CN101982688A - Construction system of large-aperture long-distance steel jacking pipe - Google Patents
Construction system of large-aperture long-distance steel jacking pipe Download PDFInfo
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- CN101982688A CN101982688A CN 201010501830 CN201010501830A CN101982688A CN 101982688 A CN101982688 A CN 101982688A CN 201010501830 CN201010501830 CN 201010501830 CN 201010501830 A CN201010501830 A CN 201010501830A CN 101982688 A CN101982688 A CN 101982688A
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- pipe
- jacking
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- mud
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Abstract
The invention discloses a construction system of a large-aperture long-distance steel jacking pipe, wherein, the steel jacking pipe is positioned in an excavation hole; a pipe-jacking tunneling machine is arranged in front of the excavation hole; a plurality of transition pipes are arranged on the front end of the steel jacking pipe in a jacking manner, and each transition pipe is internally provided with a mud delivery pump; the inlet of the mud delivery pump is connected with a spiral conveyer, and the outlet of the mud delivery pump is connected with a mud delivery pump pipe; the tail end of the mud delivery pump pipe extends into a mud storage tank on the ground; the rear end of the steel jacking pipe is provided with a main jack; and the rear side of the main jack is arranged on a reaction wall in a jacking manner, and a plurality of arc jacking iron and annular jacking iron are arranged between the main jack and the rear end of the steel jacking pipe. In the invention, the piston delivery pump is arranged in front of the pipe so as to realize long-distance delivery of the plastic flow mud sent by the spiral conveyer via the pipe, thus achieving high efficiency and overcoming the defects of vehicle delivery and slurry delivery modes.
Description
Technical field
Underground pipeline construction technology of the present invention specifically belongs to a kind of heavy caliber length apart from steel jacking construction system.
Background technique
Push pipe is a kind of pipeline construction technology of non-excavation, and the hydraulic pressure jacking equipment by in the wings is with the jacking forward of underground pipeline.Long-distance pipe jacking refers generally to the jacking distance and surpasses the above push pipe of 400m.The large-diameter steel push pipe refers generally to be surpassed by the jacking pipe diameter push pipe of 2.5m, is steel pipe by the jacking pipe material.General underground pipe-driving survey adopts laser alignement technique, and the laser guide action radius has only 300m, can only adopt manual measurement above behind the 300m, need interrupt jacking during measurement, and not only efficient is low, and the human error occurs easily.The present invention uses automatic electronic tachometer, and by the automatic measurement of computer control realization efficiently and accurately, action radius can reach 1500m.
Large-diameter steel pipe bending deflection difficulty, the jacking direction is wayward, deviation appears and after, direction out of control often appears in correction difficulty in the construction, cause the engineering loss.The present invention is provided with 3 joint transition tube between at pipe jacking tunnelling machine and by the steel pipe of jacking, and 3 joint transition tube are flexible and the jacking direction is returned during correction, solved the difficulty of steel pipe jacking.
General heavy caliber pipe-jacking is laid track in pipeline, the earth under excavating with the vehicle conveying, and efficient is extremely low.Earth becomes mud so also have into, carry by centrifugal pump, hydraulic fill pipeline system, but this method need consume a large amount of construction waters, and produce a large amount of waste gas mud, and directly discharging will cause environment and have a strong impact on, and the processed cost is high.
Summary of the invention
The purpose of this invention is to provide a kind of heavy caliber length apart from steel jacking construction system, the piston type transfer pump is installed in pipeline the place ahead,, is grown distance by pipeline and carry the stream plasticity earth that screw conveyor transfers out, efficient is very high, overcomes the shortcoming of vehicle conveying and slurry transportation mode.
Technological scheme of the present invention is as follows:
A kind of heavy caliber length is apart from steel jacking construction system, the steel push pipe is positioned at the excavation hole of packing into, the place ahead at excavation hole is provided with pipe jacking tunnelling machine, steel push pipe front end top is shaped on a plurality of transition tube, be placed with defeated dredge pump in the transition tube, the import of defeated dredge pump is connected with screw conveyor, and outlet is connected with defeated dredge pump pipe, and the end of defeated dredge pump pipe extend into ground storage basin; Steel push pipe rear end is provided with main jack, and main jack rear side overhead is equipped with a plurality of arched top iron, circular top iron between main jack and the steel push pipe rear end on reacting wall.
The below of described a plurality of arched top iron is equipped with the guide rail that is slidingly installed with it.
Described excavation is provided with mudjack in the hole, and the mud jacking rest of mudjack input the steel push pipe, and mudjack is connecting the thixotropic slurry system outward.
Described pipe jacking tunnelling machine is provided with the target prism, is fixed with six orientation by backsight prisms on the sidewall of active well respectively.
Long-distance pipe jacking is measured guidance system and mainly is made up of automatic measurement electronic tachometer, industrial computer, data radio, target prism, directional prism, can measure automatically misalignment of axe, angle of rotation, pitching angle, the deviation adjustment angle of move speed, push-bench, do not need to stop construction, at any time lead, 6 directional prisms are fixed on EXPANSION ANCHOR BOLTS on the borehole wall of active well, and are symmetrical as far as possible with respect to the jacking axis.The height that directional prism is arranged must be convenient to ground and the down-hole guidance system is measured.
The spoir level is transported in the general heavy caliber earth pressure balance push pipe pipe, adopts the mode of the rail transport of storage battery car traction more.But the temporary transient jacking construction that interrupts of this mode needs, efficient is extremely low in growing apart from jacking construction, will seriously restrict speed of application.So in this engineering, the mode of pipeline pumping is adopted in earthwork transportation in the pipeline, this pump can directly pump the soft shape earth of moulding, do not need additionally to add water when too hard (be unearthed too dried can in hopper, add low amounts of water), the soil that pumps is convenient to deposit and transport outward than mud, saved cost greatly, the soil of the defeated native machine output of spiral directly enters in the hopper of concrete pump, directly is pumped in the mud pit of ground by concrete pump.
Because adopt the low-voltage power supply of common 380V in the jacking distance, pipeline, the greatest problem that faces is exactly that power supply line can produce very big pressure drop, thereby these equipment can't be run well or damage.Therefore must take to increase power supply line's sectional area and set up the power circuit stable-pressure device, cause the difficulty of interior advancing equipment of pipeline and cable so again.Jacking construction can not adopt the mode of high voltage supply because the space is limited as shield-tunneling construction.In order to solve these difficult problems, on ground booster is set voltage is risen to 660V from 380V, be delivered to pipe jacking tunnelling machine by cable again.
Compared with the prior art, beneficial effect of the present invention is as follows:
1, uses automatic electronic tachometer to form and measure guidance system guide jacking direction automatically.
2, use earth pressure balance pipe jacking tunnelling machine mining clay, screw conveyor is sent to transfer pump with earth then, and oily transfer pump is delivered to ground with earth by pipeline mounted pump.
3, push-bench and be provided with between the jacking steel pipe 3 the joint transition tube, be convenient to control the jacking direction.
4, by the low power supply system of 660V, to the pipe jacking tunnelling machine transmitting power.
Description of drawings
Fig. 1 is a systematic schematic diagram of the present invention.
Number in the figure: 1 dumping car, 2 storage basins, 3 excavators, 4 steel push pipes, 5 gantry cranes, 6 guardrails, 7 thixotropic slurry systems, 8 main top hydraulic stations, 9 reacting walls, 10 main jack, 11 guide rails, 12 arched top iron, 13 circular top iron, 14 hole water-stop rings, 15 steel pipes, 16 defeated dredge pump pipes, 17 mud jacking stations, 18 transition ring, 19 transition tube, 20 defeated dredge pumps, 22 screw conveyors, 23 pipe jacking tunnelling machines.
Embodiment
Referring to accompanying drawing, a kind of heavy caliber length is apart from steel jacking construction system, steel push pipe 4 is positioned at the excavation hole of packing into, the place ahead at excavation hole is provided with pipe jacking tunnelling machine 23, steel push pipe 4 front ends top is shaped on a plurality of transition tube, is placed with defeated dredge pump 20 in the transition tube, and the import of defeated dredge pump is connected with screw conveyor 22, outlet is connected with defeated dredge pump pipe 16, and the end of defeated dredge pump pipe extend into ground storage basin 2; Steel push pipe rear end is provided with main jack 10, and main jack rear side overhead is equipped with a plurality of arched top iron 12, circular top iron 13 between main jack and the steel push pipe rear end on reacting wall 9, and the below of a plurality of arched top iron is equipped with the guide rail 11 that is slidingly installed with it; Excavation is provided with mudjack in the hole, and the mud jacking rest of mudjack 17 inputs steel push pipe 4, and mudjack is connecting thixotropic slurry system 7 outward; Pipe jacking tunnelling machine is provided with the target prism, is fixed with six orientation by backsight prisms on the sidewall of active well respectively.
Claims (4)
1. a heavy caliber length is apart from steel jacking construction system, the steel push pipe is positioned at the excavation hole of packing into, the place ahead at excavation hole is provided with pipe jacking tunnelling machine, it is characterized in that: steel push pipe front end top is shaped on a plurality of transition tube, be placed with defeated dredge pump in the transition tube, the import of defeated dredge pump is connected with screw conveyor, and outlet is connected with defeated dredge pump pipe, and the end of defeated dredge pump pipe extend into ground storage basin; Steel push pipe rear end is provided with main jack, and main jack rear side overhead is equipped with a plurality of arched top iron, circular top iron between main jack and the steel push pipe rear end on reacting wall.
According to the described heavy caliber length of claim 1 apart from steel jacking construction system, it is characterized in that: the below of described a plurality of arched top iron is equipped with the guide rail that is slidingly installed with it.
According to the described heavy caliber length of claim 1 apart from steel jacking construction system, it is characterized in that: described excavation is provided with mudjack in the hole, the mud jacking rest of mudjack input the steel push pipe, mudjack is connecting the thixotropic slurry system outward.
According to the described heavy caliber length of claim 1 apart from steel jacking construction system, it is characterized in that: described pipe jacking tunnelling machine is provided with the target prism, is fixed with six orientation by backsight prisms on the sidewall of active well respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010501830 CN101982688B (en) | 2010-09-30 | 2010-09-30 | Construction system of large-aperture long-distance steel jacking pipe |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010501830 CN101982688B (en) | 2010-09-30 | 2010-09-30 | Construction system of large-aperture long-distance steel jacking pipe |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101982688A true CN101982688A (en) | 2011-03-02 |
| CN101982688B CN101982688B (en) | 2012-11-21 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010501830 Expired - Fee Related CN101982688B (en) | 2010-09-30 | 2010-09-30 | Construction system of large-aperture long-distance steel jacking pipe |
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| CN (1) | CN101982688B (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105065774A (en) * | 2015-08-14 | 2015-11-18 | 腾达建设集团股份有限公司 | Branch connection construction method for underground pipeline |
| CN105442694A (en) * | 2015-11-16 | 2016-03-30 | 中科路域（北京）生态投资有限公司 | Method for constructing top pipe of prestressed reinforced concrete sewage intercepting pipe |
| CN105465481A (en) * | 2016-01-25 | 2016-04-06 | 杭州江润科技有限公司 | Construction method for jacking structure of pipe jacking work well |
| CN105570534A (en) * | 2016-02-22 | 2016-05-11 | 中国水利水电第十一工程局有限公司 | Shallow-burial-depth pipe-jacking equipment capable of controlling ground structural deformation and construction method |
| CN106369223A (en) * | 2016-10-31 | 2017-02-01 | 中铁二十局集团第五工程有限公司 | Pipe-jacking construction method for mealy sand stratum |
| CN106402490A (en) * | 2016-10-31 | 2017-02-15 | 中铁二十局集团第五工程有限公司 | Silty soil stratum pipe-jacking jacking construction method based on tool pipe with steel sleeve head |
| CN107191190A (en) * | 2017-06-16 | 2017-09-22 | 成都金玉雄辉建筑工程有限公司 | Direct insertion push pipe anti-deflection device |
| CN108915698A (en) * | 2018-08-14 | 2018-11-30 | 中铁十四局集团有限公司 | A kind of complex condition large diameter pipe curtain construction method |
| CN111712613A (en) * | 2018-02-13 | 2020-09-25 | 齐尔珀特伦齐莱斯有限公司 | System and method for underground pipe installation |
| CN112922625A (en) * | 2021-02-07 | 2021-06-08 | 南京工业大学 | Large-scale high-pressure water jet automatic deviation rectifying pipe jacking device and construction method |
| US11959338B2 (en) | 2022-09-15 | 2024-04-16 | Arcbyt, Inc. | Multi-tool boring systems and methods of operating such systems |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN88203459U (en) * | 1988-02-13 | 1988-09-21 | 李勇 | Pipelayer |
| US5846027A (en) * | 1996-02-22 | 1998-12-08 | Toyo Technos Co., Ltd. | Semi-shield method and apparatus for the same |
| CN1361372A (en) * | 2000-12-25 | 2002-07-31 | 北京五维地下工程有限责任公司 | Control method of long-distance steel pipe push-in error |
| CN2795599Y (en) * | 2005-04-19 | 2006-07-12 | 天津第六市政公路工程有限公司 | Automatic mud and water discharging pipe-jacking tunneller |
-
2010
- 2010-09-30 CN CN 201010501830 patent/CN101982688B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN88203459U (en) * | 1988-02-13 | 1988-09-21 | 李勇 | Pipelayer |
| US5846027A (en) * | 1996-02-22 | 1998-12-08 | Toyo Technos Co., Ltd. | Semi-shield method and apparatus for the same |
| CN1361372A (en) * | 2000-12-25 | 2002-07-31 | 北京五维地下工程有限责任公司 | Control method of long-distance steel pipe push-in error |
| CN2795599Y (en) * | 2005-04-19 | 2006-07-12 | 天津第六市政公路工程有限公司 | Automatic mud and water discharging pipe-jacking tunneller |
Cited By (16)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105065774A (en) * | 2015-08-14 | 2015-11-18 | 腾达建设集团股份有限公司 | Branch connection construction method for underground pipeline |
| CN105442694A (en) * | 2015-11-16 | 2016-03-30 | 中科路域（北京）生态投资有限公司 | Method for constructing top pipe of prestressed reinforced concrete sewage intercepting pipe |
| CN105442694B (en) * | 2015-11-16 | 2017-07-25 | 中科路域（北京）生态投资有限公司 | Prestressed reinforced concrete sewage intercepting sewer pipe jacking construction method |
| CN105465481A (en) * | 2016-01-25 | 2016-04-06 | 杭州江润科技有限公司 | Construction method for jacking structure of pipe jacking work well |
| CN105570534A (en) * | 2016-02-22 | 2016-05-11 | 中国水利水电第十一工程局有限公司 | Shallow-burial-depth pipe-jacking equipment capable of controlling ground structural deformation and construction method |
| CN105570534B (en) * | 2016-02-22 | 2019-07-12 | 中国水利水电第十一工程局有限公司 | Shallow overburden push pipe controls the equipment and construction method of ground structure deformation |
| CN106369223A (en) * | 2016-10-31 | 2017-02-01 | 中铁二十局集团第五工程有限公司 | Pipe-jacking construction method for mealy sand stratum |
| CN106402490A (en) * | 2016-10-31 | 2017-02-15 | 中铁二十局集团第五工程有限公司 | Silty soil stratum pipe-jacking jacking construction method based on tool pipe with steel sleeve head |
| CN107191190A (en) * | 2017-06-16 | 2017-09-22 | 成都金玉雄辉建筑工程有限公司 | Direct insertion push pipe anti-deflection device |
| CN107191190B (en) * | 2017-06-16 | 2023-07-07 | 宿州百洲智能制造有限公司 | Direct-insert type pipe jacking deviation preventing device |
| US11287060B2 (en) | 2018-02-13 | 2022-03-29 | Zilper Trenchless, Inc. | Systems and methods for underground pipe installation and soil clearing |
| CN111712613A (en) * | 2018-02-13 | 2020-09-25 | 齐尔珀特伦齐莱斯有限公司 | System and method for underground pipe installation |
| CN108915698A (en) * | 2018-08-14 | 2018-11-30 | 中铁十四局集团有限公司 | A kind of complex condition large diameter pipe curtain construction method |
| CN112922625A (en) * | 2021-02-07 | 2021-06-08 | 南京工业大学 | Large-scale high-pressure water jet automatic deviation rectifying pipe jacking device and construction method |
| CN112922625B (en) * | 2021-02-07 | 2022-04-15 | 南京工业大学 | Large-scale high-pressure water jet automatic deviation rectifying pipe jacking device and construction method |
| US11959338B2 (en) | 2022-09-15 | 2024-04-16 | Arcbyt, Inc. | Multi-tool boring systems and methods of operating such systems |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101982688B (en) | 2012-11-21 |
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