CN101961058B - Automatic red strip tea fermentation machine - Google Patents
Automatic red strip tea fermentation machine Download PDFInfo
- Publication number
- CN101961058B CN101961058B CN 201010507115 CN201010507115A CN101961058B CN 101961058 B CN101961058 B CN 101961058B CN 201010507115 CN201010507115 CN 201010507115 CN 201010507115 A CN201010507115 A CN 201010507115A CN 101961058 B CN101961058 B CN 101961058B
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- China
- Prior art keywords
- transmission device
- carrier bar
- fermentation
- fermentation bed
- tealeaves
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000000855 fermentation Methods 0.000 title claims abstract description 80
- 230000004151 fermentation Effects 0.000 title claims abstract description 80
- 241001122767 Theaceae Species 0.000 title claims abstract 9
- 230000005540 biological transmission Effects 0.000 claims abstract description 44
- 239000007921 spray Substances 0.000 claims abstract description 17
- 238000009423 ventilation Methods 0.000 claims abstract description 14
- 235000012984 Aspalathus linearis Nutrition 0.000 claims description 21
- 240000006914 Aspalathus linearis Species 0.000 claims description 21
- 239000000463 material Substances 0.000 claims description 12
- 230000015572 biosynthetic process Effects 0.000 claims description 9
- 230000013011 mating Effects 0.000 claims description 9
- 238000006213 oxygenation reaction Methods 0.000 claims description 7
- 230000008676 import Effects 0.000 claims description 6
- 235000013616 tea Nutrition 0.000 abstract description 17
- 239000003595 mist Substances 0.000 abstract description 4
- 235000019225 fermented tea Nutrition 0.000 abstract 2
- 238000005507 spraying Methods 0.000 abstract 1
- 230000007306 turnover Effects 0.000 abstract 1
- 244000269722 Thea sinensis Species 0.000 description 12
- 238000000034 method Methods 0.000 description 7
- 238000003756 stirring Methods 0.000 description 5
- 230000000694 effects Effects 0.000 description 4
- 238000005516 engineering process Methods 0.000 description 4
- 235000006468 Thea sinensis Nutrition 0.000 description 3
- 235000020279 black tea Nutrition 0.000 description 3
- 230000005484 gravity Effects 0.000 description 3
- 238000004898 kneading Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000002994 raw material Substances 0.000 description 3
- 238000007789 sealing Methods 0.000 description 2
- 244000062793 Sorghum vulgare Species 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000013016 damping Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 230000033001 locomotion Effects 0.000 description 1
- 235000019713 millet Nutrition 0.000 description 1
- 230000001590 oxidative effect Effects 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 150000008442 polyphenolic compounds Chemical class 0.000 description 1
- 235000013824 polyphenols Nutrition 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 238000003892 spreading Methods 0.000 description 1
- 210000004243 sweat Anatomy 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
The invention discloses an automatic red strip tea fermentation machine, which comprises a box body, wherein upper, middle and lower transmission devices and fermentation bed belts driven by the transmission devices of three layers are arranged in the box body, chain plates are spread on the fermentation bed belts, and the fermentation bed belts drive the chain plates to move together. A spray box is arranged below the chain plate driven by the transmission device of each layer, one side of each spray box is provided with a ventilation inlet, one end of the fermentation bed belt on the transmission device of the upper layer is provided with a tea inlet, and the chain plates are provided with through holes. The spray box sprays wet mist from the lower part of the chain plate to the top, so the spraying humidity of the upper and lower surfaces of tea leaves is relatively uniform, and the quality of the fermented tea leaves is good; and the fermentation bed belts drive the chain plates to move together, the chain plate is turned over once after the chain plate on the transmission device of each layer runs over, and the tea leaves on the chain plate automatically falls on the chain plate of the transmission device of the next layer so that automatic turnover of the tea leaves is finished, the fermentation of the tea leaves is uniform and the quality of the processed and fermented tea leaves is good.
Description
Technical field
The present invention relates to agricultural mechanical field, relate in particular to a kind of red tea fermentation machine automatically.
Background technology
Red tea has another name called time black tea, is that the new tea bud-leaf with red tea of suitable for making is a raw material, and typical process such as (cutting), fermentation, drying are refining forms through withering, kneading.Because of the millet paste of doing dark brown pool and heavily steep is homophony with red, so name black tea.
In a plurality of operations of red tea process technology, fermentation procedure is the key operation that forms black tea color qualitative characteristics.Fermentation procedure generally is to be placed in fermentation frame or the fermenting vehicle kneading leaf, gets into the fermenting cellar fermentation.The fermentation GPRS satisfies the oxidasic oxidative polymerization of Tea Polyphenols required preference temperature, humidity and amount of oxygen.
The price of red tea just depends on fermentation procedure, and the quality of same bright leaf fermented quality makes price per jin differ on the units up to a hundred, and the technical difficulty in the fermentation procedure is quite difficult to be grasped, and can only operate and make rational judgement then and there by manual work.
The patent No. is: " ZL86207994 "; Patent name is: the Chinese utility model patent of " sealing open type tealeaves fermentation machine " discloses a kind of by sealing open type fuselage, multilayer belt fermentation bed; Scrape impeller; Temperature control, the wet device of control, the tealeaves fermentation machine that speed change gear and drive unit are formed.During work, do not receive the influence of external environment in the machine, can open wide cleaning after having worked, guarantee the required condition of tealeaves fermentation through temperature regulating device, the wet device of control, speed change gear.
Yet, the top that the wet device of control of above-mentioned disclosed tealeaves fermentation machine is installed fuselage, tealeaves squirts inhomogeneously in the sweat, has a strong impact on the fermented quality of tealeaves.
Summary of the invention
The technical problem that the present invention mainly solves provides a kind of red tea fermentation machine automatically, and it is evenly wet that tealeaves is received, and improves the Tea Processing quality.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: a kind of red tea fermentation machine automatically is provided, comprises casing; Be provided with the upper, middle and lower-ranking transmission device in the said casing and by a fermentation bed band of three layers of transmission device transmission; Be equipped with a plurality of carrier bars that are used to place tealeaves on the said fermentation bed band, said fermentation bed band drives said carrier bar and moves together, after the carrier bar on each layer transmission device is covered; Carrier bar just overturns once; And the tealeaves on the carrier bar is dropped to down on the carrier bar of one deck transmission device automatically, and the below of the carrier bar of said each layer transmission device transmission is provided with a spray tank, and said each spray tank one side is provided with the ventilation import; One end of the fermentation bed band on the transmission device of said upper strata is provided with a tea inlet port, is provided with through hole on the said carrier bar.
Wherein, the cabinet panel of said spray tank is a punched-plate.
Wherein, Said each ventilation import department is provided with an intake stack valve; Said intake stack valve all is connected with the air outlet of a ventilation oxygenation blower fan, and the air inlet of said ventilation oxygenation blower fan is connected with a warm and humid blender, and said warm and humid blender is connected with a humidifier.
Wherein, the transmission device of said each layer includes a driving shaft and and drives the power transmission shaft that rotates through the fermentation bed band by driving shaft.
Wherein, said driving shaft is connected with a speed regulator, and said speed regulator is controlled the velocity of rotation of said driving shaft.
Wherein, said humidifier is a ultrasonic humidifier.
Wherein, said warm and humid blender is connected with a hygrothermoscope table controller.
Wherein, said contiguous tea inlet port place is provided with the material loading device of mating formation, and the said material loading device of mating formation is made up of four jagged models, and the said material loading plate of mating formation connects a motor.
The invention has the beneficial effects as follows: the tealeaves fermentation machine that is different from prior art tealeaves during the fermentation squirts inhomogeneous; Have a strong impact on the situation of the fermented quality of tealeaves, the present invention automatically red tea fermentation machine squirts mist through spray tank from the below of carrier bar from bottom to top, and slit and the through hole on the carrier bar that wet fog runs through between adjacent two carrier bars are sprayed onto on the tealeaves lower surface that is positioned on the carrier bar; And be sprayed onto the top of carrier bar; Steam in the wet fog sinks under the gravity effect of self, falls on the upper surface of the tealeaves on the carrier bar, and so the humidity ratio on the upper and lower surface of tealeaves is more even; The color of the tealeaves of fermentation process is also better, quality better; And the present invention drives carrier bar through the fermentation bed band and moves together; After carrier bar on each layer transmission device is covered; Carrier bar just overturns once, thereby the tealeaves on the carrier bar just drops to down on the carrier bar of one deck transmission device automatically, so accomplishes stirring automatically of tealeaves; Make the tealeaves fermentation evenly, the tea leaf quality of fermentation process is good.
Description of drawings
Fig. 1 is the present invention's structural representation of red tea fermentation machine automatically;
Fig. 2 is the structural representation of each parts in the casing among Fig. 1;
Fig. 3 is the vertical view of the structure among Fig. 2.
The specific embodiment
By specifying technology contents of the present invention, structural feature, realized purpose and effect, give explanation below in conjunction with embodiment and conjunction with figs. are detailed.
See also Fig. 1, Fig. 2 and Fig. 3; The present invention's red tea fermentation machine automatically comprises casing 10; Be provided with the upper, middle and lower-ranking transmission device in the said casing 10 and by the fermentation bed band 11 of three layers of transmission device transmission; Be equipped with a plurality of carrier bars 12 that are used to place tealeaves on the said fermentation bed band 11, by the transmission device transmission, the below of the carrier bar 12 of said each layer transmission device transmission is provided with a spray tank 13 to said carrier bar 12 through said fermentation bed band 11; Said each spray tank 13 1 side are provided with ventilation import 131; One end of the fermentation bed band 11 on the transmission device of said upper strata is provided with a tea inlet port (among the figure not label), and said contiguous tea inlet port place is provided with the material loading device 132 of mating formation, on the said carrier bar 12 all towards through hole is arranged.
Said each ventilation import 131 place are provided with an intake stack valve 133; Said intake stack valve 133 all is connected with the air outlet of a ventilation oxygenation blower fan 14; The air inlet of said ventilation oxygenation blower fan 14 is connected with a warm and humid blender 15, and said warm and humid blender 15 is connected with a humidifier 16.The cabinet panel of said spray tank 13 is a punched-plate.
The present invention automatically red tea fermentation machine squirts mist through spray tank 13 from the lower direction of carrier bar 12; Slit and the through hole on the carrier bar 12 that wet fog runs through between adjacent two carrier bars 12 are sprayed onto on the tealeaves lower surface that is positioned on the carrier bar 12, and are sprayed onto the top of carrier bar 12, and the steam in the wet fog sinks under the gravity effect of self; Fall on the upper surface of the tealeaves on the carrier bar 12; So the humidity ratio on the upper and lower surface of tealeaves is more even, and the color of the tealeaves of fermentation process is also better, quality better.The carrier bar 12 that the present invention has through hole drives 11 rotations of fermentation bed band through transmission device; Fermentation bed band 11 drives carrier bar 12 and rotates; After carrier bar 12 on each layer transmission device was covered, carrier bar 12 just overturn once, thereby the tealeaves on the carrier bar 12 just drops to down on the carrier bar 12 of one deck transmission device automatically; So accomplish stirring automatically of tealeaves, make the tealeaves fermentation evenly.
In the present embodiment, the transmission device of said each layer includes a driving shaft 20 and and drives the power transmission shaft 21 that rotates by driving shaft 20 through fermentation bed band 11.Said driving shaft 20 is connected with a speed regulator (not shown), and said speed regulator is controlled the velocity of rotation of said driving shaft 20.
Said humidifier 16 is a ultrasonic humidifier.
Said warm and humid blender 15 is connected with a hygrothermoscope table controller; Measure humidity and temperature in the casing 10 through the hygrothermoscope table controller; And then control humidifier 16 produces steam gets into increases control in the warm and humid blender 15 humidity; Regulate suitable temperature and humidity to reach, satisfy the fermentation condition of tealeaves.
The said material loading device 132 of mating formation is made up of four jagged models, and the said material loading plate 132 of mating formation connects a motor.
Tealeaves of the present invention is by expecting on the tea inlet port on the carrier bar 12; The velocity of rotation of pre-set fermentation bed band 11 drives carrier bar 12 motions by fermentation bed band 11, and the tealeaves on the carrier bar 12 is paved by the upper berth glassware; Leaf-spreading thickness is generally at 8～12 centimetres; What tender leaf and blade profile were little will approach the stand, and Lao Ye and blade profile are big wants thick stand, and pavement thickness is controlled the thickness of material loading by the size of the spacing between upper berth glassware and the carrier bar 12; Tealeaves is covered the upper strata and is dropped to the second layer along with the rotation of carrier bar 12, is once and stirs; The second layer is covered and is dropped to the 3rd layer, for secondary stirs; Start ventilation oxygenation blower fan 14, get into the spray tank 13 of each layer fermentation bed band 11 bottoms through the air of temperature adjustment, damping, the through hole ejection on cabinet panel, air passes through the bed of material and discharges from air outlet.
Fermentation bed leakage in order to prevent that air from never feeding during material loading should be closed this layer blast pipe air-valve.Humidity when being the fermentation of scalable tealeaves through warm and humid blender 15, temperature; The heater that when the natural air temperature is lower than the setting fermentation temperature, starts warm and humid blender automatically heats up, and air themperature is set in about 20～25 ℃ usually; When natural air is done, starting supersonic humidifier generation water smoke automatically and getting into warm and humid blender 15 increases air humidity.Usually air humidity is set in about 90%; Also batch fermentation of operation is mainly seen the configuration of tea yield and machine but this fermentation machine can continuously ferment.Few and knead production capacity and can take batch fermentation when big when raw material; When cooperating with the machine production capacity of fermenting, the many and kneading machine production capacity of raw material can work continuously.
The tealeaves fermentation machine that is different from prior art tealeaves during the fermentation squirts inhomogeneous; Have a strong impact on the situation of the fermented quality of tealeaves, the present invention automatically red tea fermentation machine squirts mist through spray tank 13 from the lower direction of carrier bar 12, and slit and the through hole on the carrier bar 12 that wet fog runs through between adjacent two carrier bars 12 are sprayed onto on the tealeaves lower surface that is positioned on the carrier bar 12; And be sprayed onto the top of carrier bar 12; Steam in the wet fog sinks under the gravity effect of self, falls on the upper surface of the tealeaves on the carrier bar 12, and so the humidity ratio on the upper and lower surface of tealeaves is more even; The color of the tealeaves of fermentation process is also better, quality better; And the carrier bar 12 that the present invention has through hole drives 11 rotations of fermentation bed band through transmission device; Fermentation bed band 11 drives carrier bar 12 and rotates, and after the carrier bar 12 on each layer transmission device was covered, carrier bar 12 just overturn once; Thereby the tealeaves on the carrier bar 12 just drops to down on the carrier bar 12 of one deck transmission device automatically; So accomplish stirring automatically of tealeaves, make the tealeaves fermentation evenly, the tea leaf quality of fermentation process is good.
The above is merely embodiments of the invention; Be not so limit claim of the present invention; Every equivalent structure or equivalent flow process conversion that utilizes specification of the present invention and accompanying drawing content to be done; Or directly or indirectly be used in other relevant technical fields, all in like manner be included in the scope of patent protection of the present invention.
Claims (8)
1. automatic red tea fermentation machine; Comprise casing, it is characterized in that: be provided with the upper, middle and lower-ranking transmission device in the said casing and, be equipped with a plurality of carrier bars that are used to place tealeaves on the said fermentation bed band by a fermentation bed band of three layers of transmission device transmission; Said fermentation bed band drives said carrier bar and moves together; After carrier bar on each layer transmission device was covered, carrier bar just overturn once, and the tealeaves on the carrier bar is dropped to down on the carrier bar of one deck transmission device automatically; The below of the carrier bar of each layer transmission device transmission is provided with a spray tank; Each spray tank one side is provided with the ventilation import, and an end of the fermentation bed band on the transmission device of upper strata is provided with a tea inlet port, is provided with through hole on the carrier bar.
2. red tea fermentation machine automatically according to claim 1, it is characterized in that: the cabinet panel of said spray tank is a punched-plate.
3. red tea fermentation machine automatically according to claim 2; It is characterized in that: each ventilation import department is provided with an intake stack valve; Said intake stack valve all is connected with the air outlet of a ventilation oxygenation blower fan; The air inlet of ventilation oxygenation blower fan is connected with a warm and humid blender, and warm and humid blender is connected with a humidifier.
4. red tea fermentation machine automatically according to claim 3, it is characterized in that: the transmission device of said each layer includes a driving shaft and and drives the power transmission shaft that rotates through the fermentation bed band by driving shaft.
5. red tea fermentation machine automatically according to claim 4, it is characterized in that: said driving shaft is connected with a speed regulator, and said speed regulator is controlled the velocity of rotation of said driving shaft.
6. red tea fermentation machine automatically according to claim 3, it is characterized in that: said humidifier is a ultrasonic humidifier.
7. red tea fermentation machine automatically according to claim 3, it is characterized in that: said warm and humid blender is connected with a hygrothermoscope table controller.
8. automatically red tea fermentation machine according to claim 1 is characterized in that: contiguous tea inlet port place is provided with the material loading device of mating formation, and the said material loading device of mating formation is made up of four jagged models, and the material loading plate of mating formation connects a motor.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010507115 CN101961058B (en) | 2010-10-14 | 2010-10-14 | Automatic red strip tea fermentation machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010507115 CN101961058B (en) | 2010-10-14 | 2010-10-14 | Automatic red strip tea fermentation machine |
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| Publication Number | Publication Date |
|---|---|
| CN101961058A CN101961058A (en) | 2011-02-02 |
| CN101961058B true CN101961058B (en) | 2012-12-19 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201010507115 Expired - Fee Related CN101961058B (en) | 2010-10-14 | 2010-10-14 | Automatic red strip tea fermentation machine |
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| Country | Link |
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| CN (1) | CN101961058B (en) |
Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102125121B (en) * | 2011-03-22 | 2013-04-24 | 林清矫 | Tealeaf fermentation equipment |
| CN102599286B (en) * | 2012-03-23 | 2014-04-16 | 贵州省茶叶研究所 | Processing method and device for strip-shaped black tea by oxygen fermentation |
| CN102687771A (en) * | 2012-06-18 | 2012-09-26 | 安徽农业大学 | Fermentation machine for tea production |
| CN104351376B (en) * | 2014-11-27 | 2017-10-31 | 凤庆县红河茶业有限责任公司 | A kind of black tea fermentation device and the fermentation of black tea method based on black tea fermentation device |
| CN105800286A (en) * | 2014-12-29 | 2016-07-27 | 贵州琦福苑茶业有限公司 | Tea loading method and loading machine |
| CN105851297A (en) * | 2015-01-23 | 2016-08-17 | 湖北邓村绿茶集团有限公司 | Automatic tea fermentation system |
| CN105432837A (en) * | 2015-11-30 | 2016-03-30 | 无锡市茗雅东方茶艺科技有限公司 | Tea fermentation machine for tea art |
| CN115944003A (en) * | 2023-02-10 | 2023-04-11 | 浙江上洋机械股份有限公司 | Tea fermentation machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1175422A1 (en) * | 1984-01-30 | 1985-08-30 | Всесоюзный Научно-Исследовательский Институт Чайной Промышленности | Plant for obtaining granulated tea |
| CN2210537Y (en) * | 1994-12-16 | 1995-10-25 | 凤庆县农机修造厂 | Channel type continuous-fermentation machine |
| CN2509192Y (en) * | 2001-10-04 | 2002-09-04 | 朱金华 | Box type multilayer solid material biological reactor |
| CN201491662U (en) * | 2009-09-07 | 2010-06-02 | 林贵进 | Multifunctional tea fermenting machine |
| CN201813780U (en) * | 2010-10-14 | 2011-05-04 | 林和荣 | Automatic black strip tea fermentation machine |
-
2010
- 2010-10-14 CN CN 201010507115 patent/CN101961058B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| SU1175422A1 (en) * | 1984-01-30 | 1985-08-30 | Всесоюзный Научно-Исследовательский Институт Чайной Промышленности | Plant for obtaining granulated tea |
| CN2210537Y (en) * | 1994-12-16 | 1995-10-25 | 凤庆县农机修造厂 | Channel type continuous-fermentation machine |
| CN2509192Y (en) * | 2001-10-04 | 2002-09-04 | 朱金华 | Box type multilayer solid material biological reactor |
| CN201491662U (en) * | 2009-09-07 | 2010-06-02 | 林贵进 | Multifunctional tea fermenting machine |
| CN201813780U (en) * | 2010-10-14 | 2011-05-04 | 林和荣 | Automatic black strip tea fermentation machine |
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| CN101961058A (en) | 2011-02-02 |
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Owner name: NINGDE HONGCHANG AGRICULTURAL MACHINERY CO., LTD. Free format text: FORMER OWNER: LIN HERONG Effective date: 20140410 |
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Effective date of registration: 20140410 Address after: 352100, No. 19, industrial park, East China Overseas Economic Development Zone, Fujian, Ningde, and No. 23, Cha Cha Road, No. 1 Patentee after: Ningde Hongchang Agricultural Machinery Co., Ltd. Address before: The village of Nanyang city of Fujian province Ningde 352100 Shouning County town of Nanyang Industrial Road No. 5 Patentee before: Lin Herong |
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Granted publication date: 20121219 Termination date: 20151014 |
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