulverizing jet 21A at recess, as shown in Figure 7, spraying plating construction body Y1 protuberance is the cross section of mountain shape, short transverse H1=50mm, propagation direction L=45mm.
On the other hand, repair under the situation of using pulverizing jet 21B, as shown in Figure 8, have the spraying plating construction body Y2 that expands thinly to form short transverse H2=8mm, propagation direction L2=110mm on the surface of dull and stereotyped H in be full of cracks portion.
Thus, carry out the spraying plating repairing with pulverizing jet 21B, can confirm that the spraying plating that can suit corresponding to the situation of damage location is repaired by using recess to repair with pulverizing jet 21A and the repairing of be full of cracks portion.
Next, to repair the result as shown in table 4 below using various depositing materials to carry out spraying plating under the situation of spraying plating.
From table 4, depositing materials 2 is applicable to be full of cracks portion repairing usefulness as can be known, and depositing materials 5 is suitable for recess most and repairs usefulness.
[second embodiment]
Below, based on accompanying drawing second embodiment of the present invention is described.
With select a ground in above-mentioned first embodiment and use a plurality of pulverizing jet that can change 20 relative, in the present embodiment, spraying plating repair apparatus 1 is in advance with the pulverizing jet of a plurality of kinds, that is, recess is repaired with pulverizing jet 21A and the repairing of be full of cracks portion and is installed on the last and use of the second pulverizing jet installation portion 13b with pulverizing jet 21B both sides.Recess is repaired to repair with pulverizing jet 21A and be full of cracks portion and is used pulverizing jet 21B, configured in parallel in vertical direction as shown in Figure 9, and still, as long as can bring into play its effect, these pulverizing jets can dispose arbitrarily.
In the present embodiment, do not use pulverizing jet 21B owing to when the recess repair procedure moves to be full of cracks portion repair procedure, do not need to change the recess repairing with pulverizing jet 21A and the repairing of be full of cracks portion, so can further improve operating efficiency.
Industrial applicibility:
According to the present invention, the spraying plating method for repairing and mending of a kind of spraying plating repair apparatus and coke-fired furnace can be provided, the level that these defective component are planarized to effectively with on every side the brick that not have damage does not have gap, and can carry out the high spraying plating repairing of wearing quality.
Claims (10)
1. spraying plating repair apparatus, repair the carbonization locular wall brick of coke-fired furnace by spraying plating, it is characterized in that, have first pulverizing jet and second pulverizing jet, above-mentioned first pulverizing jet and above-mentioned second pulverizing jet have the powderject mouth that sprays the spraying plating powder and are disposed at this powderject mouth a plurality of flames radiation mouths on every side;
Above-mentioned each flame radiation mouth flame radiation axis first crossover location intersected with each other separately of above-mentioned first pulverizing jet is positioned on the powderject axis of above-mentioned powderject mouth of this first pulverizing jet;
Above-mentioned each flame radiation mouth flame radiation axis second crossover location intersected with each other separately of above-mentioned second pulverizing jet is positioned on the powderject axis of above-mentioned powderject mouth of this second pulverizing jet;
Distance from the above-mentioned powderject mouth of above-mentioned first pulverizing jet to above-mentioned first crossover location is than the distance from the above-mentioned powderject mouth of above-mentioned second pulverizing jet to above-mentioned second crossover location;
Above-mentioned first crossover location is positioned at the scope that above-mentioned powderject mouth 150mm is above and 250mm is following apart from above-mentioned first pulverizing jet;
Above-mentioned second crossover location is positioned at above and less than the scope of 150mm apart from the above-mentioned powderject mouth 75mm of above-mentioned second pulverizing jet.
2. as the spraying plating repair apparatus of record in the claim 1, it is characterized in that further having and select the first pulverizing jet installation portion that above-mentioned first pulverizing jet and above-mentioned second pulverizing jet are installed in a ground.
3. as the spraying plating repair apparatus of record in the claim 1, it is characterized in that further having the second pulverizing jet installation portion that above-mentioned first pulverizing jet and the above-mentioned second pulverizing jet both sides are installed.
4. as the spraying plating repair apparatus of record in the claim 1, it is characterized in that above-mentioned first pulverizing jet is a recess repairing pulverizing jet;
Above-mentioned second pulverizing jet is repaired for be full of cracks portion and is used pulverizing jet.
As in the claim 1 record the spraying plating repair apparatus, it is characterized in that, in above-mentioned first pulverizing jet, among above-mentioned each flame radiation mouthful, above-mentioned powderject mouth is sandwiched in the crossing angle that forms between therebetween 2 above-mentioned each flames radiation axis is below 10 degree;
In above-mentioned second pulverizing jet, among above-mentioned each flame radiation mouthful, above-mentioned powderject mouth is sandwiched in the crossing angle that forms between therebetween 2 above-mentioned each flames radiation axis is below 20 degree.
6. as the spraying plating repair apparatus of record in the claim 1, it is characterized in that the distance that further has the distance between at least one side of the surface of measuring above-mentioned carbonization locular wall brick and above-mentioned first pulverizing jet and above-mentioned second pulverizing jet is counted.
7. the spraying plating method for repairing and mending of a coke-fired furnace is repaired the carbonization locular wall brick of coke-fired furnace by spraying plating, it is characterized in that having:
First repair procedure, for the surface of above-mentioned carbonization locular wall brick, the first distance ground that is separated by sprays and contains the first spraying plating powder of silicon-dioxide and radiate a plurality of flames, carries out spraying plating thus; And
Second repair procedure, for the surface of above-mentioned carbonization locular wall brick, the second distance ground that is separated by sprays and contains the second spraying plating powder of silicon-dioxide and radiate a plurality of flames, carries out spraying plating thus,
The amount of the above-mentioned silicon-dioxide of the above-mentioned second spraying plating powder lacks than the amount of the above-mentioned silicon-dioxide of the above-mentioned first spraying plating powder;
Above-mentioned second distance is shorter than above-mentioned first distance;
In the scope of above-mentioned first distance more than 150mm and below the 250mm,
Above-mentioned second distance is more than 75mm and in the scope less than 150mm.
8. as the spraying plating method for repairing and mending of the coke-fired furnace of record in the claim 7, it is characterized in that above-mentioned first repair procedure is the recess repair procedure of repairing the recess on the above-mentioned surface that is formed at above-mentioned carbonization locular wall brick;
Above-mentioned second repair procedure is the be full of cracks portion repair procedure of repairing the be full of cracks portion on the above-mentioned surface that is formed at above-mentioned carbonization locular wall brick.
9. as the spraying plating method for repairing and mending of the coke-fired furnace of record in the claim 7, it is characterized in that further having the measurement operation, this is measured in the operation, utilizes the distance meter to measure at least one side of above-mentioned first distance or above-mentioned second distance in advance;
Based on the above-mentioned measuring result in this measurement operation, carry out above-mentioned first repair procedure and above-mentioned second repair procedure.
10. as the spraying plating method for repairing and mending of coke-fired furnace of record in the claim 7, it is characterized in that, before above-mentioned first repair procedure and above-mentioned second repair procedure, carry out carbon and adhere to and judge that operation and carbon removes operation,
Above-mentioned carbon adheres to be judged in the operation, judges that there is carbon-free adhering on the above-mentioned surface of above-mentioned carbonization locular wall brick;
Above-mentioned carbon is removed in the operation, adheres at above-mentioned carbon and judges and to judge having under the situation that above-mentioned carbon adheres in the operation, to the attachment portion winding-up oxygen of this carbon and remove this carbon.
Applications Claiming Priority (3)
| Application Number | Priority Date | Filing Date | Title |
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| JP2008147282 | 2008-06-04 | ||
| JP2008-147282 | 2008-06-04 | ||
| PCT/JP2009/059694 WO2009147983A1 (en) | 2008-06-04 | 2009-05-27 | Flame spraying repair equipment, and flame spraying repair method of coke oven |
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| CN101983226A CN101983226A (en) | 2011-03-02 |
| CN101983226B true CN101983226B (en) | 2013-07-31 |
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| JP (1) | JP5315341B2 (en) |
| KR (1) | KR101177213B1 (en) |
| CN (1) | CN101983226B (en) |
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| JP5668654B2 (en) * | 2011-09-20 | 2015-02-12 | 新日鐵住金株式会社 | Coke oven carbonization chamber repair method |
| US10883051B2 (en) | 2012-12-28 | 2021-01-05 | Suncoke Technology And Development Llc | Methods and systems for improved coke quenching |
| CN104884578B (en) | 2012-12-28 | 2016-06-22 | 太阳焦炭科技和发展有限责任公司 | Vent stack lid and the system and method being associated |
| EP3240862A4 (en) | 2015-01-02 | 2018-06-20 | Suncoke Technology and Development LLC | Integrated coke plant automation and optimization using advanced control and optimization techniques |
| TWI602668B (en) * | 2016-09-13 | 2017-10-21 | Building tiles repair methods | |
| JP7154231B2 (en) | 2017-05-23 | 2022-10-17 | サンコーク テクノロジー アンド ディベロップメント リミテッド ライアビリティ カンパニー | Systems and methods for refurbishing coke ovens |
| CN110499172A (en) * | 2018-05-16 | 2019-11-26 | 宝山钢铁股份有限公司 | The cleaning method and clearing apparatus of coke oven furnace wall graphite |
| BR112021012500B1 (en) | 2018-12-28 | 2024-01-30 | Suncoke Technology And Development Llc | UPCOMING COLLECTOR DUCT, EXHAUST GAS SYSTEM FOR A COKE OVEN, AND COKE OVEN |
| WO2020142391A1 (en) | 2018-12-31 | 2020-07-09 | Suncoke Technology And Development Llc | Methods and systems for providing corrosion resistant surfaces in contaminant treatment systems |
| KR102381603B1 (en) | 2021-11-04 | 2022-04-04 | 주식회사 유한정밀 | Supply gas control system and method of thermal spray maintenance burner device |
| US11946108B2 (en) | 2021-11-04 | 2024-04-02 | Suncoke Technology And Development Llc | Foundry coke products and associated processing methods via cupolas |
| KR102473835B1 (en) | 2021-11-04 | 2022-12-06 | 주식회사 유한정밀 | Thermal spray material transfer apparatus for furnace repair |
| KR102404600B1 (en) | 2021-11-04 | 2022-06-03 | 주식회사 유한정밀 | Cooling system of thermal spray maintenance burner device |
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- 2009-05-27 KR KR1020107021685A patent/KR101177213B1/en active IP Right Grant
- 2009-05-27 WO PCT/JP2009/059694 patent/WO2009147983A1/en active Application Filing
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| KR20100120227A (en) | 2010-11-12 |
| JP5315341B2 (en) | 2013-10-16 |
| CN101983226A (en) | 2011-03-02 |
| WO2009147983A1 (en) | 2009-12-10 |
| JPWO2009147983A1 (en) | 2011-10-27 |
| KR101177213B1 (en) | 2012-08-24 |
| BRPI0913431B1 (en) | 2018-04-10 |
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