CN101961654A - Method for regenerating carbonyl sulfide hydrolysis catalyst after inactivation - Google Patents

Method for regenerating carbonyl sulfide hydrolysis catalyst after inactivation Download PDF

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CN101961654A
CN101961654A CN201010281826.1A CN201010281826A CN101961654A CN 101961654 A CN101961654 A CN 101961654A CN 201010281826 A CN201010281826 A CN 201010281826A CN 101961654 A CN101961654 A CN 101961654A
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catalyst
temperature
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CN101961654B (en
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易红宏
王红妍
唐晓龙
宁平
于丽丽
何丹
赵顺征
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Kunming University of Science and Technology
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Kunming University of Science and Technology
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Abstract

The invention provides a method for regenerating a carbonyl sulfide hydrolysis catalyst after inactivation. The method comprises the following steps of: washing an inactivated catalyst by using water under the ultrasonic assistant condition for 20 to 40 min, and drying at the temperature of between 60 and 80 DEG C for 10 to 12 h; impregnating by using impregnation liquid under the ultrasonic assistant condition for 20 to 40 min, and drying at the temperature of between 60 and 80 DEG C for 10 to 12 h; putting the inactivated catalyst into a muffle furnace, roasting under the condition that the temperature is between 250 and 450 DEG C and the heating rate is 5 DEG C/min for 1 to 3 h to obtain a regenerated catalyst. The regeneration method adopted by the invention has the advantages of simple process, particularly relatively low roasting temperature, energy saving and easy industrial production; an alkali metal compound in the used impregnation liquid is cheap in price and readily available, and has low cost, high catalytic activity after regeneration and multiple regeneration; and the catalyst regenerated by the invention can ensure that the carbonyl sulfide (COS) conversion rate reaches over 90 percent.

Description

Renovation process behind a kind of hydrolytic catalyst of carbonyl sulfur inactivation
Technical field
The present invention relates to a kind of renovation process of decaying catalyst, relate in particular to the renovation process behind a kind of low temperature hydrolytic catalyst of carbonyl sulfur inactivation.
Background technology
COS is the principal mode that organic sulfur exists in the industrial gasses, and the COS of trace is easy to cause the catalyst poisoning inactivation in the industrial production, and the equipment of industrial product is had corrosiveness.In addition, the not treated COS that is discharged in the atmosphere can form SO 2, promote photochemical reaction, and finally be converted into sulfate aerosol, bring serious environmental problem.Recently to the removal research of COS many be Hydrolyze method, under the effect of hydrolyst, utilize the steam in tail gas or the unstripped gas that COS is changed into more tractable inorganic sulfur hydrogen sulfide (H 2S), again hydrogen sulfide is removed by other approach.
CN1069673A discloses a kind of with γ-Al 2O 3Be carrier, with K 2CO 3COS hydrolyst for active component.This catalyst has hydrolysis preferably to the COS sulfides, simultaneously to H 2S also has good absorption function.But these hydrolysts are after operation a period of time, and activity obviously descends, but active component content is still very high in the catalyst of inactivation, and mechanical strength changes less, thereby is necessary it is regenerated, thereby prolongs its service life, economizes on the use of funds, and increases the benefit.
Hydrotalcite (Layered Double Hydroxides, LDHs) be a kind of class natural clay material with stratiform microcellular structure, have very big specific area, interlayer has tradable anion, is two hydroxy metal composite oxides that a class has the stratiform microcellular structure.LDHs is comparatively stable below 400 ℃, at high temperature slough intermediary water, anion and form the composite oxides of various metals or special hydroxide, this based composite oxide has higher specific surface area and strong basicity, can be used as catalyst or carrier through after the high-temperature roasting, mainly as various base catalysts and oxidation-reduction catalyst and carrier.Alkalescence and oxidation-reduction quality by means of this based composite oxide also are used to the development environment catalyst.
Dennis E.Sparks etc. are at Applied Catalysis B:Environmental, 2008, (82): disclose among the 58-66 with coprecipitation and prepared a series of houghites, and having studied the absorption property of calcined oxide to COS, the result shows that the oxide of deriving of houghite has suction-operated preferably to COS.
According to the literature, the COS hydrolysis is a base catalyzed reactions, and the composite oxides after the houghite high-temperature roasting have higher specific surface area, decentralization and strong basicity, but be applied to renovation process behind the COS hydrolytic inactivation about the composite oxides of deriving of houghite, have not yet to see practical and effective report.
Summary of the invention
Use not exclusively for overcoming catalyst, to problems such as the COS suction-operated are not obvious, the object of the present invention is to provide the renovation process behind a kind of hydrolytic catalyst of carbonyl sulfur inactivation, can regenerate after making the hydrolytic catalyst of carbonyl sulfur inactivation, prolong its service life, economize on resources, realize by following technical proposal.
Renovation process behind a kind of hydrolytic catalyst of carbonyl sulfur inactivation is characterized in that through the following step:
A. with the catalyst behind the inactivation under the ultrasonic wave subsidiary conditions, wash 20~40min with water after, at 60~80 ℃ of down dry 10~12h;
B. with dried catalyst in the steps A under the ultrasonic wave subsidiary conditions, behind maceration extract dipping 20~40min, dry 10~12h under 60~80 ℃ temperature;
C. be that 250~450 ℃, heating rate are under the 5 ℃/min condition in temperature, roasting 1~3h promptly obtains regenerated catalyst.
Described catalyst is that (application number: the catalyst that relates to 200910218242.7), it is to be the hydrolytic catalyst of carbonyl sulfur of presoma preparation with the Co-Ni-Al houghite to Chinese patent application.
The ultrasonic wave subsidiary conditions of described steps A and B are: adopt the conventional ultrasound instrument, and the control temperature is that 30 ℃, frequency are 28 or 40KHz.
Water in the described steps A is distilled water.
Impregnating agent among the described step B is NaOH and/or Na 2CO 3Solution.
Impregnating agent preferred concentration among the described step B is that the NaOH solution of 3.5mol/L is or/and concentration is the Na of 1mol/L 2CO 3Solution.
Activity of such catalysts test of the present invention is carried out in fixed bed reactors, and condition is reactor diameter 4mm, and the catalyst height is 4cm, 60 ℃ of reaction temperatures, air speed 3000h -1, COS concentration 1100mg/m 3, oxygen content is 1%, relative humidity 2.4%, and activity is represented with COS hydrolysis clearance.
Effect that the present invention reaches and advantage: the renovation process technology that the present invention adopts is simple, especially sintering temperature is lower, energy savings, be easy to suitability for industrialized production, and alkali-metal compound is cheap and easy to get in the used impregnating agent, and cost is lower, the catalytic activity height after the regeneration, and can repeatedly regenerate, the catalyst of the present invention's regeneration can make the COS conversion ratio reach more than 90%.
Description of drawings
Fig. 1 is the cos conversion efficient variation diagram in time of embodiment 1;
Fig. 2 is the cos conversion efficient variation diagram in time of embodiment 2;
Fig. 3 is the cos conversion efficient variation diagram in time of embodiment 3;
Fig. 4 is the cos conversion efficient variation diagram in time of embodiment 4;
Fig. 5 is the cos conversion efficient variation diagram in time of embodiment 5;
Fig. 6 is the influence of catalyst regeneration number of times to catalyst activity.
The specific embodiment
Below in conjunction with embodiment the present invention is described further.
Used decaying catalyst is to be the hydrolytic catalyst of carbonyl sulfur of presoma preparation with the Co-Ni-Al houghite among the following embodiment, and its preparation process is:
(1) takes by weighing 2.9103gCo (NO 3) 26H 2O, 11.6320gNi (NO 3) 26H 2O and 9.3782gAl (NO 3) 39H 2O is dissolved in the 25ml distilled water, wiring solution-forming A; With NaOH, Na 2CO 3Be precipitating reagent, get 5.2995gNa 2CO 3Be dissolved in the 50ml distilled water wiring solution-forming B with 7gNaOH;
(2) the A solution for preparing is transferred to separatory funnel, under room temperature and churned mechanically condition, with the speed of 3.6mL/min A solution is splashed in the B solution, it is 9 that control drips the terminal point pH value of solution.After dripping, still continue to stir 30min, obtain suspension at last;
(3) the suspension crystallization 12h in 50 ℃ water-bath that step (2) is obtained;
(4) product that crystallization is obtained carries out suction filtration, and makes to neutrality with the distilled water washing, and the product that obtains is put into baking oven, and is dry under 60 ℃ temperature;
(5) step (4) products obtained therefrom is placed resistance furnace, in air atmosphere with 350 ℃ of roasting 2h, the product after the roasting through grinding, compressing tablet, sieve, get 40~60 powder materials, promptly get the houghite composite oxide catalysts of deriving, again through obtaining the catalyst behind the inactivation after using.
Embodiment 1
A. with the catalyst 2g behind the above-mentioned inactivation on the conventional ultrasound instrument, under 30 ℃ of temperature, frequency 40KHz ultrasonic wave subsidiary conditions, behind distilled water washing 20min, at 60 ℃ of dry 12h down;
B. with the dried catalyst of steps A under above-mentioned same ultrasonic wave subsidiary conditions, behind maceration extract dipping 40min, dry 11h under 70 ℃ temperature, maceration extract are with the NaOH of 7g and the Na of 5.2995g 2CO 3Be dissolved in resulting solution in the 50ml water;
C. the catalyst that step B is obtained places Muffle furnace, under 350 ℃ of temperature, and roasting 2h, the control heating rate is 5 ℃/min, promptly obtains regenerated catalyst, its activity is seen Fig. 1.
Embodiment 2
A. with the catalyst 2g behind the above-mentioned inactivation on the conventional ultrasound instrument, under 30 ℃ of temperature, frequency 28KHz ultrasonic wave subsidiary conditions, behind distilled water washing 30min, at 80 ℃ of dry 11h down;
B. with dried catalyst in the steps A under above-mentioned same ultrasonic wave subsidiary conditions, behind maceration extract dipping 20min, dry 12h under 60 ℃ temperature, maceration extract is dissolved in the 50ml water resulting solution for the NaOH with 7g;
C. the catalyst that obtains among the step B being placed Muffle furnace, is under 400 ℃ in temperature, roasting 1.2h, and the control heating rate is 5 ℃/min, promptly obtains regenerated catalyst, its activity is seen Fig. 2.
Embodiment 3
A. with the catalyst 2g behind the above-mentioned inactivation on the conventional ultrasound instrument, under 30 ℃ of temperature, frequency 40KHz ultrasonic wave subsidiary conditions, behind distilled water washing 40min, at 70 ℃ of dry 10h down;
B. with dried catalyst in the steps A under above-mentioned same ultrasonic wave subsidiary conditions, behind maceration extract dipping 30min, dry 10h under 80 ℃ temperature, maceration extract are the Na with 5.2995g 2CO 3Be dissolved in the 50ml water and the solution that obtains;
C. the catalyst that obtains among the step B being placed Muffle furnace, is under 350 ℃ in temperature, and roasting 2h, heating rate are 5 ℃/min, promptly obtain regenerated catalyst, and its activity is seen Fig. 3.
Embodiment 4
A. with the catalyst 2g behind the above-mentioned inactivation on the conventional ultrasound instrument, under 30 ℃ of temperature, frequency 28KHz ultrasonic wave subsidiary conditions, behind distilled water washing 35min, at 75 ℃ of dry 10h down;
B. with dried catalyst in the steps A under above-mentioned same ultrasonic wave subsidiary conditions, behind maceration extract dipping 25min, dry 12h under 65 ℃ temperature, maceration extract are with the NaOH of 7g and the Na of 5.2995g 2CO 3Be dissolved in the 50ml water and the solution that obtains;
C. the catalyst that obtains among the step B being placed Muffle furnace, is under 250 ℃ in temperature, roasting 3h, and the control heating rate is 5 ℃/min, promptly obtains regenerated catalyst, its activity is seen Fig. 4.
Embodiment 5
A. with the catalyst 2g behind the above-mentioned inactivation on the conventional ultrasound instrument, under 30 ℃ of temperature, frequency 40KHz ultrasonic wave subsidiary conditions, behind distilled water washing 25min, at 65 ℃ of dry 12h down;
B. with dried catalyst in the steps A under above-mentioned same ultrasonic wave subsidiary conditions, behind maceration extract dipping 35min, dry 10h under 75 ℃ temperature, maceration extract are the Na with 5.2995g 2CO 3Be dissolved in the 50ml water and the solution that obtains;
C. the catalyst that obtains among the step B being placed Muffle furnace, is under 450 ℃ in temperature, and roasting 1h, heating rate are 5 ℃/min, promptly obtain regenerated catalyst, and its activity is seen Fig. 5.
Embodiment 6
Use the regenerated catalyst of embodiment 3, it behind inactivation, carries out secondary recycling by the method for embodiment 3 once more again, continues the reaction inactivation and still regenerates for the third time by the method for embodiment 3, still can obtain regenerated catalyst, its regeneration times is seen Fig. 6 to the influence of catalyst activity.

Claims (7)

1. the renovation process behind the hydrolytic catalyst of carbonyl sulfur inactivation is characterized in that through the following step:
A. with the catalyst behind the inactivation under the ultrasonic wave subsidiary conditions, wash 20~40min with water after, at 60~80 ℃ of down dry 10~12h;
B. with the catalyst of steps A drying under the ultrasonic wave subsidiary conditions, behind maceration extract dipping 20~40min, dry 10~12h under 60~80 ℃ temperature;
C. with the catalyst of step B drying, be that 250~450 ℃, heating rate are under the 5 ℃/min condition in temperature, roasting 1~3h promptly obtains regenerated catalyst.
2. method according to claim 1 is characterized in that: described catalyst is to be the hydrolytic catalyst of carbonyl sulfur of presoma preparation with the Co-Ni-Al houghite.
3. method according to claim 1 is characterized in that: the ultrasonic wave subsidiary conditions of described steps A and B are: adopt the conventional ultrasound instrument, and the control temperature is that 30 ℃, frequency are 28 or 40KHz.
4. method according to claim 1 is characterized in that: the water of described steps A is distilled water.
5. method according to claim 1 is characterized in that: the impregnating agent of described step B is NaOH and/or Na 2CO 3Solution.
6. method according to claim 5 is characterized in that: the impregnating agent preferred concentration of described step B is that the NaOH solution of 3.5mol/L is or/and concentration is the Na of 1mol/L 2CO 3Solution.
7. method according to claim 1 is characterized in that: can continue regeneration at least three times behind the described regenerated catalyst inactivation that obtains again.
CN201010281826.1A 2010-09-15 2010-09-15 Method for regenerating carbonyl sulfide hydrolysis catalyst after inactivation Expired - Fee Related CN101961654B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102921477A (en) * 2012-10-18 2013-02-13 昆明理工大学 Method for regenerating inactivated carbonyl sulfide hydrolysis catalyst
JP2015080767A (en) * 2013-10-23 2015-04-27 三菱重工業株式会社 Catalyst regeneration method for cos conversion catalyst
CN115945227A (en) * 2022-12-28 2023-04-11 中冶华天工程技术有限公司 Activation method of carbonyl sulfide hydrolysis catalyst

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Publication number Priority date Publication date Assignee Title
CN1329941A (en) * 2000-06-20 2002-01-09 中国石化集团齐鲁石化公司 Regeneration method of carbonyl sulfide hydrolysis catalyst
CN101670302A (en) * 2009-09-27 2010-03-17 昆明理工大学 Regeneration method of inactivated carbonyl sulfide hydrolysis catalyst taking activated carbon as carrier
CN101811051A (en) * 2009-11-24 2010-08-25 昆明理工大学 Carbonyl sulfide hydrolysis catalyst prepared by using cobalt(Co)-nickel(Ni)-aluminum(Al) hydrotalcites as precursor and preparation method thereof

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1329941A (en) * 2000-06-20 2002-01-09 中国石化集团齐鲁石化公司 Regeneration method of carbonyl sulfide hydrolysis catalyst
CN101670302A (en) * 2009-09-27 2010-03-17 昆明理工大学 Regeneration method of inactivated carbonyl sulfide hydrolysis catalyst taking activated carbon as carrier
CN101811051A (en) * 2009-11-24 2010-08-25 昆明理工大学 Carbonyl sulfide hydrolysis catalyst prepared by using cobalt(Co)-nickel(Ni)-aluminum(Al) hydrotalcites as precursor and preparation method thereof

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN102921477A (en) * 2012-10-18 2013-02-13 昆明理工大学 Method for regenerating inactivated carbonyl sulfide hydrolysis catalyst
JP2015080767A (en) * 2013-10-23 2015-04-27 三菱重工業株式会社 Catalyst regeneration method for cos conversion catalyst
WO2015060251A1 (en) * 2013-10-23 2015-04-30 三菱重工業株式会社 Method for regenerating cos conversion catalyst
CN105451884A (en) * 2013-10-23 2016-03-30 三菱重工业株式会社 Method for regenerating cos conversion catalyst
US9604206B2 (en) 2013-10-23 2017-03-28 Mitsubishi Heavy Industries, Ltd. Method for regenerating COS hydrolysis catalyst
CN105451884B (en) * 2013-10-23 2017-12-12 三菱重工业株式会社 The catalyst recovery process of COS reforming catalysts
CN115945227A (en) * 2022-12-28 2023-04-11 中冶华天工程技术有限公司 Activation method of carbonyl sulfide hydrolysis catalyst

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