CN101956046B - Stainless steel strong-atomizing and solid dissolving device - Google Patents
Stainless steel strong-atomizing and solid dissolving device Download PDFInfo
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- CN101956046B CN101956046B CN2010105225075A CN201010522507A CN101956046B CN 101956046 B CN101956046 B CN 101956046B CN 2010105225075 A CN2010105225075 A CN 2010105225075A CN 201010522507 A CN201010522507 A CN 201010522507A CN 101956046 B CN101956046 B CN 101956046B
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- atomizing
- solid solution
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- jar
- solid
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Abstract
The invention relates to a stainless steel strong-atomizing and solid-dissolving device comprising an atomizing and solid-dissolving main tank and a filter, wherein the bottom end part of the filter is provided with a slag discharging port, a support frame is fixedly arranged on the inner wall of the atomizing and solid-dissolving main tank, an upper nozzle is fixedly arranged in the atomizing and solid-dissolving main tank above the support frame, a lower nozzle is arranged in the atomizing and solid-dissolving main tank below the support frame, and the upper nozzle downwards sprays to the support frame, the lower nozzle upwards sprays to the support frame; and a liquid inlet pipeline of the upper nozzle and a liquid inlet pipeline of the lower nozzle are connected with a regulating valve after connected in parallel, the regulating valve is connected to the filter, and a recovering water pump is connected to a recovering pipe installed at the bottom end part of the atomizing and solid-dissolving main tank and connected to the filter. The stainless steel strong-atomizing and solid-dissolving device can save a great amount of cooling water, and the recovery rate of heat energy approaches to 50%. The stainless steel strong-atomizing and solid-dissolving device can automatically control the solid-dissolving temperature so that the solid-dissolving quality of stainless steel is stable, the whole solid-dissolving time is shortened, and the operation is convenient, thereby being beneficial to energy saving and the cyclic utilization of water resources.
Description
Technical field
The present invention relates to a kind of after-treatment device, especially a kind of stainless steel solid solution device that atomizes by force.
Background technology
After the technologies such as the heating of stainless steel process, forging, processing, the metallographic particle increases slightly, produces poor chromium, intergranular corrosion phenomenon; For eliminating stress; The refined structure tissue, reduction starting material molecular structure reaches erosion-resisting purpose, must be to stainless material and the product after the technologies such as process heating, forging, processing, through solution treatment, traditional austenite treatment temp control criterion is 1050 ~ 400 ℃.Tradition stainless steel solid solution treatment method adopts the full immersed method of big flood to handle, and wastes great lot of water resources on the one hand, is not easy to control solid solubility temperature on the other hand.
Summary of the invention
The objective of the invention is to overcome the deficiency that exists in the prior art, provide a kind of make stainless steel solid solution steady quality, can practice thrift that water coolant, water utilization rate are high, the energy recovery stainless steel solid solution device that atomizes by force preferably.
According to technical scheme provided by the invention, the said stainless steel solid solution device that atomizes by force, it comprises atomizing solid solution master jar, strainer; The bottom of strainer is provided with slag-drip opening; Atomizing solid solution master jar inwall is fixed with bracing frame, and the atomizing solid solution master jar internal fixation above bracing frame is provided with upper spray nozzle, and the atomizing solid solution master jar internal fixation below bracing frame is provided with nozzle down; Upper spray nozzle sprays downwards and towards bracing frame; Following nozzle is upwards and towards the bracing frame ejection, is connected variable valve, variable valve access strainer after the input duct parallel connection of the input duct of upper spray nozzle and following nozzle; Be connected with the recovery water pump on the TFL that install the bottom of atomizing solid solution master jar, reclaim water pump and insert strainer.
Said upper spray nozzle, down nozzle is the nozzle of bell mouth shape, and upper spray nozzle, the edge of nozzle contacts with the inwall of the solid solution master jar that atomizes down.Said upper spray nozzle equates with the distance of following nozzle to bracing frame to the distance of bracing frame.
On said atomizing solid solution master tank wall, be installed with TM, the temperature sense end of TM is in the jar internal cavity of the atomizing solid solution master jar between upper spray nozzle and the following nozzle.
Also be provided with waste-heat recovery device and waste heat recovery pump; The entrance end of waste heat recovery pump is connected the jar inner bottom part of atomizing solid solution master jar; Waste heat recovery pump outlet end is connected with the entrance end of waste-heat recovery device, and the exit end of waste-heat recovery device connects waste heat and uses equipment.
The present invention can practice thrift a large amount of water coolants, and water utilization rate is near 80%, and energy recovery is near 50%; The present invention can control solid solubility temperature automatically, makes stainless steel solid solution steady quality, and whole solution time shortens; Easy to operate, to save energy, the water resources recycle brings glad tidings.
Description of drawings
Fig. 1 is an one-piece construction synoptic diagram of the present invention.
Embodiment
Below in conjunction with concrete accompanying drawing and embodiment the present invention is described further.
As shown in the figure: the stainless steel solid solution device that atomizes by force; It comprises atomizing solid solution master jar 6, strainer 10, and the bottom of strainer 10 is provided with slag-drip opening 12, and atomizing solid solution master jar 6 inwalls are fixed with bracing frame 13; Atomizing solid solution master jar 6 internal fixation above bracing frame 13 are provided with upper spray nozzle 2; Atomizing solid solution master jar 6 internal fixation below bracing frame 13 are provided with nozzle 14 down, and upper spray nozzle 2 sprays downwards and towards bracing frame 13, and following nozzle 14 upwards and towards bracing frame 13 sprays; Be connected variable valve 8 after the input duct parallel connection of the input duct of upper spray nozzle 2 and following nozzle 14; Variable valve 8 inserts strainer 10, is connected with on the TFL that install the bottom of atomizing solid solution master jar 6 and reclaims water pump 11, reclaims water pump 11 and inserts strainer 10.
Said upper spray nozzle 2, nozzle 14 is the nozzle of bell mouth shape down, and upper spray nozzle 2, the edge of nozzle 14 contacts with the inwall of the solid solution master jar 6 that atomizes down.Said upper spray nozzle 2 equates with the distance of following nozzle 14 to bracing frame 13 to the distance of bracing frame 13.
On said atomizing solid solution master jar 6 outer walls, be installed with TM 3, the temperature sense end of TM 3 is in the jar internal cavity of the atomizing solid solution master jar 6 between upper spray nozzle 2 and the following nozzle 14.
Also be provided with waste-heat recovery device 4 and waste heat recovery pump 5; The entrance end of waste heat recovery pump 5 is connected the jar inner bottom part of atomizing solid solution master jar 6; The exit end of waste heat recovery pump 5 is connected with the entrance end of waste-heat recovery device 4, and the exit end of waste-heat recovery device 4 connects waste heat and uses equipment.
The stainless material and the product that need solution treatment, through the inside of unsettled jacking system entering atomizing solid solution master jar 6, atomizing solid solution master jar 6 internal structures are divided into two layers; The stainless material and the product that need processing; Unsettled on the bracing frame 13 of atomizing solid solution master jar 6, material and product cover loam cake 1 after placing and finishing then; Start the HPP plenum system of strong atomizing sprayer; Upper spray nozzle 2, following nozzle 14 spray water coolant towards the workpiece on the bracing frame 13, and the upper spray nozzle 2 of strong atomizing sprayer, following nozzle 14 are evenly distributed on around stainless material and the product, carry out fast cooling; Cover body is the temperature that the automatic observing response solid solution of temperature controlling system part is arranged, and the standard solid solubility temperature of reaching quits work automatically.All waters of answering in atomizing solid solution master jar 6 structures reach zero release, conserve water resource as the permanent water (through filtering and deposition) that recycles.Heat process waste heat recovery pump 5, waste-heat recovery device 4 outer passing in material previously treated and the product chambers through producing after the solid solution in the water; Improve the temperature of material and product; Practice thrift heating energy source, stainless material and product are opened loam cake 1 (also can adopt without loam cake) through solid solution; Unsettled jacking system takes out workpiece, and solid solution finishes.
The waste water that solid solution produces gets into strainer 10 through reclaiming water pump 11, and after the filtration, waste residue is discharged from slag-drip opening 12, and clean water gets into upper spray nozzle 2 and following nozzle 14 again through variable valve 8, reaches the effect of cycle applications.
Heat in the waste water that solid solution produces is reclaimed by waste-heat recovery device 4.
Claims (5)
1. stainless steel solid solution device that atomizes by force; It is characterized in that: it comprises atomizing solid solution master's jar (6), strainer (10); The bottom of strainer (10) is provided with slag-drip opening (12); Atomizing solid solution master's jar (6) inwall is fixed with bracing frame (13), and atomizing solid solution master jar (6) internal fixation in bracing frame (13) top is provided with upper spray nozzle (2), and atomizing solid solution master jar (6) internal fixation in bracing frame (13) below is provided with nozzle (14) down; Upper spray nozzle (2) sprays downwards and towards bracing frame (13); Following nozzle (14) is upwards and towards bracing frame (13) ejection, is connected variable valve (8), variable valve (8) access strainer (10) after the input duct parallel connection of the input duct of upper spray nozzle (2) and following nozzle (14); Be connected with on the TFL that install the bottom of atomizing solid solution master's jar (6) and reclaim water pump (11), reclaim water pump (11) and insert strainer (10).
2. the stainless steel as claimed in claim 1 solid solution device that atomizes by force; It is characterized in that: said upper spray nozzle (2), down nozzle (14) is the nozzle of bell mouth shape, and upper spray nozzle (2), the edge of nozzle (14) contacts with the inwall of the solid solution master's jar (6) that atomizes down.
3. according to claim 1 or claim 2 the stainless steel solid solution device that atomizes by force, it is characterized in that: said upper spray nozzle (2) equates with the distance of following nozzle (14) to bracing frame (13) to the distance of bracing frame (13).
4. the stainless steel as claimed in claim 1 solid solution device that atomizes by force; It is characterized in that: on said atomizing solid solution master jar (6) outer wall, be installed with TM (3), the temperature sense end of TM (3) is in the jar internal cavity of the atomizing solid solution master jar (6) between upper spray nozzle (2) and the following nozzle (14).
5. the stainless steel as claimed in claim 1 solid solution device that atomizes by force; It is characterized in that: also be provided with waste-heat recovery device (4) and waste heat recovery pump (5); The entrance end of waste heat recovery pump (5) is connected the jar inner bottom part of atomizing solid solution master's jar (6); The exit end of waste heat recovery pump (5) is connected with the entrance end of waste-heat recovery device (4), and the exit end of waste-heat recovery device (4) connects waste heat and uses equipment.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105225075A CN101956046B (en) | 2010-10-28 | 2010-10-28 | Stainless steel strong-atomizing and solid dissolving device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010105225075A CN101956046B (en) | 2010-10-28 | 2010-10-28 | Stainless steel strong-atomizing and solid dissolving device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101956046A CN101956046A (en) | 2011-01-26 |
| CN101956046B true CN101956046B (en) | 2012-04-25 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010105225075A Expired - Fee Related CN101956046B (en) | 2010-10-28 | 2010-10-28 | Stainless steel strong-atomizing and solid dissolving device |
Country Status (1)
| Country | Link |
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| CN (1) | CN101956046B (en) |
Family Cites Families (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2811321Y (en) * | 2005-08-13 | 2006-08-30 | 河南科技大学 | On-line solid solution device for precipitation strengthening type copper alloy wire and rod |
| CN201834944U (en) * | 2010-10-28 | 2011-05-18 | 无锡市前洲西塘锻压有限公司 | Stainless steel strong-atomization solution device |
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- 2010-10-28 CN CN2010105225075A patent/CN101956046B/en not_active Expired - Fee Related
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| Publication number | Publication date |
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| CN101956046A (en) | 2011-01-26 |
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