CN101982249A - Withdrawal and straightening unit line cleaning system - Google Patents
Withdrawal and straightening unit line cleaning system Download PDFInfo
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- CN101982249A CN101982249A CN 201010566513 CN201010566513A CN101982249A CN 101982249 A CN101982249 A CN 101982249A CN 201010566513 CN201010566513 CN 201010566513 CN 201010566513 A CN201010566513 A CN 201010566513A CN 101982249 A CN101982249 A CN 101982249A
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Abstract
The invention discloses a withdrawal and straightening unit line cleaning system comprising a high-pressure water tank, a low-pressure water tank, a water storage tank, a drying box, a squeeze roll, a filter water tank, a high-pressure wash line, a water return pipeline, a high-pressure booster pump, a high-pressure water pump, a high-pressure back water pump, a low-pressure flushing pump and a shower header, wherein the filter water tank also specifically comprises a clean water tank and a sewage tank; the water outlet of the high-pressure back water pump is connected with the sewage tank, and the sewage tank is connected with the clean water tank via a circulation line; the circulation line is provided with a filter pump and a filter device, wherein the filter pump pumps water from the sewage tank towards the clean water tank, and the filter device is positioned in the filter pump and the clean water tank; and the high-pressure wash line is respectively connected with the clean water tank and the high-pressure water tank. The invention divides the filter tank into the clean water tank and the sewage tank to separate sewage from clean water. Clean water is used for washing boards to bring good washing effect and greatly prolong the service life of the pump, a nozzle is not blocked, and thus time for cleaning the nozzle is shortened.
Description
Technical field
The present invention relates to the purging system technical field, particularly a kind of straightening machine row purging system.
Background technology
The general employing of the cleaning of straightening machine row has two kinds of forms, and oil cleans and washed with de-ionized water.Existing straightening machine row washed with de-ionized water system as depicted in figs. 1 and 2, generally comprise: totally ten of the jet pipes 15 of 1 one of storage tanks, 10 1 of low pressure tanks, 8 one of high-pressure water tanks, 4 one of water tank with strainer, 14 1 of low pressure small pumps, 13 1 of low-pressure washing pumps, band nozzle 151, wherein high-pressure nozzle is two, eight of low pressure jet pipes, 3 two of high pressure fore pumps, 2 two of high-pressure hydraulic pumps, 6 one of high pressure back water pumps, 5 one of the board-like filters of gravity, 12 1 of drying bakers, squeeze roll device (7,9,11) three covers, water heating system, drainage.
The principle of washed with de-ionized water system: plate at first enters high-pressure water tank 8 through first pair of squeeze roll 7 during normal wash, the water of being got by high-pressure hydraulic pump 2 in high-pressure water tank 8 washes, again through entering low pressure tank 10 behind second pair of squeeze roll 9, inside the water of being got by low-pressure washing pump 13 washes with the water of being got by low pressure small pump 14 and carries out rinsing at last, enters drying baker 12 through the 3rd pair of squeeze roll 11 again and dries.
The water balance of washed with de-ionized water system: the water of storage tank 1 is supplied water by water compensating valve by the external world, it replenishes clean water to low pressure tank 10 continuously or intermittently by a low pressure small pump 14 again, the water of low pressure tank 10 again by overflow pipe to high-pressure water tank 8 overflows, the water of high-pressure water tank 8 is got to the board-like filter of gravity 5 backs in water tank with strainer 4 by high pressure back water pump 6 again, overfall by water tank with strainer 4 flows to the foul on surface in the cesspit, is discharged to Sewage Disposal by sewage pump again and handles.Form a water circulation between high-pressure water tank 8, high pressure back water pump 6, water tank with strainer 4, high pressure fore pump 3 and the high-pressure hydraulic pump 2.
Partly each has only established a cover high pressure washing device to existing purging system to the upper and lower surface of plate at high pressure washing.I.e. high pressure fore pump 3, high-pressure hydraulic pump 2, a high-pressure nozzle and a nozzle, flow is limited, cleans unclean.It is dirtier that the water of existing purging system high-pressure wash only passes through the board-like filter filtered water of one deck gravity, causes cleaning performance bad and reduce service life of pump with dirtier water flushing plate, and the phenomenon of plug nozzle often takes place.
Summary of the invention
In view of this, the invention provides a kind of straightening machine row purging system,, reduce the clear nozzle time, prolong the service life of pump, improve the cleaning quality of sheet material to reduce the phenomenon of spray nozzle clogging.
For achieving the above object, the invention provides following technical scheme:
A kind of straightening machine row purging system, comprise high-pressure water tank, low pressure tank, storage tank, drying baker, squeeze roll, water tank with strainer, high-pressure wash pipeline and the water return pipeline that links to each other with described water tank with strainer with described high-pressure water tank respectively, described high-pressure wash pipeline is provided with high pressure fore pump and high-pressure hydraulic pump, described water return pipeline is provided with the high pressure back water pump, be connected with the low-pressure washing pump on the described low pressure tank, all be connected with jet pipe on the delivery port of described low-pressure washing pump and high-pressure hydraulic pump, described water tank with strainer specifically comprises clear water tanks and foul water tank, described high pressure back water pump delivery port links to each other with described foul water tank, described foul water tank links to each other with described clear water tanks by circulation line, and this circulation line is provided with filter pump that is drawn water to the clear water tanks direction by foul water tank and the filter that is positioned at described filter pump and described clear water tanks, and described high-pressure wash pipeline links to each other with described high-pressure water tank with described clear water tanks respectively.
Preferably, in above-mentioned straightening machine row purging system, described high-pressure wash pipeline is four, wherein goes up the upside that the jet pipe that connects is positioned at sheet material to be washed for two, and the jet pipe that connects on the two other is positioned at the downside of sheet material to be washed.
Preferably, in above-mentioned straightening machine row purging system, be provided with a barrel formula filter between described high pressure fore pump and the high-pressure hydraulic pump.
Preferably, in above-mentioned straightening machine row purging system, the long axis of described jet pipe top nozzle and the bus of this jet pipe at angle, and the spacing of adjacent two nozzles is that nozzle ejection liquid is sprayed onto half of width on the plate.
Preferably, in above-mentioned straightening machine row purging system, the long axis of described nozzle becomes 3 °～10 ° angles with the bus of this jet pipe.
Preferably, in above-mentioned straightening machine row purging system, the squeeze roll that is provided with between described low pressure tank and the drying baker is two pairs.
Preferably, in above-mentioned straightening machine row purging system, the squeeze roll the place ahead between described high-pressure water tank and the low pressure tank is provided with brush roll arrangement near the position of described high-pressure water tank.
Preferably, in above-mentioned straightening machine row purging system, the water compensating valve on the supply channel of described storage tank is a pneumatic diaphragm valve, and liquid level is counted the tuning-fork type liquid level gauge.
Preferably, in above-mentioned straightening machine row purging system, described filter is the board-like filter of sandwich tape pressure type.
From above-mentioned technical scheme as can be seen, the present invention is by being divided into water tank with strainer clear water tanks and foul water tank, and make the high pressure back water pump link to each other respectively with foul water tank with clear water tanks, the high-pressure wash pipeline links to each other with described high-pressure water tank with described clear water tanks respectively, filter pump is extracted into the sewage in the foul water tank on the pipeline of clear water tanks through a filter, thereby make the sewage water filtration that is extracted in the clear water tanks by foul water tank become water purification to be contained in the clear water tanks, the water purification in the clear water tanks is extracted out the work of cleaning sheet material by high pressure fore pump on the high-pressure wash pipeline and high-pressure hydraulic pump.Wash sheet material with clean water, cleaning performance is good, also will prolong the service life of pump greatly simultaneously, and nozzle can not stop up yet, and has reduced the time of nozzle clearing.So both improve cleaning quality, also increased effective production time.
Description of drawings
In order to be illustrated more clearly in the embodiment of the invention or technical scheme of the prior art, to do to introduce simply to the accompanying drawing of required use in embodiment or the description of the Prior Art below, apparently, accompanying drawing in describing below only is some embodiments of the present invention, for those of ordinary skills, under the prerequisite of not paying creative work, can also obtain other accompanying drawing according to these accompanying drawings.
Fig. 1 is the structural representation of existing straightening machine row purging system;
Fig. 2 is the structural representation of existing jet pipe;
The structural representation of the straightening machine row purging system that Fig. 3 provides for the embodiment of the invention;
The structural representation of the jet pipe that Fig. 4 provides for the embodiment of the invention;
The effect schematic diagram of the nozzle hydro-peening sheet material on the jet pipe that Fig. 5 provides for the embodiment of the invention.
The specific embodiment
The invention discloses a kind of straightening machine row purging system,, reduce the clear nozzle time, prolong the service life of pump, improve the cleaning quality of sheet material to reduce the phenomenon of spray nozzle clogging.
Below in conjunction with the accompanying drawing in the embodiment of the invention, the technical scheme in the embodiment of the invention is clearly and completely described, obviously, described embodiment only is the present invention's part embodiment, rather than whole embodiment.Based on the embodiment among the present invention, those of ordinary skills belong to the scope of protection of the invention not making the every other embodiment that is obtained under the creative work prerequisite.
See also the structural representation of the straightening machine row purging system that Fig. 3 Fig. 3 provides for the embodiment of the invention.
Straightening machine row purging system provided by the invention, the high-pressure wash pipeline that comprise high-pressure water tank 111, low pressure tank 114, storage tank 101, drying baker 117, squeeze roll (110,113,115,116), water tank with strainer, links to each other respectively with described high-pressure water tank 111 with described water tank with strainer and water return pipeline, the water pipe that links to each other with described low pressure tank 114 with described storage tank 101 respectively, described water pipe is provided with low pressure small pump 119.
Wherein, water pipe is used for by the low pressure small pump 119 on it by storage tank 101 moisturizing in low pressure tank 114.The high-pressure wash pipeline is provided with high pressure fore pump 103 and high-pressure hydraulic pump 102, and the high-pressure wash pipeline is used for being drawn water to high-pressure water tank 111 by water tank with strainer by high pressure fore pump 103 on it and high-pressure hydraulic pump 102.Water return pipeline is provided with high pressure back water pump 109, and water return pipeline is used for by the high pressure back water pump 109 on it water in high-pressure water tank 111 being taken out to water tank with strainer and carries out filtration treatment.Be connected with low-pressure washing pump 118 on the low pressure tank 114, all be connected with jet pipe on the delivery port of described low-pressure washing pump 118 and high-pressure hydraulic pump 102, thereby sheet material is carried out cleaning treatment by jet pipe ejection water.
Of the present invention focusing on, described water tank with strainer specifically comprises clear water tanks 105 and foul water tank 106, described high pressure back water pump 109 delivery ports link to each other with described foul water tank 106, described foul water tank 106 links to each other with described clear water tanks 105 by circulation line, and this circulation line is provided with filter pump 108 that is drawn water to clear water tanks 105 directions by foul water tank 106 and the filter 107 that is positioned at described filter pump 108 rear ends, and described high-pressure wash pipeline links to each other with described high-pressure water tank 111 with described clear water tanks 105 respectively.Filter 107 is preferably the board-like filter of sandwich tape pressure type.
The present invention is by being divided into water tank with strainer clear water tanks 105 and foul water tank 103, and make high pressure back water pump 109 link to each other with foul water tank 106, foul water tank 106 links to each other with described clear water tanks 105 by circulation line, the high-pressure wash pipeline links to each other with described high-pressure water tank 111 with described clear water tanks 105 respectively, filter pump 108 is extracted into the sewage in the foul water tank 106 on the pipeline of clear water tanks 102 through a filter 107, thereby make that being extracted into sewage water filtrations in the clear water tanks 105 by foul water tank 106 becomes water purification and be contained in the clear water tanks 105, the water purification in the clear water tanks 105 are extracted out the work of cleaning sheet material by high pressure fore pump 103 on the high-pressure wash pipeline and high-pressure hydraulic pump 102.Wash sheet material with clean water, cleaning performance is good, also will prolong the service life of pump greatly simultaneously, and nozzle can not stop up yet, and has reduced the time of nozzle clearing.So both improve cleaning quality, also increased effective production time.
The high-pressure wash pipeline is four, wherein goes up the upside that the jet pipe that connects is positioned at sheet material to be washed for two, and the jet pipe that connects on the two other is positioned at the downside of sheet material to be washed.Promptly the jet pipe in high-pressure water tank 111 is four, and these four jet pipes link to each other with four high-pressure wash pipelines respectively.There are two jet pipes the top of sheet material to be washed, and there are two jet pipes the below, sprays water and can clean the sheet material upper and lower surface by the jet pipe of two sides about the sheet material.Each two cover jet pipe of the upper and lower surface of sheet material, flow compared with prior art doubles, and its cleansing power also just is doubled.
Further, be provided with a barrel formula filter 104 between high pressure fore pump 103 and the high-pressure hydraulic pump 102 in order to optimize technique scheme.By before high-pressure hydraulic pump 102, increasing by one barrel of formula filter 104, can protect high-pressure hydraulic pump 102 better, prolong the service life of high-pressure hydraulic pump 102.
See also Fig. 4 and Fig. 5, the effect schematic diagram of the nozzle hydro-peening sheet material on the jet pipe that the structural representation of the jet pipe that Fig. 4 provides for the embodiment of the invention, Fig. 5 provide for the embodiment of the invention.
The long axis of jet pipe 15 top nozzles 151 and the bus of this jet pipe 15 at angle, and the spacing of adjacent two nozzles is that nozzle ejection liquid is sprayed onto half of width on the plate.As shown in Figure 5,4 nozzles 151 have been listed from left to right, the spacing of adjacent two nozzles 151 is S, and the width that is sprayed onto on the plate of the ejection liquid of each nozzle is respectively B1, B2, B3 and B4 from left to right, and B1, B2, B3 and B4 are equal to the interval S of 2 times adjacent two nozzles 151.As seen from Figure 5, have the coincidence zone of ejection liquid between adjacent two nozzles, if four nozzles overlap the zone and should be three, the regional width of this coincidences is respectively C1, C2 and C3, and C1, C2 and C3 are equal to the interval S of adjacent two nozzles 151.Because the long axis of jet pipe 15 top nozzles 151 and the bus of this jet pipe 15 are at angle, so the coincidence zone of ejection liquid one in front and one in back between adjacent two nozzles, difference according to the angle of inclination, the liquid that the nozzle that can make the coincidence location be positioned at the left side sprays is preceding, the liquid that is positioned at the ejection of right side nozzle after, thereby twice flushing in the time of will being subjected in the time of can making the same place of sheet material by a jet pipe 15, the cleansing power of a same like this jet pipe 15 just is doubled again, and will improve the cleaning quality of plate greatly, guarantee the uniformity of flushing simultaneously.The long axis of nozzle can become 3 °～10 ° angles with the bus of this jet pipe, is preferably 5 °.
As shown in Figure 3, further in order to optimize technique scheme, the squeeze roll that is provided with between low pressure tank 114 and the drying baker 117 is two pairs, and the squeeze roll of purging system provided by the invention will have four pairs.Wherein, the squeeze roll that is provided with between low pressure tank 114 and the drying baker 117 is two to (115,116), forms two squeeze rolls like this after low pressure purge, and effect is with very good, even when sheet material is thicker, also can under fair speed, extract water, enhance productivity and prevent to produce aqueous corrosion.
Squeeze roll 113 the place aheads between high-pressure water tank 111 and the low pressure tank 114 are provided with brush roll arrangement 112 near the position of described high-pressure water tank 111, and effect equally can be fine when cleaning dirty especially sheet material like this.Water compensating valve on the supply channel of storage tank 101 is a pneumatic diaphragm valve, and liquid level is counted the tuning-fork type liquid level gauge.Water compensating valve can be not malfunctioning yet when hydraulic pressure is low, and the tuning-fork type liquid level gauge can be not influenced yet when water was dirtier in water tank, avoid water drained or long-term moisturizing water temperature low, the problem of waste water resource simultaneously.
In sum, advantage of the present invention: the same one side to sheet material adopts the double pump flushing, and nozzle and jet pipe bus have angle, but several times improve cleansing power; Adopt the board-like filter of sandwich tape pressure type to filter, improve the water quality of high pressure washing, cleaning performance strengthens; Behind low pressure tank, adopt two squeeze roll forms, improve the water squeezing ability; Increased brush roll arrangement, further improved cleaning stain; Adopt better annex, guarantee that whole water system is more reliable, the life-span of critical piece.
Each embodiment adopts the mode of going forward one by one to describe in this specification, and what each embodiment stressed all is and the difference of other embodiment that identical similar part is mutually referring to getting final product between each embodiment.
To the above-mentioned explanation of the disclosed embodiments, make this area professional and technical personnel can realize or use the present invention.Multiple modification to these embodiment will be conspicuous concerning those skilled in the art, and defined herein General Principle can realize under the situation that does not break away from the spirit or scope of the present invention in other embodiments.Therefore, the present invention will can not be restricted to these embodiment shown in this article, but will meet and principle disclosed herein and features of novelty the wideest corresponding to scope.
Claims (9)
1. straightening machine row purging system, comprise high-pressure water tank (111), low pressure tank (114), storage tank (101), drying baker (117), squeeze roll, water tank with strainer, high-pressure wash pipeline and the water return pipeline that links to each other with described water tank with strainer with described high-pressure water tank (111) respectively, described high-pressure wash pipeline is provided with high pressure fore pump (103) and high-pressure hydraulic pump (102), described water return pipeline is provided with high pressure back water pump (109), described low pressure tank is connected with the low-pressure washing pump on (114), all be connected with jet pipe on the delivery port of described low-pressure washing pump and high-pressure hydraulic pump (102), it is characterized in that, described water tank with strainer specifically comprises clear water tanks (105) and foul water tank (106), described high pressure back water pump (109) delivery port links to each other with described foul water tank (106), described foul water tank (106) links to each other with described clear water tanks (105) by circulation line, and this circulation line is provided with the filter pump (108) that is drawn water to clear water tanks (105) direction by foul water tank (106) and is positioned at described filter pump (108) and the filter (107) of described clear water tanks (105), and described high-pressure wash pipeline links to each other with described high-pressure water tank (111) with described clear water tanks (105) respectively.
2. straightening machine row purging system as claimed in claim 1 is characterized in that described high-pressure wash pipeline is four, wherein goes up the upside that the jet pipe that connects is positioned at sheet material to be washed for two, and the jet pipe that connects on the two other is positioned at the downside of sheet material to be washed.
3. straightening machine row purging system as claimed in claim 1 is characterized in that, is provided with a barrel formula filter (104) between described high pressure fore pump (103) and the high-pressure hydraulic pump (102).
4. straightening machine row purging system as claimed in claim 1 is characterized in that, the long axis of described jet pipe top nozzle and the bus of this jet pipe at angle, and the spacing of adjacent two nozzles is that nozzle ejection liquid is sprayed onto half of width on the plate.
5. straightening machine row purging system as claimed in claim 4 is characterized in that the long axis of described nozzle becomes 3 °～10 ° angles with the bus of this jet pipe.
6. straightening machine row purging system as claimed in claim 1 is characterized in that, the squeeze roll that is provided with between described low pressure tank (114) and the drying baker (117) is two pairs.
7. straightening machine row purging system as claimed in claim 1 is characterized in that, the squeeze roll the place ahead between described high-pressure water tank (111) and the low pressure tank (114) is provided with brush roll arrangement (112) near the position of described high-pressure water tank (111).
8. straightening machine row purging system as claimed in claim 1 is characterized in that the water compensating valve on the supply channel of described storage tank (101) is a pneumatic diaphragm valve, and liquid level is counted the tuning-fork type liquid level gauge.
9. straightening machine row purging system as claimed in claim 1 is characterized in that described filter (107) is the board-like filter of sandwich tape pressure type.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105665130A CN101982249B (en) | 2010-11-30 | 2010-11-30 | Withdrawal and straightening unit line cleaning system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105665130A CN101982249B (en) | 2010-11-30 | 2010-11-30 | Withdrawal and straightening unit line cleaning system |
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| Publication Number | Publication Date |
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| CN101982249A true CN101982249A (en) | 2011-03-02 |
| CN101982249B CN101982249B (en) | 2012-05-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010105665130A Active CN101982249B (en) | 2010-11-30 | 2010-11-30 | Withdrawal and straightening unit line cleaning system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106593011A (en) * | 2016-10-27 | 2017-04-26 | 中海油能源发展股份有限公司 | Offshore platform and laundry room integrated system and installation method |
| CN107138448A (en) * | 2017-05-25 | 2017-09-08 | 扬州亚联机械科技有限公司 | A kind of efficient sheet cleaning machine |
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| US4721127A (en) * | 1986-08-15 | 1988-01-26 | Conlin Carter B | Method and apparatus for underground tank cleaning |
| DE19818528A1 (en) * | 1998-04-24 | 1999-10-28 | Martin Foerster | Automatic liquid animal feed and cleaning system for rearing calves, piglets etc. |
| CN1887667A (en) * | 2006-08-01 | 2007-01-03 | 西南铝业（集团）有限责任公司 | Automatic roller-cleaning device |
| CN2889525Y (en) * | 2006-05-09 | 2007-04-18 | 西南铝业（集团）有限责任公司 | Strip board cleaning box |
| CN201380173Y (en) * | 2009-04-29 | 2010-01-13 | 北京建莱机电技术有限公司 | Strip high pressure cleaning machine line |
| CN201889304U (en) * | 2010-11-30 | 2011-07-06 | 西南铝业（集团）有限责任公司 | Tension leveler train cleaning system |
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2010
- 2010-11-30 CN CN2010105665130A patent/CN101982249B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4721127A (en) * | 1986-08-15 | 1988-01-26 | Conlin Carter B | Method and apparatus for underground tank cleaning |
| DE19818528A1 (en) * | 1998-04-24 | 1999-10-28 | Martin Foerster | Automatic liquid animal feed and cleaning system for rearing calves, piglets etc. |
| CN2889525Y (en) * | 2006-05-09 | 2007-04-18 | 西南铝业（集团）有限责任公司 | Strip board cleaning box |
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| CN201380173Y (en) * | 2009-04-29 | 2010-01-13 | 北京建莱机电技术有限公司 | Strip high pressure cleaning machine line |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106593011A (en) * | 2016-10-27 | 2017-04-26 | 中海油能源发展股份有限公司 | Offshore platform and laundry room integrated system and installation method |
| CN107138448A (en) * | 2017-05-25 | 2017-09-08 | 扬州亚联机械科技有限公司 | A kind of efficient sheet cleaning machine |
| CN107138448B (en) * | 2017-05-25 | 2024-02-20 | 扬州亚联机械科技有限公司 | High-efficient sheet material cleaning machine |
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| CN101982249B (en) | 2012-05-23 |
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