CN101967620B - Long pipe surface thermal spraying device - Google Patents
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Abstract
The invention relates to a long pipe surface thermal spraying device applied to a pipe outside surface thermal spraying protective layer. A track is horizontally fixed on a bracket, a walking trolley is arranged on the track and a thermal spraying system is fixed on the walking trolley. Four to six cylinder-type lifting mechanisms are fixed on a supporting seat at one side of the track; one end of a supporting seat of the cylinder-type lifting mechanism is fixed with a clamping rotation mechanism. Each group of control mechanisms consists of two travel switches, an electric relay and a solenoid valve, and the control mechanisms are fixed on the track. The invention has the advantages of realizing of continuously automatic and efficient thermal spraying on the outside surface of a longer pipe and completely continuous and efficient spraying process, solving the problem of a spraying leakage point caused by the blocking of a bearing support point by using the cylinder-type lifting mechanism and ensuring that the spraying process is complete, continuous and highly-efficient.
Description
Technical field
The present invention relates to outer surface of pipe fittings spraying protective layer technical field, the hot spray apparatus on particularly a kind of pipe fitting surface is particularly useful for the outer surface heat spray process than long pipe fittings.
Background technology
Corrosion and wearing and tearing are to cause the injured two kinds of principal modes of hardware, and according to some industrially developed country's statistics, annual steel account for 10% of steel ultimate production because of the loss of corroding and wearing and tearing cause, and the loss amount of money accounts for 2～4% of total value of production in national economy.Hot-spraying techniques can significantly improve the corrosion resistance nature and the wear resistance of hardware, obtains surfacecti proteon effect preferably, and good economic benefits and using value are arranged.In recent years, hot-spraying techniques has obtained widespread use in fields such as aerospace, petrochemical complex, iron and steel, electric power.
Hot-spraying techniques is to utilize certain thermal source; Like electric arc, plasma arc, combustion flame etc. Powdered or thread metal or non-metallic material are heated to fusion or semi-melting state; Power by flame stream itself is ejected into through pretreated substrate material surface with the high-speed gas atomization that adds and with certain speed then; Combine with body material, form a kind of technology of surface coverage coating with functions such as wear-resisting, anti-corrosion, heat-resisting and resistance to high temperature oxidation.
Hot-spraying techniques is mainly used in the surface treatment of important spare part on the main equipment, like gear, high-speed fan blade, truck drive shaft etc., improves the wear-resistant and corrosion resistance of piece surface.Yet, use lessly than long pipe fittings for oil pipe, sleeve pipe etc., when main because pipe fitting was longer, stability of motion can variation, was easy to generate to beat and swing, made the coat-thickness on the same cross section inhomogeneous, had a strong impact on the surperficial thermospray quality of pipe fitting.In addition, for by the surface at spraying pipe fitting point of suppon place,, cause decrease in yield because stopping of upholder makes this surface, place be difficult for being sprayed, thereby can produce spraying leak source or coating non-uniform phenomenon.Therefore, at present for the surface heat spray process of this long pipe fittings, most employing craft or semi-hand operation can only be carried out small serial production, and production efficiency is low; And the operational requirement to the workman is high, and difficulty of processing is big, and coating quality is difficult to guarantee.More than these all greatly reduce application prospect and the market competitiveness of hot-spraying techniques on long pipe fittings, influenced the development and the popularization of hot-spraying techniques.
Chinese patent publication number: CN2673516Y provides " a kind of double cast tube spray zinc machine ", passes through fixedly spray body of guide rail on the horizontal beam of bridge shape support, and spray body comprises spray zinc dolly and spray gun along the horizontal beam move left and right; Left and right clamping and rotating system is separately fixed on the ground of the left and right sides, bridge shape support below; Left side clamping and rotating system, gripping unit top by socket and rotating driving device are formed; Right clamping and rotating system is top by bellmouth, gripping unit and rotating driving device are formed, and two top bottoms respectively have a hydro-cylinder to link to each other with top; Track is vertically fixed on the ground under the bridge shape support; Left and right lifting mechanism is fixed on the ground of bridge shape support lower railway both sides, and left and right lifting mechanism structure is identical, all comprises carriage, connecting rod and hydro-cylinder; The electro-hydraulic control controlling box is fixed on the bridge shape support.
Summary of the invention
The objective of the invention is: a kind of long pipe fittings surface heat spray equipment is provided; Adopt a plurality of cylinder type lifting mechanisms to support the pipe fitting that is sprayed respectively; Guarantee even, the no leak source of thermospray pipe fitting top coat, spraying process steadily, continuously, efficiently improves the surperficial thermospray quality of long pipe fittings.
The technical scheme that the present invention adopts is: long pipe fittings surface heat spray equipment; Mainly form by clamping rotating mechanism, cylinder type lifting mechanism, track, walking dolly, thermal spray system and member; Track cross level is fixed on the support, and walking dolly is arranged in orbit; Be fixed with thermal spray system on the walking dolly.Walking dolly is walked along track cross level, and can drive thermal spray system along track travel.Thermal spray system is mainly by spray gun, gunjet rack, pulse igniter, thermospray silk, parcel frame, automatic wire feeding mechanism with lead chain and form, and spray gun is fixed on the gunjet rack, and gunjet rack is through being bolted on the walking dolly; The spray gun front end has pulse igniter, adopts the electronic impulse mode to light spray gun, safe ready; The spray gun rear end is fixed with wire drive feeder, and the thermospray silk is wrapped on the parcel frame, and an end of thermospray silk passes automatic wire feeding mechanism and spray gun; Expose from nozzle; Exposed length is led chain and is linked to each other with the parcel frame according to speed, technology and the wire feed rate decision of spraying, makes parcel frame stability of rotation, at the uniform velocity.Thermal spray system is the thermal spraying apparatus of buying, is not described in detail.
Side at track is fixed with bearing, on bearing, is fixed with cylinder type lifting mechanism, and the quantity of cylinder type lifting mechanism is between 4～6, and cylinder type lifting mechanism and parallel track are arranged and uniform distribution.On cylinder type lifting mechanism, put into by the spraying pipe fitting, the pipe fitting that is sprayed can rotate on cylinder type lifting mechanism.
Bearing one end at cylinder type lifting mechanism is fixed with the clamping rotating mechanism, an end of the pipe fitting that the clamping of clamping rotating mechanism ability is sprayed, and drive the pipe fitting rotation.
Every group of member is made up of two travel switches, a rly. and a SV, and the quantity of member is identical with cylinder type lifting mechanism quantity; Two travel switches, a rly. and a SV are fixing in orbit; Connect by lead between rly. and the SV; Be connected by the tracheae line between the air inlet-outlet pipe of SV and cylinder.When first travel switch is touched in the walk position of any cylinder type lifting mechanism of walking dolly, this cylinder type lifting mechanism of member control reduces and also breaks away from by the spraying pipe fitting; Accomplish the spraying of support section when thermal spray system after, walking dolly walks on and touches second travel switch, and this cylinder type lifting mechanism of member control rises and quilt spraying pipe fitting is supported once more.Solved the spraying leak source that is stopped and cause by spraying pipe fitting point of suppon or needed the manual work problem that fills spray, make spraying process continuously, efficient.
Described clamping rotating mechanism mainly is made up of motor, electric machine support, belt wheel, vee-belt and cardan (hookes)universal joint chuck; Electric machine support fixes on the ground; Anti-sliding stop; Be connected with vee-belt through belt wheel between motor and the cardan (hookes)universal joint chuck, give the cardan (hookes)universal joint chuck the transmission of power of motor output.The cardan (hookes)universal joint chuck mainly is made up of main shaft, rolling bearing pedestal, transmission shaft adapter sleeve, universal coupling with spider, chuck web plate and thread jaw chuck.Rolling bearing is arranged on the spindle outer wall, and rolling bearing is in rolling bearing pedestal.Clutch end at main shaft has the transmission shaft adapter sleeve; Pass through bolt between main shaft and the transmission shaft adapter sleeve; The end of transmission shaft adapter sleeve is fixed with universal coupling with spider; Be connected with the chuck web plate in the end of universal coupling with spider, the chuck web plate connects thread jaw chuck through bolt.Thread jaw chuck can self-centering, can clip by the thermospray workpiece end.
Universal coupling with spider connects joint by joint spider, cross and pivot pin is formed.The other end at tubular transmission shaft adapter sleeve has groove, in the groove of transmission shaft adapter sleeve end, inserts the parallel protruding block of joint spider one end.On the end of transmission shaft adapter sleeve and joint spider protruding block, vertical joint spider protruding block planar hole is arranged, pivot pin is arranged in the hole.In the middle of the joint spider is right cylinder, and it is the orthogonal protruding block that xsect is arranged respectively at cylindrical two ends, and two protruding blocks are vertical each other, and on two protruding blocks, the hole of a vertical protrusion piece arranged respectively.The parallel protruding block of the joint spider the other end inserts cross and connects in the groove that saves the end.There is vertical joint spider protruding block planar hole the parallel protruding block of the joint spider the other end is connected joint with cross end, and pivot pin is arranged in the hole.The parallel protruding block that cross connects the joint the other end inserts in the groove of chuck web plate end bosses axle.The parallel protruding block that cross connects the joint the other end has vertical cross to be connected joint protruding block planar hole with chuck web plate end bosses axle, and pivot pin is arranged in the hole.
Transmission shaft adapter sleeve, joint spider, cross connect joint and the chuck web plate is equipped with positioning through hole; Connect through the pivot pin assembling; Be implemented in freely rotating on a certain direction, have automatic regulatory function, can avoid on same straight line, not influencing the thermospray quality because of the main shaft of cardan (hookes)universal joint chuck and the hub of pipe fitting; Make the pipe fitting running steadily, efficiently, guarantee that the thickness of hot spray coating is even on the same cross-sectional.
Described cylinder type lifting mechanism mainly comprises cylinder, stop nut, air cylinder fixed plate, guide rod, steady bearing, chock retaining plate and the support of bearing; Be fixed with cylinder at the air cylinder fixed plate lower plane, the piston rod of cylinder passes air cylinder fixed plate; The end of cylinder piston rod is fixed on the chock retaining plate; The chock retaining plate is parallel with air cylinder fixed plate; On the chock retaining plate, be fixed with cylinder guide, the other end of guide rod passes orienting sleeve, and orienting sleeve is fixed in the pilot hole of air cylinder fixed plate; Plane symmetry is fixed with the support of bearing on the chock retaining plate, on the support of bearing, has steady bearing, steady bearing to be symmetrically distributed in cylinder rod medullary ray both sides.Lower end at guide rod is fixed with stop nut.The cylinder lower end is fixed on the pedestal of ground, causes slippage owing to shaking when preventing cylinder operation,
The principle of work of cylinder type lifting mechanism: consult Fig. 4.Two travel switches lay respectively on the track of steady bearing 2.7 both sides, and when the walking dolly that spray gun is housed walks to the first travel switch place, first travel switch is triggered, and the solenoid control cylinder descends.The up and-down movement of cylinder 2.1 passes to steady bearing 2.7, and steady bearing 2.7 is descended thereupon.A plurality of lifting devices cooperate, thereby guarantee that cylinder 2.1 makes steady bearing 2.7 declines, guarantees that the spraying at these steady bearing 2.7 places is unaffected when dolly during near steady bearing 2.7; When walking dolly leaves this steady bearing 2.7, walking dolly walks to the second travel switch place, and second travel switch is triggered, and cylinder 2.1 promotes steady bearings 2.7 and rises, and guarantees that pipe fitting is horizontal support.
The principle of work of long pipe fittings surface heat spray equipment: consult Fig. 2.Pipe fitting is lain on the cylinder type lifting mechanism 2, and clamping rotating mechanism 1 clips an end of pipe fitting then, and drives pipe fitting and at the uniform velocity rotate, and the spray gun of thermal spray system 5 is aimed at the pipe fitting top; Angle and distance between adjustment nozzle and the pipe fitting subsequently, are lighted spray gun by pulse igniter, the thermospray silk at nozzle place by fusing rapidly and with certain projection velocity be ejected into the pipe fitting surface, adhere to, levelling, film-forming; Form firm hot spray coating, parcel frame and automatic wire feeding mechanism are constantly at the uniform velocity delivered to gun nozzle with the thermospray silk simultaneously, and walking dolly 4 drives spray gun and on track 3, at the uniform velocity advances; When walking dolly 4 walks to the fixed first travel switch place on the track 3, the SV adhesive in the member 6, cylinder descends; Thermal spray process is uninterrupted continuously, crosses steady bearing 2.7 when spray gun, arrives the second travel switch place; SV in the member 6 breaks off, and cylinder rises, and the like; Spray gun can be crossed cylinder type lifting mechanism 2 steady bearing 2.7 separately smoothly, does not need Halfway Stopping, and whole thermal spray process is efficient, continuous; Treat that the spraying of whole pipe fitting finishes, and coating through naturally cooling fully after, finished product is removed production line.
In hot-spraying techniques, the gait of march of walking dolly and the speed of rotation of pipe fitting are directly connected to the thickness and the quality of coating.In the spraying process, if pipe fitting rotates, dolly is motionless, and spraying can only be carried out on a certain circumferential surface of pipe fitting, and coating thickness can constantly thicken along with the prolongation of time, finally can cause coating shedding; If steel pipe does not change, walking dolly at the uniform velocity advances, and spraying just can only be carried out along some axial surfaces of steel pipe, can not the pipe fitting circumference be covered; So, have only when the speed of rotation of the gait of march of walking dolly and pipe fitting satisfies certain matching relationship, could be abound with at the up one-tenth circumference of outer surface of pipe fittings, the uniform hot spray coating of thickness.
The walking dolly gait of march is calculated by formula (1):
V-walking dolly gait of march wherein; n
1-vehicle motor rotating speed; R-gear moderate radius of circle; f
1-dolly frequency converter frequency; The reduction ratio of P-dolly step-down gear; f
2-electric machine frequency 50Hz.This shows that carriage walking speed is controlled by the dolly frequency converter frequency.
The workpiece velocity of rotation is calculated by formula (2):
M-Workpiece Rotating speed wherein; n
2-clamping rotating mechanism motor speed; f
3-rotary frequency convertors frequency; f
2-electric machine frequency 50Hz.This shows that Workpiece Rotating speed is controlled by rotary frequency convertors.
Because the relation of walking dolly gait of march and pipe fitting rotating speed satisfies following formula:
Wherein, The angle of α-nozzle spraying swath, the L-nozzle is to the workpiece surface distance.
Therefore, at first to confirm that nozzle is to the distance of workpiece and the angle of nozzle spraying swath according to the requirement (like thickness, fraction of coverage etc.) of pipe fitting coating; Draw the gait of march of walking dolly and the rotating speed of pipe fitting by formula (1) and formula (2) then.
Beneficial effect of the present invention:
(1) realized the robotization continuous high-efficient thermospray than the long pipe fittings outside surface such as oil pipe, sleeve pipe; Cylinder type lifting mechanism has solved the spraying leak source that causes because of stopping of bearings point or has needed the manual work problem that fills spray, make the spraying process fully automated, continuously, efficient.
(2) the pipe fitting clamping is firm, rotation is steady, nothing is beated; The cardan (hookes)universal joint chuck has automatic regulatory function; Can avoid on same straight line, not influencing the thermospray quality, guarantee that the thickness of hot spray coating is even on the same cross-sectional because of the main shaft of cardan (hookes)universal joint chuck and the hub of pipe fitting.
(3) realized the batch Construction of Thermal Spraying than long pipe fittings such as oil pipe, sleeve pipe, whole thermal spray process need not manual intervention, realizes fully automated, and production efficiency is high, and yield rate is high, can be mass-produced, and significantly improves the market competitiveness of pipe bar class thermospray workpiece.
Description of drawings
Fig. 1 is the structure vertical view of long pipe fittings surface heat spray equipment.
Fig. 2 is the structural front view of long pipe fittings surface heat spray equipment.
Fig. 3 is the cardan (hookes)universal joint chuck structure synoptic diagram of clamping rotating mechanism 1.
Fig. 4 is the structural representation of cylinder type lifting mechanism 2.
Among Fig. 1,1. clamping rotating mechanism, 2. cylinder type lifting mechanism, 3. track, 4. walking dolly, 5. thermal spray system, 6. member.
Embodiment
Embodiment 1: with 27/8, and " oil pipe spraying aluminium is example, and long pipe fittings surface heat spray equipment of the present invention is done further explain.Consult Fig. 1 and Fig. 2.
Long pipe fittings surface heat spray equipment mainly is made up of clamping rotating mechanism 1, cylinder type lifting mechanism 2, track 3, walking dolly 4, thermal spray system 5 and member 6, and track 3 is horizontally fixed on the support, and a walking dolly 4 is arranged on track 3; Be fixed with thermal spray system 5 on the walking dolly 4.
Side at track 3 is fixed with bearing, on bearing, is fixed with cylinder type lifting mechanism 2, and the quantity of cylinder type lifting mechanism 2 is four, and cylinder type lifting mechanism 2 is arranged in parallel and uniform distribution with track 3.Bearing one end at cylinder type lifting mechanism 2 is fixed with a clamping rotating mechanism 1.
Every group of member 6 is made up of two travel switches (model 2C-Q225), a rly. (model JQX-13F-LY2C) and a SV (model DN10-0927100), and the quantity of member 6 is identical with cylinder type lifting mechanism 2 quantity; Two travel switches, a rly. and a SV are fixed on the track 3; There is lead to connect between rly. and the SV; There is the tracheae line to be connected between the air inlet-outlet pipe 2.2 of SV and cylinder 2.1.
Clamping rotating mechanism 1 mainly is made up of motor, electric machine support, belt wheel, vee-belt and cardan (hookes)universal joint chuck; Threephase asynchronous machine; Model is Y100L; Fixed by electric machine support and ground, anti-sliding stop is connected with vee-belt through belt wheel between motor and the cardan (hookes)universal joint chuck.
Consult Fig. 3.The cardan (hookes)universal joint chuck, main main shaft 1.1, rolling bearing pedestal 1.2, transmission shaft adapter sleeve 1.4, universal coupling with spider, chuck web plate 1.8 and thread jaw chuck 1.9 are formed.On main shaft 1.1 outer walls rolling bearing is arranged, rolling bearing is in rolling bearing pedestal 1.2.Clutch end at main shaft 1.1 has transmission shaft adapter sleeve 1.4, and is fixing through bolt 1.3 between main shaft 1.1 and the transmission shaft adapter sleeve 1.4.The end of transmission shaft adapter sleeve 1.4 is fixed with universal coupling with spider, is connected with a chuck web plate 1.8 in the end of universal coupling with spider, and chuck web plate 1.8 connects thread jaw chuck 1.9 through bolt.Universal coupling with spider is the currently available products of buying.Universal coupling with spider connects joint 1.7 by joint spider 1.6, cross and pivot pin 1.5 is formed.The groove that 15 mm wides are arranged at the other end of tubular transmission shaft adapter sleeve 1.4.In the groove of transmission shaft adapter sleeve 1.4 ends, insert the parallel protruding block of 14.5 mm wides of joint spider 1.6 1 ends.On the end of transmission shaft adapter sleeve 1.4 and joint spider 1.6 protruding blocks, vertical joint spider 1.6 protruding block planar holes are arranged, it is 16 millimeters pivot pin 1.5 that a diameter is arranged in the hole.In the middle of the joint spider 1.6 is right cylinder, and having at cylindrical two ends xsect is arranged respectively is the orthogonal protruding block, and two 14.5 millimeters of protruding block thickness are also vertical each other, and the hole of a vertical protrusion piece is arranged respectively on two protruding blocks.The parallel protruding block of joint spider 1.6 the other ends inserts cross and connects in the groove that saves 1.7 ends.The parallel protruding block of joint spider 1.6 the other ends is connected joint 1.7 end with cross have vertical joint spider 1.6 protruding block planar holes, and it is 16 millimeters pivot pin 1.5 that a diameter is arranged in the hole.The parallel protruding block that cross connects joint 1.7 the other ends inserts in the groove of chuck web plate 1.8 end bosses axles.The parallel protruding block that cross connects joint 1.7 the other ends has vertical cross to be connected joint 1.7 protruding block planar holes with chuck web plate 1.8 end bosses axles, and it is 16 millimeters pivot pins 1.5 that a diameter is arranged in the hole.
Consult Fig. 4.Cylinder type lifting mechanism 2 comprises cylinder 2.1, stop nut 2.3, air cylinder fixed plate 2.4, orienting sleeve 2.5, guide rod 2.6, steady bearing 2.7, chock retaining plate 2.8, the support of bearing 2.9, cylinder rod set nut 2.10.What cylinder 2.1 adopted is the d.a. single piston rod cylinder, cylinder stroke 100mm, cylinder diameter 63mm.Lower plane is fixed with a cylinder 2.1 in the middle of rectangular air cylinder fixed plate 2.4, and the piston rod of cylinder 2.1 passes the fixed orifices of air cylinder fixed plate 2.4, is fixed on cylinder 2.1 on the lower plane of air cylinder fixed plate 2.4 through screw.The open hole of rectangle chock retaining plate 2.8 is passed in the end of cylinder 2.1 piston rods, in the end of piston rod cylinder rod set nut 2.10 is arranged, and is fixed on piston rod on the chock retaining plate 2.8 through cylinder rod set nut 2.10.Chock retaining plate 2.8 is parallel to each other with air cylinder fixed plate 2.4.Be fixed with two cylinder guides 2.6 on the chock retaining plate 2.8, the other end of guide rod 2.6 is passed down through orienting sleeve 2.5, and orienting sleeve 2.5 is fixed in the pilot hole of air cylinder fixed plate 2.4.Be fixed with two stop nuts 2.3 respectively in the lower end of two guide rods 2.6.Guide rod 2.6 and orienting sleeve 2.5 are symmetrically distributed in the both sides of cylinder 2.1 medullary rays.Steady bearing 2.7 is arranged on the support of bearing 2.9, promptly on chock retaining plate 2.8 plane symmetry to be fixed with four supports of bearing, 2.9 per two supports of bearing 2.9 be one group, two supports of bearing 2.9 are relative, and pickup groove is arranged in the middle of two supports of bearing 2.9.Steady bearing 2.7 adopts single-row radial ball bearing, at steady bearing 2.7 centre hole internal fixing axle is arranged, and the two ends of axle are separately fixed in two supports of bearing, the 2.9 intermediary pickup grooves.Two steady bearings 2.7 are symmetrically distributed in cylinder rod medullary ray both sides.Two steady bearing 2.7 tops can hold up pipe fitting, and pipe fitting can rotate.Cylinder 2.1 two ends have an air inlet-outlet pipe 2 are arranged respectively, for cylinder 2.1 impellent are provided through air inlet-outlet pipe 2, and switching control pilot guarantees that cylinder normally moves.Cylinder 2.1 lower ends are fixed on the pedestal of ground.
Set-up procedure: the pipe fitting horizontal positioned to the steady bearing of cylinder type lifting mechanism, is fixedly clamped with the end of candan universal joint chuck with pipe fitting; The thermospray silk is passed automatic wire feeding mechanism and spray gun to the nozzle place; Spray gun is positioned over the pipe fitting top; Angle and distance between adjustment nozzle and the pipe fitting, general aluminium-plated is 8.3kg/h, nozzle is 123mm to the vertical range on pipe fitting surface; The nozzle angle is 60 °, and the spraying swath scope that is sprayed on steel tube surface is diameter 142mm; The position of adjustment track upper stroke switch; Preparation work is ready.
Computation process: according to formula (1)～(3) counting of carriers speed of travel and pipe fitting speed of rotation; Calculation result is V=5～25mm/s for carriage walking speed, workpiece rotational frequency m=60～300 rev/min, and the repetition fraction of coverage of coating is 50%.
Long pipe fittings surface heat spray equipment course of normal operation: open the clamping rotating mechanism, open automatic wire feeding mechanism, light spray gun; The thermospray silk is melted rapidly and is ejected into the pipe fitting surface with certain projection velocity, forms firm coating, and the spray gun of walking dolly drive simultaneously at the uniform velocity advances in orbit; Set carriage walking speed and pipe fitting speed of rotation by calculation result; And, treat that whole pipe fitting spraying finishes, behind naturally cooling according to coat-thickness and quality fine setting; Finished product is removed production line, repeats next root steel pipe of this process processing.
Claims (1)
1. long pipe fittings surface heat spray equipment; Mainly form by clamping rotating mechanism (1), cylinder type lifting mechanism (2), track (3), walking dolly (4), thermal spray system (5) and member (6); Track (3) is horizontally fixed on the support, and walking dolly (4) is arranged on track (3); Be fixed with thermal spray system (5) on the walking dolly (4); It is characterized in that: the side at track (3) is fixed with bearing, on bearing, is fixed with cylinder type lifting mechanism (2), and the quantity of cylinder type lifting mechanism (2) is between 4～6, and cylinder type lifting mechanism (2) is arranged in parallel and uniform distribution with track (3); Bearing one end at cylinder type lifting mechanism (2) is fixed with clamping rotating mechanism (1), and every group of member (6) is made up of two travel switches, a rly. and a SV, and the quantity of member (6) is identical with cylinder type lifting mechanism (2) quantity; Two travel switches, a rly. and a SV are fixed on the track (3); Connect by lead between rly. and the SV; Be connected by the tracheae line between the air inlet-outlet pipe (2.2) of SV and cylinder (2.1);
Described clamping rotating mechanism (1) mainly is made up of motor, electric machine support, belt wheel, vee-belt and cardan (hookes)universal joint chuck; Electric machine support and ground are fixed; Be connected with vee-belt through belt wheel between motor and the cardan (hookes)universal joint chuck, the cardan (hookes)universal joint chuck mainly is made up of main shaft (1.1), rolling bearing pedestal (1.2), transmission shaft adapter sleeve (1.4), universal coupling with spider, chuck web plate (1.8) and thread jaw chuck (1.9); On main shaft (1.1) outer wall rolling bearing is arranged; Rolling bearing is in rolling bearing pedestal (1.2); Clutch end at main shaft (1.1) has transmission shaft adapter sleeve (1.4), and fixing through bolt (1.3) between main shaft (1.1) and the transmission shaft adapter sleeve (1.4), the end of transmission shaft adapter sleeve (1.4) is fixed with universal coupling with spider; Be connected with chuck web plate (1.8) in the end of universal coupling with spider, chuck web plate (1.8) connects thread jaw chuck (1.9) through bolt; Universal coupling with spider connects joint (1.7) by joint spider (1.6), cross and pivot pin (1.5) is formed; The other end at tubular transmission shaft adapter sleeve (1.4) has groove, in the groove of transmission shaft adapter sleeve (1.4) end, inserts the parallel protruding block of joint spider (1.6) one ends; On the end of transmission shaft adapter sleeve (1.4) and joint spider (1.6) protruding block, vertical joint spider (1.6) protruding block planar hole is arranged, pivot pin (1.5) is arranged in the hole; In the middle of the joint spider (1.6) is right cylinder, and it is the orthogonal protruding block that xsect is arranged respectively at cylindrical two ends, and two protruding blocks are vertical each other, and on two protruding blocks, the hole of a vertical protrusion piece arranged respectively; The parallel protruding block of joint spider (1.6) the other end inserts cross and connects in the groove that saves (1.7) end; There is vertical joint spider (1.6) protruding block planar hole the parallel protruding block of joint spider (1.6) the other end is connected joint (1.7) with cross end, and pivot pin (1.5) is arranged in the hole; The parallel protruding block that cross connects joint (1.7) the other end inserts in the groove of chuck web plate (1.8) end bosses axle; The parallel protruding block that cross connects joint (1.7) the other end has vertical cross to be connected joint (1.7) protruding block planar hole with chuck web plate (1.8) end bosses axle, and pivot pin (1.5) is arranged in the hole;
Cylinder type lifting mechanism (2) mainly comprises cylinder (2.1), stop nut (2.3), air cylinder fixed plate (2.4), guide rod (2.6), steady bearing (2.7), chock retaining plate (2.8) and the support of bearing (2.9); Be fixed with cylinder (2.1) at air cylinder fixed plate (2.4) lower plane, the piston rod of cylinder (2.1) passes air cylinder fixed plate (2.4); The end of cylinder (2.1) piston rod is fixed on the chock retaining plate (2.8); Chock retaining plate (2.8) is parallel with air cylinder fixed plate (2.4); On chock retaining plate (2.8), be fixed with cylinder guide (2.6), the other end of guide rod (2.6) passes orienting sleeve (2.5), and orienting sleeve (2.5) is fixed in the pilot hole of air cylinder fixed plate (2.4); Last plane symmetry at chock retaining plate (2.8) is fixed with the support of bearing (2.9); Steady bearing (2.7) is arranged on the support of bearing (2.9); Steady bearing (2.7) is symmetrically distributed in cylinder rod medullary ray both sides; Be fixed with stop nut (2.3) in the lower end of guide rod (2.6), cylinder (2.1) lower end is fixed on the pedestal of ground.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105279075A CN101967620B (en) | 2010-10-22 | 2010-10-22 | Long pipe surface thermal spraying device |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105279075A CN101967620B (en) | 2010-10-22 | 2010-10-22 | Long pipe surface thermal spraying device |
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| CN101967620A CN101967620A (en) | 2011-02-09 |
| CN101967620B true CN101967620B (en) | 2012-03-07 |
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| CN2010105279075A Active CN101967620B (en) | 2010-10-22 | 2010-10-22 | Long pipe surface thermal spraying device |
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| CN107662051A (en) * | 2017-10-10 | 2018-02-06 | 山东镭鸣数控激光装备有限公司 | Automatic servo-actuated lifting Pneumatic support device and the laser pipe cutter comprising the device |
| CN111501037A (en) * | 2020-04-23 | 2020-08-07 | 浙江航峰铁塔有限公司 | Passivation device for galvanized component |
| CN112743110A (en) * | 2020-12-29 | 2021-05-04 | 江苏铭纳阳智能装备有限公司 | Fine car machine of new forms of energy electric motor rotor |
| CN115181929A (en) * | 2022-07-20 | 2022-10-14 | 新兴铸管股份有限公司 | Zinc spraying device and control method thereof |
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| CN2673516Y (en) * | 2004-01-18 | 2005-01-26 | 新兴铸管股份有限公司 | Duplex position casting pipe zinc spray machine |
| CN2885882Y (en) * | 2005-05-20 | 2007-04-04 | 安东石油技术（集团）有限公司 | Induction heating supporting and clamping device for oil pumping polished rod |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2673516Y (en) * | 2004-01-18 | 2005-01-26 | 新兴铸管股份有限公司 | Duplex position casting pipe zinc spray machine |
| CN2885882Y (en) * | 2005-05-20 | 2007-04-04 | 安东石油技术（集团）有限公司 | Induction heating supporting and clamping device for oil pumping polished rod |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101967620A (en) | 2011-02-09 |
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