CN101978874A - Multi-layer soy sauce starter-making tower device - Google Patents
Multi-layer soy sauce starter-making tower device Download PDFInfo
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- CN101978874A CN101978874A CN2010105011004A CN201010501100A CN101978874A CN 101978874 A CN101978874 A CN 101978874A CN 2010105011004 A CN2010105011004 A CN 2010105011004A CN 201010501100 A CN201010501100 A CN 201010501100A CN 101978874 A CN101978874 A CN 101978874A
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Abstract
The invention discloses a multi-layer soy sauce starter-making tower device. In the device, a first rotary starter bed is connected with a second rotary starter bed; a first starter-making material is connected with a second starter-making material; a first anti-dewing suspended ceiling is connected with a second anti-dewing suspended ceiling; a structural shell is connected with a structural shell support pillar; a first wall face drainage collector ditch is connected with a second wall face drainage collector ditch; a first starter-making tower face is connected with a second starter-making tower face; a first starter-making tower ground face is connected with a second starter-making tower ground face; a first starter-making tower thermal-insulation wall face is connected with a second starter-making tower thermal-insulation wall face; the rotary starter beds are connected with rotary starter bed support rollers which are connected with the structural shell and a structural central pillar; the structural shell is connected with the structural support pillar; the starter-making tower floor is connected with the structural central pillar and the structural shell; and a material distributing machine is connected with the structural central pillar. The device is simple in structure and convenient to use, improves product efficiency and realizes the mechanical automation of the starter-making production.
Description
Technical field
The present invention relates to a kind of multilayer making leaven of soy sauce tower apparatus, the integrated and large-scale production that particularly a kind of soy sauce is produced, the multilayer that more specifically relates to a kind of multilayer making leaven of soy sauce tower apparatus distributes and the production line of combination, is applicable to large-scale soy sauce manufacturing enterprise.
Background technology
In the production of China's traditional fermentation soy sauce, koji is a vital ring in the soy sauce production process, its basic demand is exactly the koji material that will place on the sieve plate, by ventilating, preserve moisture, change vapour, turn over processes such as song, the oxygen supply that realizes the koji material is ventilated, humiture is regulated and is reached required aerobic of Aspergillus growth, middle temperature, the appropriateness moisture condition, for aspergillus oryzae provides temperature necessary in the growth course, humidity, microenvironment such as oxygen and corresponding sanitary condition demand, impel bent material to generate to make the needed complete enzyme of soy sauce system, and require in pollution and the loss of avoiding occurring the koji material that top between koji (case) or peripheral condensed water drippage koji bed cause under the environment of high humility, koji quality quality is one of critical process that improves raw material availability and decision product quality.Whole yeast making process has comprised a plurality of theoretical subjects knowledge such as microbiology, air body dynamics, heat and mass and aerothermodynamics; the exploitation of yeast-making technology technical merit and equipment and innovation; be to promote this conventional industries scientific and technological content, realize scale, modern important channel.
Leaven cultivating equipment in the production that China makes soy sauce has roughly experienced the traditional workshop-based koji instrument from bamboo curtain splint, tub, to a large amount of box koji (ventilation Quchi) equipment that adopt of most enterprises in modern age, develops into modern automatic disc starter propagation machine.Wherein present domestic most enterprises are all also prolonging with traditional aerated koji making pond.
1. traditional aerated koji making pond situation:
General aerated koji making pond is because of being subjected to the artificial valid function distance in both sides and the restriction of evenly ventilating, and the Quchi effective length is 9000 ~ 12000mm only, and wide is about 2000mm, and koji bed effective area (m2) 18 ~ 24 is difficult to further realize large-scale development.This device is generally brick and mixes or concrete rectangular opening stripe shape pond, high 900 ~ the 1200mm in pond, establish the interlayer sieve plate in the pond, the sieve plate bottom is a blast channel, top is the koji material fermentate bed of material, the both sides, pond are artificial operating walk way, the general packet layout of Quchi is in the factory building of workshop, for preventing that top, workshop condensed water drippage koji bed from causing the pollution and the loss of koji material, add movable conical tank lid on the pond or adopt one Room, a pond, one Room, two ponds to arrange and indoor roof is made as sloping type roof so that the top condensation flow to both sides unlikely drippage koji bed.
2. koji making disc machine situation:
The disk yeast-making technology adopts as far back as Japan, and this equipment mainly is made up of parts such as the rotating disk of outer driving, turning koji mechanism, charging discharge mechanism, ventilation and air conditioning system, thermal insulation housings.The basic Fully-mechanized operation that realizes yeast making process, stirring in pan feeding, discharging, the incubation, realize operation by machinery, efficiency is high relatively, all parts between koji all adopt stainless steel to make, bent room casing is a carbon steel structure, equipment separate unit scale diameter 6000mm ~ 12000mm koji bed effective area (m2) 27.62 ~ 110.This apparatus main body device profile is a rounded cylindrical or just as yurt, the device top board is taper top board or horizontal anti-condensation top board, middle one deck is the round sieve plate that can rotate around central shaft, and round sieve plate is established turning koji mechanism, charging discharge mechanism by the edge motor-driven on the sieve plate; The sieve plate bottom is the air blast ventilating layer.Need entire arrangement such as apparatus main body and accessory fan system, outside auxiliary charging/discharging device are installed in the factory building of workshop.
Because the effective area of separate unit koji bed is directly determining the economies of scale of equipment, present automatic disc starter propagation machine or aerated koji making pond because of restriction or device construction and the materials limitations that is subjected to the koji operating condition, are difficult to further do big.In the workshop, required supporting factory building area is big as the apparatus horizontal layout for while koji making disc machine or aerated koji making pond, and floor space is big.Restricted the growth requirement of enterprise scale and intensification.
Summary of the invention
The objective of the invention is to be to provide a kind of multilayer making leaven of soy sauce tower apparatus, simple in structure, easy to use, the employing tower-type multi-layer is arranged, ventilation and humiture all adopt machinery and control automatically in the turnover of koji material, cloth, the system of mixing, the tower, improve production efficiency, reduced labor strength, realized the mechanical automation that koji is produced.Simultaneously, a large amount of saveall floor spaces of tower-type starter-making device reduce construction cost.
To achieve these goals, apparatus of the present invention adopt the measure of following aspect:
A kind of multilayer making leaven of soy sauce tower apparatus; its design is: starting point of the present invention is by a plurality of subject experiences such as integrated factory building, structure, biotic environment, air body power, heat and mass; melt mill construction and koji is installed on one; under the prerequisite that satisfies production high-quality yeast-making technology condition; it is 294 ~ 500 flat that koji device unit area can reach; and can be according to the construction scale demand; realize the solid combination of multiple-unit body, thereby solved the purpose of equipping scale and saving factory building area or floor space significantly.
1, multilayer making leaven of soy sauce tower apparatus supporting structure should have the ability that supports whole tower body gravity, can guarantee the dynamic action that the normal operation of multilayer making leaven of soy sauce tower apparatus is produced, each member of tower body has enough rigidity, make and under the effect of power, do not produce excessive distortion, simultaneously, tower body should have the high wind effect of 50 years one chances of opposing and the geological process of standard.
2, the koji material top on the rotation koji bed should be provided with the anti-condensation furred ceiling, in between koji is high humidity environment, can form condensate water at its periphery owing to the temperature difference, condensate water enters the quality that the koji material will influence koji, and the condensate water that can effectively prevent koji material top that is provided with of anti-condensation furred ceiling splashes in the koji material.
3, the planted agent guarantees the growing of other bacterial classifications except that the koji bacterial classification between koji, inner metope, ground, end face should adopt mould proof material to decorate between koji, wherein stainless steel is a preferred material, does not have in the material simultaneously to the harmful substance release of human body.
4, at the inboard or the arranged outside heat insulation system of koji tower, the preferential outside heat insulation system that adopts to reduce the loss of the hot and cold energy in the tower body, reduces operating cost.
A kind of multilayer making leaven of soy sauce tower apparatus, it comprises: the first rotation koji bed, the second rotation koji bed, the first koji material, the second koji material, the first anti-condensation furred ceiling, the second anti-condensation furred ceiling, the structure centre post, first structural housing, second structural housing, the first structural housing support column, the second structural housing support column, the first land drainage surface layer, the second land drainage surface layer, the first metope draining compiles ditch, the second metope draining compiles ditch, the first rotation koji bed supports pulley, the second rotation koji bed supports pulley, the 3rd rotation koji bed supports pulley, the 4th rotation koji bed supports pulley, the koji material inlet, the ventilation air inlet, the ventilation air outlet, the first koji high building face, the second koji high building face, the first koji tower ground, the second koji tower ground (13B); Koji material outlet (14); Material material distributing machine (15); The first koji tower thermal insulation wall surface (16A); The second koji tower thermal insulation wall surface.Its annexation is (is example with one deck cell cube): the first rotation koji bed and the second rotation koji bed connect as one, and form one deck cell cube rotation koji bed; The first koji material and the second koji material connect as one, and form the material on one deck unit rotation koji bed; The first anti-condensation furred ceiling and the second anti-condensation furred ceiling connect as one, and form one deck cell cube anti-condensation furred ceiling; First structural housing, second structural housing and the first structural housing support column, the second structural housing support column connect as one, and form one deck cell cube structural housing; The first land drainage surface layer and the second land drainage surface layer connect as one, and form one deck cell cube land drainage layer; The first metope draining compiles ditch and the second metope draining and compiles ditch and connect as one, and forms the draining of one deck cell cube metope and compiles ditch; The first koji high building face and the second koji high building face connect as one, and form one deck cell cube koji high building face; The first koji tower ground and the second koji tower ground connect as one, and form one deck cell cube koji tower ground; The first koji tower thermal insulation wall surface and the second koji tower thermal insulation wall surface connect as one, and form one deck cell cube koji tower thermal insulation wall surface; The first rotation koji bed, the second rotation koji bed supports pulley 8A with the first rotation koji bed respectively, the second rotation koji bed supports pulley, the 3rd rotation koji bed supports pulley, the 4th rotation koji bed supports pulley and connects, the first rotation koji bed, the second rotation koji bed is placed on the first rotation koji bed and supports pulley, the second rotation koji bed supports pulley, the 3rd rotation koji bed supports pulley, the 4th rotation koji bed supports on the pulley, the first rotation koji bed, the second rotation koji bed adopts stainless steel or carbon steel manufacturing, its effect is to make the first rotation koji bed, the second rotation koji bed supports pulley at the first rotation koji bed, the second rotation koji bed supports pulley, the 3rd rotation koji bed supports pulley, the 4th rotation koji bed supports on the pulley, center with the structure centre post is the axle rotation, and makes its rotation that remains a constant speed; The first rotation koji bed supports pulley, the second rotation koji bed supports the pulley and first structural housing, the second structural housing inboard is connected, the 3rd rotation koji bed supports pulley, the 4th rotation koji bed supports pulley and is connected with the structure centre post, the first rotation koji bed supports pulley, the second rotation koji bed supports pulley, the 3rd rotation koji bed supports pulley, the 4th rotation koji bed supports pulley and adopts stainless steel or carbon steel manufacturing, and its effect is that the first rotation koji bed supports pulley, the second rotation koji bed supports pulley, the 3rd rotation koji bed supports pulley, the 4th rotation koji bed supports pulley with the first rotation koji bed, the second rotation koji bed and the first koji material, the gravity of the second koji material forwards first structural housing to, on second structural housing and the structure centre post; First structural housing, second structural housing and the first structural housing support column, the second structural housing support column fuse, the first koji high building face, the second koji high building face are connected with first structural housing, the second structural housing structural housing with the structure centre post respectively, the employing Reinforced Concrete Materials is made, its effect is to form the support structure system, supports the gravity of inner all parts of koji tower and resists seismic force, wind-force; The first koji material, the second koji material are placed on the first rotation koji bed, the second rotation koji bed, and its effect is that the first koji material, the second koji material are in the first rotation koji bed, the second rotation koji bed top fermentation; The ventilation air inlet has (opening) through hole on first structural housing, its effect is that the air that guarantees certain humidity and temperature is entered in the tower; The ventilation air outlet has (opening) through hole on first structural housing, its effect is that the air that guarantees certain humidity and temperature is gone out outside the tower, wind by certain humidity and temperature between koji in humidity and the temperature of circulation in controlling between koji, guarantee that the koji material can fully ferment effectively; The koji material inlet has (opening) through hole in second structural housing, and its effect is that the first koji material, the second koji material are entered in the tower; The koji material outlet has (opening) through hole on first structural housing, second structural housing, its effect is that the first koji material, the second koji material of finishing fermentation are gone out outside the tower; The material material distributing machine is connected with first structural housing, second structural housing and structure centre post respectively, the material material distributing machine adopts stainless steel or carbon steel manufacturing, and its effect is that the material material distributing machine will be arranged in uniformly from the first koji material, the second koji material that the koji material inlet is come on the first rotation koji bed, the second rotation koji bed; The first metope draining compiles ditch, the second metope draining compile ditch respectively with first structural housing, second structural housing is inboard to be connected, its effect is that the condensate water of metope inboard is compiled in collecting gutter, and by outside the drainpipe discharge tower, the first anti-condensation furred ceiling, the second anti-condensation furred ceiling respectively with the first koji high building face, the bottom surface of the second koji high building face connects, adopt reinforcing bar or shaped steel to connect, its effect is the first koji high building face, the second koji high building face hangs the first anti-condensation furred ceiling, the second anti-condensation furred ceiling, the first anti-condensation furred ceiling, the second anti-condensation furred ceiling places the first koji material, on the second koji material, prevent that the top dewfall from forming condensate water; The first land drainage surface layer, the second land drainage surface layer are connected with the first koji tower ground, the second koji tower ground and the first koji high building face, the second koji high building face respectively, place on the first koji tower ground, the second koji tower ground, the first koji high building face, the second koji high building face, and form 1 ~ 2% the gradient, its effect is the outside that the water on flooring and ground is pooled to tower, and water is discharged outside the tower; The first koji tower ground, the second koji tower ground are connected with foundation soil respectively, and its effect is the ground floor that forms in one deck cell cube, is used to support the land drainage layer; The first koji tower thermal insulation wall surface, the second koji tower thermal insulation wall surface are connected with first structural housing, second structural housing, the first structural housing support column, the second structural housing support column outside respectively, its effect is to be the insulation of koji tower, is controlled between 28 ~ 33 degree according to temperature between different soy sauce kojis.
Described one deck cell cube structure is identical with two layers to the eight layers cell cube structure on top, press multiple layer combination up and down, its annexation is: one deck structure centre post is connected with the two-layer structure newel, one deck structural housing is connected with the two-layer structure shell, and one deck structural housing support column is connected with the two-layer structure support column; The anti-condensation furred ceiling of one deck is connected with the bottom of two layers koji high building face, by that analogy, forms four ~ eight layers of koji tower.It is characterized in that: each layer cell cube becomes independently cell cube, its effect is identical with one deck, weight more than two layers is by tower newel, koji tower structure shell, active force is reached bottom and import in the ground ground by the tower body basis, described koji tower structure shell, structural housing support column, structure centre post, koji high building face are combined into the koji tower apparatus, supporting structure adopts Reinforced Concrete Materials to make, tower body becomes building, and it should be able to resist the high wind of meeting in 50 years one and the corresponding geological process of national requirements.
The described first anti-condensation furred ceiling, the second anti-condensation furred ceiling, the metope draining compiles ditch and land drainage layer (its connected mode is seen before described), it is characterized in that: the first anti-condensation furred ceiling, the second anti-condensation furred ceiling, the first metope draining compile ditch, the second metope draining compiles ditch and the land drainage layer should use the anti-material that goes mouldy to make, outside the organized eliminating tower body of the condensate water in the tower body.
Metope all adopts easy to clean, dust stratification, anti-material making of going mouldy in the described first koji high building face, the second koji high building face, the first koji tower ground, the second koji tower ground, the koji tower, it is characterized in that: the material that goes mouldy easy to clean, anti-such as acidproof floor tile and corrosion resistant plate is preferentially adopted on flooring, ground, the mode that (its connected mode is seen before described) fixes with cement stickup or keel, be layed on koji high building face, the koji tower ground surface layer cleaning and hygienic requirements in easy to use.
Described koji device thermal insulation wall surface adopts the insulation material that meets food security and fire protection requirement to be fixed in the inboard or the outside of structural housing, structural housing support column, it is characterized in that: adopt nontoxic, as not have poisonous and bad smell when burning difficult to burn type insulation material, with the form of pasting or keel are fixing, fix with structural housing, structural housing support column, reach the substantially invariable effect of temperature that keeps in the tower body.
The koji tower is provided with separate equipment for every layer, the koji material enters by the koji material inlet and rotates on the koji bed in the tower, the material material distributing machine is arranged in the koji material on the rotation koji bed uniformly, general thickness is at 60cm, rotation koji bed Rotating with Uniform, with per 3 ~ 5 hours one circles, temperature is controlled between 28 ~ 33 degree between koji, divide five stages to control temperature between koji respectively by blower fan, the koji material is fully fermentation on the rotation koji bed, every koji material fermentation time is 48 ~ 60 hours, for making the fermentation of koji material evenly, fully, the wind of uniform temperature enters by the ventilation air inlet under the koji bed, passing rotation koji bed and koji material, discharge from the ventilation air outlet of rotation koji bed top the back, moves in circles; For guaranteeing the quality of koji material fermentation, avoid condensing water droplet on the koji material of fermentation, the anti-condensation furred ceiling is set above the koji material; The interior every layer of cell cube of tower all finished the sweat of koji material by above-mentioned flow process; For the koji material that guarantees fermentation not by the health between the infection of other bacterial classifications and koji, the equipment position that contacts with the koji material is (as the rotation koji bed, the interior wall maintenance materials on rotation koji bed limit, the newel maintenance materials, the anti-condensation furred ceiling is used stainless steel), inner face is used the ceramic tile material between other kojis, keep being easy to clean, ground is provided with drainage system between koji, keep ground to be easy to clean and ponding not, in addition, koji tower body exterior wall is provided with heat insulation system, intend reducing the loss of heat energy and cold consumption, guarantee that the temperature between koji reaches production requirement in the koji tower body.
The present invention is a multilayer rotation koji bed koji device by existing individual layer being rotated koji bed koji mode, innovating, and has many-sided advantage:
1, koji production efficiency improves greatly, make making leaven of soy sauce production enter large-scale production, can effectively reduce production costs, improve the large-scale production benefit, what traditional soy sauce production line was fairly large is generally 20 ~ 500,000 tons/year, koji material turnover koji pond is by manually-operated, temperature between koji is subjected to the influence of external environment bigger, and labor strength is big, and the koji quality is subjected to the influence of manually-operated technical ability big, environmental sanitation is difficult for guaranteeing between koji, and the final koji opposite sex of poor quality is bigger.Adopt multilayer making leaven of soy sauce tower apparatus, under the area between identical koji, can reach 150 ~ 3,500,000 tons/year making leaven of soy sauce production capacity, the turnover that the koji material is finished the koji material by the mechanical automation induction system is carried, between koji by the temperature and humidity between blower fan control koji, do not need manually to operate at the scene, operating personnel just can finish the production control of whole yeast making process by computer in only between control, labor strength reduces greatly, yeast making process adopts control automatically, and the otherness of koji quality is greatly enhanced.
2, traditional soy sauce production, koji production floor space is bigger, generally can reach taking of 1/3 total Production Regional, adopt multilayer making leaven of soy sauce tower apparatus can save koji production floor space, can improve 7 ~ 8 times production capacity in zone of the same area according to the tower number of plies (is example with four layers of tower), area in that today, land resource lacked effectively utilizes land area, can be a large amount of construction cost of engineering project saving.
3, with the vertical support system of enclosed structure as multilayer making leaven of soy sauce tower apparatus, adopt cheap reinforced concrete structure as vertical support system, factory and starter propagation machine are integrated, equipment between the reasonable Arrangement koji, common every layer can be reduced construction area 20 ~ 25%, reduces construction costs.
4, multilayer making leaven of soy sauce tower apparatus adopts stacked, reduced the line length of the supplement production energy such as sending electricity, gas, water, vapour, compare with traditional individual layer garden dish koji device, reduce by 8 ~ 12% energy line length, because concentration degree height, be convenient to production management, reduce production costs, enhance productivity.
5, good leak tightness between multilayer making leaven of soy sauce tower apparatus koji; it is little to be affected by the external environment in the koji production engineering; temperature and humidity is easy to control between koji; simultaneously; in the diffusion energy of the peculiar smell that bacterial classification in the koji and the fermentation of koji material produce effectively is controlled between koji; sanitary flush water is collected the concentrated sewage disposal workshop that is discharged into, back and is handled, and does not exert an influence to external world, helps the protection to environment.
6, multilayer making leaven of soy sauce tower apparatus has changed the pattern of traditional koji device, it will be the once great change of soy sauce production line, multilayer making leaven of soy sauce tower apparatus can be with soy sauce manufacturing enterprise from traditional manual operations, with the production model of technical operation experience, change contemporary, the large-scale production enterprise of mechanization, control automatically into, thereby effectively control product quality, reduce cost of labor.
In order further to improve the transfer efficiency of vertical koji material, the present invention can carry out the plane combination of multitower koji device, one cover vertical transport system can finish the conveying of multitower koji material, general most effective is that four koji tower multilayer making leaven of soy sauce tower apparatus are one group, the conveying capacitys of 24 rotations of energy balance koji bed also can be carried out the combination of two multilayer making leaven of soy sauce tower apparatus according to the production demand.
Description of drawings
Fig. 1 is a kind of multilayer making leaven of soy sauce tower apparatus elevational schematic view;
Fig. 2 is a kind of multilayer making leaven of soy sauce tower apparatus floor map;
Fig. 3 is the three-dimensional generalized section of a kind of multilayer making leaven of soy sauce tower apparatus;
Wherein: the 1A-first rotation koji bed; The 1B-second rotation koji bed; The 2A-first koji material; The 2B-second koji material; The 3A-first anti-condensation furred ceiling; The 3B-second anti-condensation furred ceiling; 4-structure centre post; 5A-1-first structural housing; 5B-1-second structural housing; 5A-2-first structural housing support column; 5B-2-second structural housing support column; The 6A-first land drainage surface layer; The 6B-second land drainage surface layer; The 7A-first metope draining compiles ditch; The 7B-second metope draining compiles ditch; The 8A-first rotation koji bed supports pulley; The 8B-second rotation koji bed supports pulley; 8C-the 3rd rotation koji bed supports pulley; 8D-the 4th rotation koji bed supports pulley; 9-koji material inlet; 10-ventilation air inlet; 11-ventilation air outlet; The 12A-first koji high building face; The 12B-second koji high building face; The 13A-first koji tower ground; The 13B-second koji tower ground; 14-koji material outlet; 15-material material distributing machine; The 16A--first koji tower thermal insulation wall surface; The 16B--second koji tower thermal insulation wall surface.
The specific embodiment
As Fig. 1, Fig. 2, Fig. 3, shown in, a kind of multilayer making leaven of soy sauce tower apparatus, it comprises: the first rotation koji bed 1A, the second rotation koji bed 1B, the first koji material 2A, the second koji material 2B, the first anti-condensation furred ceiling 3A, the second anti-condensation furred ceiling 3B, structure centre post 4, the first structural housing 5A-1, the second structural housing 5B-1, the first structural housing support column 5A-2, the second structural housing support column 5B-2, the first land drainage surface layer, 6A, the second land drainage surface layer 6B, the first metope draining compiles ditch 7A, the second metope draining compiles ditch 7B, the first rotation koji bed supports pulley 8A, the second rotation koji bed supports pulley 8B, the 3rd rotation koji bed supports pulley 8C, the 4th rotation koji bed supports pulley 8D, koji material inlet 9, ventilation air inlet 10, ventilation air outlet 11, the first koji high building face 12A, the second koji high building face 12B, the first koji tower ground 13A, the second koji tower ground 13B, koji material outlet 14, material material distributing machine 15, the first koji tower thermal insulation wall surface 16A, the second koji tower thermal insulation wall surface.Its annexation is (is example with one deck cell cube): the first rotation koji bed 1A and the second rotation koji bed 1B connect as one, and form one deck cell cube rotation koji bed; The first koji material 2A and the second koji material 2B connect as one, and form the material on one deck unit rotation koji bed; The first anti-condensation furred ceiling 3A and the second anti-condensation furred ceiling 3B connect as one, and form one deck cell cube anti-condensation furred ceiling; The first structural housing 5A-1, the second structural housing 5B-1 and the first structural housing support column 5A-2, the second structural housing support column 5B-2 connect as one, and form one deck cell cube structural housing; The first land drainage surface layer 6A and the second land drainage surface layer 6B connect as one, and form one deck cell cube land drainage layer; The first metope draining compiles ditch 7A and the second metope draining and compiles ditch 7B and connect as one, and forms the draining of one deck cell cube metope and compiles ditch; The first koji high building face 12A and the second koji high building face 12B connect as one, and form one deck cell cube koji high building face; The first koji tower ground 13A and the second koji tower ground 13B connect as one, and form one deck cell cube koji tower ground; The first koji tower thermal insulation wall surface 16A and the second koji tower thermal insulation wall surface 16B connect as one, and form one deck cell cube koji tower thermal insulation wall surface; The first rotation koji bed 1A, the second rotation koji bed 1B supports pulley 8A with the first rotation koji bed respectively, the second rotation koji bed supports pulley 8B, the 3rd rotation koji bed supports pulley 8C, the 4th rotation koji bed supports pulley 8D and connects, the first rotation koji bed 1A, the second rotation koji bed 1B is placed on the first rotation koji bed and supports pulley 8A, the second rotation koji bed supports pulley 8B, the 3rd rotation koji bed supports pulley 8C, the 4th rotation koji bed supports on the pulley 8D, the first rotation koji bed 1A, the second rotation koji bed 1B adopts stainless steel or carbon steel manufacturing, its effect is to make the first rotation koji bed 1A, the second rotation koji bed 1B supports pulley 8A at the first rotation koji bed, the second rotation koji bed supports pulley 8B, the 3rd rotation koji bed supports pulley 8C, the 4th rotation koji bed supports on the pulley 8D, center with structure centre post 4 is the axle rotation, and makes its rotation that remains a constant speed; The first rotation koji bed supports pulley 8A, the second rotation koji bed supports the pulley 8B and the first structural housing 5A-1, the second structural housing 5B-1 inboard is connected, the 3rd rotation koji bed supports pulley 8C, the 4th rotation koji bed supports pulley 8D and is connected with structure centre post 4, the first rotation koji bed supports pulley 8A, the second rotation koji bed supports pulley 8B, the 3rd rotation koji bed supports pulley 8C, the 4th rotation koji bed supports pulley 8D and adopts stainless steel or carbon steel manufacturing, and its effect is that the first rotation koji bed supports pulley 8A, the second rotation koji bed supports pulley 8B, the 3rd rotation koji bed supports pulley 8C, the 4th rotation koji bed supports pulley 8D with the first rotation koji bed 1A, the second rotation koji bed 1B and the first koji material 2A, the gravity of the second koji material 2B forwards the first structural housing 5A-1 to, on the second structural housing 5B-1 and the structure centre post 4; The first structural housing 5A-1, the second structural housing 5B-1 and the first structural housing support column 5A-2, the second structural housing support column 5B-2 fuse, the first koji high building face 12A, the second koji high building face 12B are connected with the first structural housing 5A-1, the second structural housing 5B-1 structural housing with structure centre post 4 respectively, the employing Reinforced Concrete Materials is made, its effect is to form the support structure system, supports the gravity of inner all parts of koji tower and resists seismic force, wind-force; The first koji material 2A, the second koji material 2B are placed on the first rotation koji bed 1A, the second rotation koji bed 1B, and its effect is that the first koji material 2A, the second koji material 2B are in the first rotation koji bed 1A, the second rotation koji bed 1B top fermentation; Ventilation air inlet 10 has (opening) through hole on the first structural housing 5A-1, its effect is that the air that guarantees certain humidity and temperature is entered in the tower; Ventilation air outlet 11 has (opening) through hole on the first structural housing 5A-1, its effect is that the air that guarantees certain humidity and temperature is gone out outside the tower, wind by certain humidity and temperature between koji in humidity and the temperature of circulation in controlling between koji, guarantee that the koji material can fully ferment effectively; Koji material inlet 9 has (opening) through hole on the second structural housing 5B-1, its effect is that the first koji material 2A, the second koji material 2B are entered in the tower; Koji material outlet 14 has (opening) through hole on the first structural housing 5A-1, the second structural housing 5B-1, its effect is that the first koji material 2A, the second koji material 2B that finish fermentation are gone out outside the tower; Material material distributing machine 15 is connected with structure centre post 4 with the first structural housing 5A-1, the second structural housing 5B-1 respectively, material material distributing machine 15 adopts stainless steel or carbon steel manufacturing, and its effect is that the material material distributing machine will be arranged in uniformly from the first koji material 2A, the second koji material 2B that koji material inlet 9 is come on the first rotation koji bed 1A, the second rotation koji bed 1B; The first metope draining compiles ditch 7A; The second metope draining compiles ditch 7B and is connected with the first structural housing 5A-1, the second structural housing 5B-1 are inboard, and its effect is that the condensate water of metope inboard is compiled in collecting gutter, and discharges outside the tower by drainpipe; The first anti-condensation furred ceiling 3A; The second anti-condensation furred ceiling 3B is connected with the bottom surface of the first koji high building face 12A, the second koji high building face 12B, adopt reinforcing bar or shaped steel to connect, its effect is that the first koji high building face 12A, the second koji high building face 12B hang the first anti-condensation furred ceiling 3A, the second anti-condensation furred ceiling 3B, the first anti-condensation furred ceiling 3A, the second anti-condensation furred ceiling 3B place on the first koji material 2A, the second koji material 2B, prevent that the top dewfall from forming condensate water; The first land drainage surface layer 6A, the second land drainage surface layer 6B are connected with the first koji high building face 12A, the second koji high building face 12B with the first koji tower ground 13A, the second koji tower ground 13B respectively, place on the first koji tower ground 13A, the second koji tower ground 13B and the first koji high building face 12A, the second koji high building face 12B, and form 1 ~ 2% the gradient, its effect is the outside that the water on flooring and ground is pooled to tower, and water is discharged outside the tower; The first koji tower ground 13A, the second koji tower ground 13B are connected with foundation soil, and its effect is the ground floor that forms in one deck cell cube, is used to support the land drainage layer; The first koji tower thermal insulation wall surface 16A, the second koji tower thermal insulation wall surface 16B, be connected with the first structural housing 5A-1, the second structural housing 5B-1 and the first structural housing support column 5A-2, the second structural housing support column 5B-2 outside, its effect is to be the insulation of koji tower, is controlled between 28 or 29 or 30 or 31 or 32 or 33 degree according to temperature between different soy sauce kojis.
Two layers to the eight layers cell cube structure on described one deck cell cube structure and top are identical, press multiple layer combination up and down, its annexation is: one deck structure centre post 4 is connected with two-layer structure newel (not marking among the figure), one deck first structural housing 5A-1, the second structural housing 5B-1 and two layer of first structural housing (not marking among the figure), second structural housing (not marking among the figure) connects, one deck first structural housing support column 5A-2, the second structural housing support column 5B-2 and two layer of first structural housing support column (not marking among the figure), the second structural housing support column (not marking among the figure) connects; The first anti-condensation furred ceiling 3A of one deck; The second anti-condensation furred ceiling 3B is connected with two layers the first koji high building face (not marking among the figure), the bottom of the second koji high building face (not marking among the figure), by that analogy, forms four ~ eight layers of cell cube, becomes a complete koji tower.It is characterized in that: each layer cell cube becomes independently cell cube, its effect is identical with one deck, weight more than two layers is combined into the koji tower apparatus by tower structure newel 4, the first structural housing 5A-1, the second structural housing 5B-1, the first structural housing support column 5A-2, the second structural housing support column 5B-2, the first koji high building face 12A, the second koji high building face 12B, the employing Reinforced Concrete Materials is made, and its multilayer making leaven of soy sauce tower apparatus tower body becomes building.
Claims (5)
1. multilayer making leaven of soy sauce tower apparatus, it comprises the first rotation koji bed (1A), the first koji material (2A), structure centre post (4), first structural housing (5A-1), the first structural housing support column (5A-2), the first rotation koji bed supports pulley (8A), the first koji high building face (12A), the first koji tower ground (13A), material material distributing machine (15), the first koji tower thermal insulation wall surface (16A), it is characterized in that: the first rotation koji bed (1A) is connected with the second rotation koji bed (1B), the first koji material (2A) is connected with the second koji material (2B), the first anti-condensation furred ceiling (3A) is connected with the second anti-condensation furred ceiling (3B), first structural housing (5A-1), second structural housing (5B-1) respectively with the first structural housing support column (5A-2), the second structural housing support column (5B-2) connects, the first land drainage surface layer (6A) is connected with the second land drainage surface layer (6B), the first metope draining compiles ditch (7A) and compiles ditch (7B) with the second metope draining and be connected, the first koji high building face (12A) is connected with the second koji high building face (12B), the first koji tower ground (13A) is connected with the second koji tower ground (13B), the first koji tower thermal insulation wall surface (16A) is connected with the second koji tower thermal insulation wall surface (16B), the first rotation koji bed (1A), the second rotation koji bed (1B) supports pulley (8A) with the first rotation koji bed respectively, the second rotation koji bed supports pulley (8B), the 3rd rotation koji bed supports pulley (8C), the 4th rotation koji bed supports pulley (8D) and connects, the first rotation koji bed supports pulley (8A), the second rotation koji bed supports pulley (8B) and first structural housing (5A-1), second structural housing (5B-1) connects, the 3rd rotation koji bed supports pulley (8C), the 4th rotation koji bed supports pulley (8D) and is connected with structure centre post (4), first structural housing (5A-1), second structural housing (5B-1) respectively with the first structural housing support column (5A-2), the second structural housing support column (5B-2) connects, the first koji high building face (12A), the second koji high building face (12B) respectively with structure centre post (4), first structural housing (5A-1), second structural housing (5B-1) connects, ventilation air inlet (10) has through hole on first structural housing (5A-1), ventilation air outlet (11) has through hole on first structural housing (5A-1), koji material inlet (9) has through hole on second structural housing (5B-1), koji material outlet (14) is at first structural housing (5A-1), have through hole on second structural housing (5B-1), material material distributing machine (15) respectively with first structural housing (5A-1), second structural housing (5B-1), structure centre post (4) connects, the first metope draining compiles ditch (7A), the second metope draining compile ditch (7B) respectively with first structural housing (5A-1), second structural housing (5B-1) connects, the first anti-condensation furred ceiling (3A), the second anti-condensation furred ceiling (3B) respectively with the first koji high building face (12A), the second koji high building face (12B) connects, the first land drainage surface layer (6A), the second land drainage surface layer (6B) respectively with the first koji tower ground (13A), the second koji tower ground (13B), the first koji high building face (12A), the second koji high building face (12B) connects, the first koji tower ground (13A), the second koji tower ground (13B) is connected with foundation soil respectively, the first koji tower thermal insulation wall surface (16A), the second koji tower thermal insulation wall surface (16B) respectively with first structural housing (5A-1), second structural housing (5B-1), the first structural housing support column (5A-2), the second structural housing support column (5B-2) connects;
Described one deck cell cube structure is identical with two layers to the eight layers cell cube structure on top.
2. a kind of multilayer making leaven of soy sauce tower apparatus according to claim 1, it is characterized in that: described structure centre post (4) is connected with the two-layer structure newel, first structural housing (5A-1), second structural housing (5B-1) are connected with two layer of first structural housing, second structural housing respectively, and the first structural housing support column (5A-2), the second structural housing support column (5B-2) are connected with two layer of first structural housing support column, the second structural housing support column respectively; The first anti-condensation furred ceiling (3A), the second anti-condensation furred ceiling (3B) are connected with two layers the first koji high building face, the bottom of the second koji high building face respectively.
3. a kind of multilayer making leaven of soy sauce tower apparatus according to claim 1 is characterized in that: the described first rotation koji bed (1A), the second rotation koji bed (1B) are placed on the first rotation koji bed and support pulley (8A), the second rotation koji bed and support that pulley (8B), the 3rd rotation koji bed support pulley (8C), the 4th rotation koji bed supports on the pulley (8D).
4. a kind of multilayer making leaven of soy sauce tower apparatus according to claim 1 is characterized in that: the described first koji material (2A), the second koji material (2B) are placed on the first rotation koji bed (1A), the second rotation koji bed (1B).
5. a kind of multilayer making leaven of soy sauce tower apparatus according to claim 1 is characterized in that: the described first anti-condensation furred ceiling (3A), the second anti-condensation furred ceiling (3B) place on the first koji material (2A), the second koji material (2B).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105011004A CN101978874A (en) | 2010-10-09 | 2010-10-09 | Multi-layer soy sauce starter-making tower device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105011004A CN101978874A (en) | 2010-10-09 | 2010-10-09 | Multi-layer soy sauce starter-making tower device |
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| CN101978874A true CN101978874A (en) | 2011-02-23 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN2010105011004A Pending CN101978874A (en) | 2010-10-09 | 2010-10-09 | Multi-layer soy sauce starter-making tower device |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103555500A (en) * | 2013-10-17 | 2014-02-05 | 佛山市海盈食品有限公司 | Combined type stereo-disc starter propagation system |
| CN109294878A (en) * | 2018-11-30 | 2019-02-01 | 锦峰工程技术服务(成都)有限公司 | A kind of koji bed for fermentation process |
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Application publication date: 20110223 |