CN101974420A - System for warming methane tank by ground source/air source heat pump and control method - Google Patents
System for warming methane tank by ground source/air source heat pump and control method Download PDFInfo
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Abstract
本发明属于节能领域,具体涉及一种地源/空气源热泵途径加温沼气池的系统和控制方法,系统由地下环路、风冷设备、地源/空气源热泵公用机组以及控制系统组成,控制方法为:当室外平均温度连续十天低于20℃,启用地源热泵机组进行热交换;当室外温度连续十天高于20℃,启用空气源热泵机组进行热交换。当沼气池内温度降低到35℃以下时,地源/空气源热泵机组自动启动,通过消耗电能把地下水的热量转移到沼气池中热盘管内的热水中;当地源/空气源热泵机组的进、出水温差满足7.5℃并且沼气池的温度在35℃时,地源/空气源热泵机组将自动停止工作。本发明以中等规模发酵工程为对象,探索出一种在保证产气率的前提下提高了能源利用率并降低了建设成本的新型加温系统和控制方法,该方法不仅节能效益高而且环保效果佳。
The invention belongs to the field of energy saving, and specifically relates to a system and a control method for heating a biogas digester by means of a ground source/air source heat pump. The control method is: when the average outdoor temperature is lower than 20°C for ten consecutive days, the ground source heat pump unit is activated for heat exchange; when the outdoor temperature is higher than 20°C for ten consecutive days, the air source heat pump unit is activated for heat exchange. When the temperature in the biogas digester drops below 35°C, the ground source/air source heat pump unit starts automatically, and transfers the heat of the groundwater to the hot water in the heat coil in the biogas digester by consuming electric energy; the input of the local source/air source heat pump unit , When the outlet water temperature difference reaches 7.5°C and the temperature of the biogas digester is at 35°C, the ground source/air source heat pump unit will automatically stop working. The present invention takes a medium-scale fermentation project as an object, and explores a new type of heating system and control method that improves energy utilization and reduces construction costs under the premise of ensuring gas production rate. This method not only has high energy-saving benefits but also has environmental protection effects good.
Description
技术领域technical field
本发明属于节能领域,涉及地源热泵/空气源热泵技术,尤其涉及一种用地源/空气源热泵途径加温沼气池的系统和控制方法。The invention belongs to the field of energy saving and relates to ground source heat pump/air source heat pump technology, in particular to a system and control method for heating a methane pool by using a ground source/air source heat pump approach.
背景技术Background technique
沼气是适合在中国农村推广利用的可再生能源。但是寒冷季节沼气池产气量很少,甚至不产气的问题,严重制约了沼气在农村的使用和推广,其主要原因是环境温度过低,降低了沼气发酵微生物的活性。Biogas is a renewable energy suitable for promotion and utilization in rural China. However, the low or no gas production of biogas digesters in cold seasons seriously restricts the use and promotion of biogas in rural areas. The main reason is that the ambient temperature is too low, which reduces the activity of biogas fermentation microorganisms.
在一定温度范围内,温度对发酵效率具有正向促进作用,所以合理控制温度在未来沼气工程中是非常必要的。一般情况下,沼气细菌在8~60℃范围内都能进行发酵。10~26℃为常温发酵区。在这个温度条件下,池容产气率可达0.15~0.30m3/(m3·d)(池容产气率指沼气池单位体积每天生产的沼气量);28~38℃为中温发酵区(最适温度为35℃),池容产气率可达1.0m3/(m3·d)左右;46~60℃为高温发酵区,池容产气率可达2.0~2.5m3/(m3·d)。因此,如果有一种加温方法,能使沼气池的池温在寒冷季节达到并保持在一个适宜的水平,就能保证沼气的产气量。Within a certain temperature range, temperature has a positive effect on fermentation efficiency, so reasonable temperature control is very necessary in future biogas projects. Generally, biogas bacteria can ferment in the range of 8-60°C. 10-26°C is the room temperature fermentation zone. Under this temperature condition, the tank volume gas production rate can reach 0.15-0.30m 3 /(m 3 ·d) (the pool volume gas production rate refers to the amount of biogas produced per unit volume of the biogas tank per day); 28-38°C is for medium-temperature fermentation zone (the optimum temperature is 35°C), the gas production rate of the tank volume can reach about 1.0m 3 /(m 3 ·d); 46~60℃ is the high-temperature fermentation zone, and the gas production rate of the tank volume can reach 2.0~2.5m 3 /(m 3 ·d). Therefore, if there is a heating method that can make the pool temperature of the biogas digester reach and maintain an appropriate level in the cold season, the gas production of biogas can be guaranteed.
目前沼气池加温方式主要有以下6种:电加温、太阳能加温、化石能源热水锅炉加温、沼气锅炉加温、沼气发电余热加温和燃池式加温。At present, there are mainly the following six heating methods for biogas digesters: electric heating, solar heating, fossil energy hot water boiler heating, biogas boiler heating, biogas power generation waste heat heating and combustion pool heating.
电加温技术采用电加热器加热热水,通过热水在沼气池中循环管内的流动来加温发酵料液的。但该方法却以消耗高品位电能为代价,节能性不高;太阳能加温系统是通过太阳能集热系统完成热能的采集和传输,由太阳能热水通过换热器加温料液。该系统节能环保、操作简单,可实现自动运行,但易受天气状况的影响;化石能源热水锅炉加温是以燃烧煤炭、石油等燃料的热水锅炉为热源,通过换热设备对发酵料液加温。但是燃料的燃烧会产生大量的烟尘和有害气体,污染环境,同时能量利用率不高;沼气锅炉加温是燃烧系统自身产生的一部分沼气,燃烧产生的高温烟气在反应器底部管道中流动,进而给沼气池加温,该方法加温效率高,同时对设备和操作技术要求比较高;沼气发电余热加温是在沼气热电联产工程中,发电机组发电的同时燃气内燃机将排放将近600℃的气体,高温气体中含有大量的余热,通过余热回收系统中的换热器用余热加温发酵原料,一般只应用于大型沼气工程;燃池式加温是一种设置在地下的进行燃料阴燃的地坑,池中燃料进行慢燃,池盖和池壁表面根据调节可保持在中温发酵所需温度。这种方法一次性投入低质燃料即可燃烧一个冬季,无需人工管理,一般用于户用型沼气工程。Electric heating technology uses electric heaters to heat hot water, and heats the fermentation feed liquid through the flow of hot water in the circulation pipe of the biogas digester. However, this method consumes high-grade electric energy at the cost of low energy saving; the solar heating system completes the collection and transmission of heat energy through the solar heat collection system, and the solar hot water heats the feed liquid through the heat exchanger. The system is energy-saving and environmentally friendly, easy to operate, and can realize automatic operation, but it is easily affected by weather conditions; the heating of fossil energy hot water boilers uses hot water boilers burning coal, oil and other fuels as heat sources, and heats the fermentation materials through heat exchange equipment. Liquid heating. However, the combustion of fuel will produce a large amount of smoke and harmful gases, polluting the environment, and the energy utilization rate is not high; the heating of the biogas boiler is a part of the biogas generated by the combustion system itself, and the high-temperature flue gas generated by combustion flows in the bottom pipe of the reactor. Then heat the biogas digester, this method has high heating efficiency, and at the same time requires relatively high equipment and operating technology; the waste heat heating of biogas power generation is in the biogas cogeneration project, and the gas internal combustion engine will emit nearly 600 ℃ while the generator set is generating electricity The high-temperature gas contains a large amount of waste heat, and the waste heat is used to heat the fermentation raw materials through the heat exchanger in the waste heat recovery system. Generally, it is only used in large-scale biogas projects; The fuel in the pool is slowly burned, and the pool cover and pool wall surface can be kept at the temperature required for mesophilic fermentation according to the adjustment. This method can be burned for one winter with one-time input of low-quality fuel, without manual management, and is generally used in household biogas projects.
以上加温方式各有优缺点,但从中等规模养殖场废水治理工程实际出发,目前尚没有比较经济合理、节能环保的加温方式。The above heating methods have their own advantages and disadvantages, but starting from the reality of wastewater treatment projects in medium-scale farms, there is currently no more economical, reasonable, energy-saving and environmentally friendly heating method.
发明内容Contents of the invention
本发明的目的在于提供一种用地源/空气源热泵途径加温沼气池的系统和控制方法。即以地热能和空气热能为热源,通过地源热泵/空气源热泵加温系统对料液进行加温。在保证产气率的前提下,提高了能源利用率并降低了建设成本。其中地源热泵主要在寒冷季节使用,而空气源热泵主要在温暖季节使用,避开空气源热泵可能会结露结霜的寒冷季节使用。The object of the present invention is to provide a system and control method for heating a biogas digester by means of a ground source/air source heat pump. That is, using geothermal energy and air heat energy as heat sources, the feed liquid is heated through the ground source heat pump/air source heat pump heating system. On the premise of ensuring the gas production rate, the energy utilization rate is improved and the construction cost is reduced. Among them, ground source heat pumps are mainly used in cold seasons, while air source heat pumps are mainly used in warm seasons, avoiding cold seasons where air source heat pumps may condense and frost.
本发明的工作原理如下:在寒冷季节,把室外平均温度连续十天低于20℃,启用地源热泵机组把地下土壤与循环水进行热交换;当室外温度连续十天高于20℃,启用空气源热泵机组把空气与沼气池循环水进行热交换并且当地下平均温度低于17℃是补充地下热量。进而使循环水温度提高,再通过对地源热泵/空气源热泵输入少量的高品位电能,实现低温位热能向高温位转移,进而使得地源热泵机组/空气源热泵机组出水温度达45℃左右,热水在热盘管中,以辐射和对流的方式与沼气池中发酵原料进行热交换,使沼气池温度保持在中温发酵范围内。安装温度自动控制装置现实温度自控,当沼气池内温度降低到35℃以下时,地源热泵/空气源热泵机组自动启动,通过消耗电能把地下水的热量转移到沼气池中热盘管内的热水中,再对发酵原料加温;当地源/空气源热泵机组的进、出水温差满足7.5℃并且沼气池的温度在35℃时,地源/空气源热泵机组将自动停止工作。The working principle of the present invention is as follows: in the cold season, the outdoor average temperature is lower than 20°C for ten consecutive days, and the ground source heat pump unit is used to exchange heat between the underground soil and circulating water; when the outdoor temperature is higher than 20°C for ten consecutive days, the ground source heat pump unit is activated The air source heat pump unit exchanges heat between the air and the circulating water of the digester and supplements the underground heat when the average underground temperature is lower than 17°C. Then the temperature of the circulating water is increased, and then a small amount of high-grade electric energy is input to the ground source heat pump/air source heat pump to realize the transfer of heat energy from the low temperature to the high temperature, so that the outlet water temperature of the ground source heat pump unit/air source heat pump unit reaches about 45°C , The hot water in the heat coil exchanges heat with the fermentation raw materials in the biogas digester in the way of radiation and convection, so that the temperature of the biogas digester is kept within the range of medium-temperature fermentation. Install an automatic temperature control device to realize automatic temperature control. When the temperature in the biogas tank drops below 35°C, the ground source heat pump/air source heat pump unit will automatically start, and transfer the heat of the groundwater to the hot water in the heat coil in the biogas tank by consuming electric energy. , and then heat the fermentation raw materials; when the temperature difference between the inlet and outlet water of the local source/air source heat pump unit meets 7.5°C and the temperature of the biogas digester is 35°C, the ground source/air source heat pump unit will automatically stop working.
本发明提出的用地源/空气源热泵途径加温沼气池的系统,由地下环路10、风冷设备9、地源/空气源热泵公用机组以及控制系统组成,其中:The system for heating biogas digesters by means of ground source/air source heat pump proposed by the present invention is composed of
地源/空气源热泵公用机组包括压缩机6和冷凝器7;第一蒸发器5、压缩机6、冷凝器7和第二蒸发器8依次通过管道连接,形成闭式通道;第一蒸发器5的输出端连接地下环路10,输入端连接地源侧电磁阀1,第一蒸发器5通过空气源侧电磁阀2连接风冷设备9形成闭式通道;地下环路10输出端与地源侧电磁阀1连接的管路上接有第一电磁阀3,第一电磁阀3另一端连接冷凝器7输入端,地下环路10的输入端通过第二电磁阀4连接冷凝器7的输出端;The ground source/air source heat pump public unit includes a compressor 6 and a
控制系统由环境温度传感器11、土壤平均温度传感器12、地源热泵机组出水温度传感器13、地源热泵机组进水温度传感器14、沼气池温度传感器15、信号发生器、执行器、单片机25和电脑26组成;环境温度传感器11通过第一信号发生器16连接单片机25,地源侧电磁阀1通过第一执行器21连接单片机25构成闭合回路;空气源侧电磁阀2通过第二执行器22连接单片机25构成闭合回路;第一电磁阀3通过第三执行器23连接单片机25构成闭合回路;第二电磁阀4通过第四执行器24连接单片机25构成闭合回路;土壤平均温度传感器12通过第二信号发生器17连接单片机25的输入端,地源热泵机组出水温度传感器13通过第三信号发生器18连接单片机25的输入端,地源热泵机组进水温度传感器14通过第四信号发生器19连接单片机25的输入端,沼气池温度传感器15通过第五信号发生器20连接单片机25的输入端;单片机25连接电脑26。The control system consists of an
本发明中,所述地下环路10为地埋管和阀门,所述风冷设备9为风机。In the present invention, the
本发明提出的用地源/空气源热泵途径加温沼气池的控制方法,具体步骤如下:The control method of heating the biogas digester with the ground source/air source heat pump approach proposed by the present invention, the specific steps are as follows:
(1)环境温度传感器11采集温度信号通过第一信号发生器16发出相应的数字信号并传输给单片机25,经过单片机25的数字转换记录在电脑26中,采用相应的程序分析温度数据,当程序发现环境平均温度连续十天低于20℃时,发出控制指令,执行器操作相应指令实现地源侧电磁阀1开启,源侧电磁阀2、第一电磁阀3和第二电磁阀4关闭,此时以地下土壤为热源的工作模式;当以地下土壤为热源的工作模式进行时,机组并非连续运行。地源热泵机组进水温度传感器14、地源热泵机组出水温度传感器13和沼气池温度传感器15采集温度信号分别通过第四信号发生器19、第三信号发生器18和第五信号发生器20发出相应的数字信号传输给单片机25,并转输给电脑26,如果电脑26程序发现地源热泵机组进、出水温差满足7.5℃,且沼气池的温度在35℃时发出指令,执行器实行操作动作,使得地源侧电磁阀1、空气源侧电磁阀2、第一电磁阀3和第二电磁阀4均关闭,从而实现加温系统停止加热;(1)
(2)环境温度传感器11采集温度信号通过第一信号发生器16发出相应的数字信号并传输给单片机25,经过单片机25的数字转换记录在电脑26中,相应的程序分析温度数据,当程序发现环境平均温度连续十天高于20℃时,发出控制指令,执行器操作相应指令实现空气源侧电磁阀2开启,地源侧电磁阀1、第一电磁阀3和第二电磁阀4均关闭,此时以室外空气为热源的工作模式;当以室外空气为热源的工作模式进行时,机组并非连续运行。地源热泵机组进水温度传感器14、地源热泵机组出水温度传感器13和沼气池温度传感器15采集温度信号分别通过第四信号发生器19、第三信号发生器18和第五信号发生器20发出相应的数字信号传输给单片机25,并转输给电脑26,如果电脑26程序发现地源热泵机进、出水温差满足7.5℃,且沼气池的温度在35℃时发出指令,执行器实行操作动作,使得地源侧电磁阀1、空气源侧电磁阀2、第一电磁阀3和第二电磁阀4均关闭,从而实现加温系统停止加热;(2)
(3)环境温度传感器11和土壤平均温度传感器12采集温度信号分别通过第一信号发生器16、第二信号发生器17发出相应的数字信号并传输给单片机25,经过单片机25的数字转换记录在电脑26中,相应的程序分析温度数据,当程序发现环境平均温度连续十天高于20℃,且土壤平均温度低于17℃时发出控制指令,空气源侧电磁阀2开启,地源侧电磁阀1、第一电磁阀3和第二电磁阀4关闭,工作2小时后电脑26程序发出指令,执行器发出动作,实现空气源侧电磁阀2、第一电磁阀3和第二电磁阀4开启,地源侧电磁阀1关闭,此时用室外空气热量补充地下热量。(3)
本发明的优点:(1)采用本发明的地源热泵/空气源热泵途径加温沼气池技术,可以采用现场组装即能便捷实现,结构简单,实用安全方便;(2)地源热泵/空气源热泵加温系统能自动运行,操作简单,很好的利用了土壤热量,能耗小;(3)无需燃料,没有污染,不受天气影响。Advantages of the present invention: (1) adopting the ground source heat pump/air source heat pump method heating biogas digester technology of the present invention can be conveniently realized by on-site assembly, simple in structure, practical, safe and convenient; (2) ground source heat pump/air source heat pump The source heat pump heating system can operate automatically, the operation is simple, the heat of the soil is well utilized, and the energy consumption is small; (3) No fuel is required, no pollution, and is not affected by the weather.
附图说明Description of drawings
图1为地源热泵/空气源热泵途径加温沼气池系统框图。Figure 1 is a block diagram of a biogas digester system heated by a ground source heat pump/air source heat pump.
图2为图1为地源热泵/空气源热泵途径加温沼气池系统的控制系统框图。Fig. 2 is a block diagram of the control system of the biogas digester system heated by the ground source heat pump/air source heat pump approach shown in Fig. 1 .
图中标号:1为地源侧电磁阀;2为空气源侧电磁阀;3为第一电磁阀;4为第二电磁阀;5为第一蒸发器;6为压缩机;7为冷凝器;8为第二蒸发器;9为风冷设备;10为地下环路;11为环境温度传感器;12为土壤平均温度传感器;13为地源热泵机组出水温度传感器;14为地源热泵机组进水温度传感器;15为沼气池温度传感器;16-20分别为第一信号发生器、第二信号发生器、第三信号发生器、第四信号发生器和第五信号发生器;21-24分别为第一执行器、第二执行器、第三执行器和第四执行器;25为单片机(数据采集板);26为电脑。Numbers in the figure: 1 is the solenoid valve on the ground source side; 2 is the solenoid valve on the air source side; 3 is the first solenoid valve; 4 is the second solenoid valve; 5 is the first evaporator; 6 is the compressor; 7 is the condenser ; 8 is the second evaporator; 9 is the air cooling equipment; 10 is the underground loop; 11 is the ambient temperature sensor; 12 is the soil average temperature sensor; Water temperature sensor; 15 is the digester temperature sensor; 16-20 are respectively the first signal generator, the second signal generator, the third signal generator, the fourth signal generator and the fifth signal generator; 21-24 are respectively 25 is a single-chip microcomputer (data acquisition board); 26 is a computer.
具体实施方式Detailed ways
下面通过实施例结合附图进一步描述本发明。Further describe the present invention below by embodiment in conjunction with accompanying drawing.
实施例1:如图1-图2所示,本系统由地下环路10、风冷设备9、地源/空气源热泵公用机组以及控制系统组成,控制系统中的控制参数采集部分包括环境温度传感器11、土壤平均温度传感器12、地源热泵机组出水温度传感器13、地源热泵机组进水温度传感器14和沼气池温度传感器15,均为DS18B20温度传感器采集温度信号。控制系统中沼气池温度控制部分由信号发生器、执行器、单片机25和电脑26组成,单片机25和电脑26之间通过R232接口信号线连接,其余部分均由信号线直接相连,实现自动控制。地下环路10是地埋管和一些阀门,风冷设备9为一个风机,这两者在加热模式中充当机组四大件(冷凝器7、压缩机6、第一蒸发器5和第二蒸发器8)中蒸发器;机组公用部分由压缩机6和冷凝器7组成,是两种不同机组加温模式的公用部分。第一蒸发器5、压缩机6、冷凝器7和第二蒸发器8依顺序由铜管连接起来,形成闭式通道;制冷剂在其中流动,以逆卡诺原理循环实现为沼气池加温。控制系统主要通过控制电磁阀的开启与关闭,来控制整个系统的开启与关闭、运行模式的切换等。第一蒸发器5的输出端连接地下环路10,输入端连接地源侧电磁阀1,第一蒸发器5通过空气源侧电磁阀2连接风冷设备9形成闭式通道;地下环路10输出端与地源侧电磁阀1连接的管路上接有第一电磁阀3,第一电磁阀3另一端连接冷凝器7输入端,地下环路10的输入端通过第二电磁阀4连接冷凝器7的输出端。Embodiment 1: As shown in Figures 1-2, the system consists of an
空气源热泵系统每天开启4个小时,其中2个小时用来给沼气池加温,另外2个小时用来把空气热量传送到地下,以补充寒冷季节从地下抽取的热量。The air source heat pump system is turned on for 4 hours a day, of which 2 hours are used to heat the digester, and the other 2 hours are used to transfer air heat to the ground to supplement the heat extracted from the ground in cold seasons.
控制系统包括:控制参数采集系统、沼气池温度控制系统和加温模式切换控制系统。The control system includes: a control parameter acquisition system, a digester temperature control system and a heating mode switching control system.
1、控制参数采集系统由沼气池温度、沼气池热盘管进出水温差和环境平均温度控制。采集仪器为温度传感器和单片机,境温度传感器11、土壤平均温度传感器12、地源热泵机组出水温度传感器13、地源热泵机组进水温度传感器14和沼气池温度传感器15均通过信号线与单片机25连接,将数字信号传送到单片机25,进而电脑26控制平台相应的数据采集和分析平台接收到控制信号后执行设定的控制模式而实现控制功能。1. The control parameter acquisition system is controlled by the temperature of the biogas digester, the temperature difference between the inlet and outlet water of the heat coil of the digester and the average temperature of the environment. The acquisition instrument is a temperature sensor and a single-chip microcomputer. The
2、沼气池温度控制系统工作模式为:控制参数采集系统采集沼气池的温度和热盘管进、出水温差后,如果进、出水温差满足7.5℃并且沼气池的温度在35℃时,加温系统停止加热,反之,加温系统启动。2. The working mode of the biogas digester temperature control system is: after the control parameter acquisition system collects the temperature of the biogas digester and the temperature difference between the inlet and outlet water of the heating coil, if the temperature difference between the inlet and outlet water meets 7.5°C and the temperature of the biogas digester is at 35°C, the heating The system stops heating, otherwise, the heating system starts.
3、控制参数采集系统采集室外平均温度、地下土壤平均温度等来变换加温模式。加温模式有以下3种:3. The control parameter collection system collects the average outdoor temperature and the average temperature of the underground soil to change the heating mode. There are 3 heating modes:
1)当环境平均温度连续十天低于20℃时,地源侧电磁阀1开启,空气源侧电磁阀2、第一电磁阀3和第二电磁阀4关闭,此时以地下土壤为热源的工作模式;1) When the average ambient temperature is lower than 20°C for ten consecutive days, the
2)当环境平均温度连续十天高于20℃时空气源侧电磁阀2开启,地源侧电磁阀1、第一电磁阀3和第二电磁阀4关闭,此时以室外空气为热源的工作模式;2) When the average ambient temperature is higher than 20°C for ten consecutive days, the
3)当环境平均温度连续十天高于20℃并且地下土壤平均温度低于17℃时,空气源侧电磁阀2开启,地源侧电磁阀1、第一电磁阀3和第二电磁阀4关闭,工作2小时后切换为开启空气源侧电磁阀2、第一电磁阀3和第二电磁阀4,关闭地源侧电磁阀1,此时用室外空气热量补充地下热量。3) When the average ambient temperature is higher than 20°C for ten consecutive days and the average underground soil temperature is lower than 17°C, the
本发明中,沼气池在加温系统的作用下温度能保持在(35±2)℃左右,在中温发酵的范围,产气率可以保持在0.6m3/(m3·d)左右。有时发酵温度可以到达35℃,产气率达到1.1m3/(m3·d)。In the present invention, the temperature of the biogas digester can be kept at about (35±2)°C under the action of the heating system, and the gas production rate can be kept at about 0.6m 3 /(m 3 ·d) in the range of mesophilic fermentation. Sometimes the fermentation temperature can reach 35°C, and the gas production rate can reach 1.1m 3 /(m 3 ·d).
本发明中,地源热泵机组制热效率(COP)保持在3.6左右,系统COP为2.7左右,系统的一次能耗较小,一次能源利用系数可达到0.84,与电热膜加温系统相比节能率为63%。In the present invention, the heating efficiency (COP) of the ground source heat pump unit is maintained at about 3.6, and the system COP is about 2.7. The primary energy consumption of the system is small, and the primary energy utilization coefficient can reach 0.84. Compared with the electric heating film heating system, the energy saving rate was 63%.
将上述系统用于拥有300头存栏猪,日产气量为36m3,供30家用户实用的小型集中供气工程,该沼气池有效容积为69.3m3。沼气池内部尺寸为3.8m×3.8m×4.8m(长×宽×高),在池底和池壁加7cm厚的闭泡聚苯泡沫板的保温隔热材料,减弱了沼气池与大地、空气的热传导。沼气池顶部覆盖塑料薄膜保温,覆盖面大于池面以利于保温。在沼气池内壁沿墙壁铺设加温盘管用于加热。加温盘管采用φ25*2.8的PERT管材,盘管总长200m,盘管间距200mm。为了加快料液热传递,改善加温效果,在沼气池安装了搅拌装置。在沼气池一侧壁中间距池底高0.8m处安装一台搅拌机进行搅拌。搅拌机的参数是:额定功率2.5kw,额定工作频率是50Hz,转速740r/min。地源热泵机组为10.2kw/380V。The above system is used in a small-scale centralized gas supply project with 300 pigs in stock and a daily gas output of 36m 3 for 30 users. The effective volume of the biogas digester is 69.3m 3 . The internal size of the biogas digester is 3.8m×3.8m×4.8m (length×width×height), and the thermal insulation material of the closed-cell polystyrene foam board with a thickness of 7cm is added to the bottom and wall of the pond to weaken the connection between the biogas digester and the earth, Heat conduction in air. The top of the biogas digester is covered with plastic film for heat preservation, and the coverage is larger than the pool surface to facilitate heat preservation. Heating coils are laid along the inner wall of the digester for heating. The heating coil adopts φ25*2.8 PERT pipe, the total length of the coil is 200m, and the distance between the coils is 200mm. In order to speed up the heat transfer of the feed liquid and improve the heating effect, a stirring device is installed in the biogas digester. Install a mixer in the middle of the side wall of the biogas digester at a height of 0.8m from the bottom of the digester for stirring. The parameters of the mixer are: rated power 2.5kw, rated operating frequency 50Hz, speed 740r/min. The ground source heat pump unit is 10.2kw/380V.
其中地源热泵系统平均每天工作1.5h,间歇运行,可以缓解地下土壤温度场的热失衡。Among them, the ground source heat pump system works for an average of 1.5 hours a day, intermittent operation, which can alleviate the thermal imbalance of the underground soil temperature field.
沼气池温度保持在(32±2)℃左右,产气率可以保持在0.6m3/(m3·d)左右,是国家标准规定值0.2~0.4m3/(m3·d)的1.5~3倍。The temperature of the biogas digester is kept at about (32±2)°C, and the gas production rate can be kept at about 0.6m 3 /(m 3 ·d), which is 1.5 times the national standard value of 0.2~0.4m 3 /(m 3 ·d). ~3 times.
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Application publication date: 20110216 |