Summary of the invention
The objective of the invention is: the method and coating frock that provide a kind of compressor stator assembly bi-component hot setting organic siliconresin mixture wearing layer to apply, to satisfy the development needs of certain new work engine.
Technical scheme of the present invention is: the painting method of ring surface organic siliconresin wearing layer in the compressor stator is characterized in that the step of coating is following:
1, oil removing: the wiping oil removing is carried out with aero-washing gasoline in ring surface and frock surface in the compressor stator assembly, with ring surface in the filter paper wiping compressor stator assembly and coating frock surface, can not have greasy dirt on the filter paper after the oil removing;
2, roughening treatment: ring surface in the compressor stator assembly is carried out the blast alligatoring, and sand grains is 120 orders~220 purpose Al
2O
3Sand; Blast is 0.3MPa~0.55MPa; The blast distance is 150~200mm; Coverage rate is 200%~300%; With the clean compressed air that does not have oil the residue on the ring surface in the compressor stator assembly is cleaned out behind the blast;
3, paste protective tapes: with adhesive tape the non-coated side of compressor stator assembly is protected, prevented that non-coated side from adhering to the bi-component organic silicon resin;
4, preparation RTV630 organic siliconresin mixture: the RTV630 organic siliconresin is made up of the bead of the first component RTV630A, the second component RTV630B and granularity 12#; The quality of the second component RTV630B accounts for 7%~9% of RTV630 organic siliconresin mixture; The quality of bead accounts for 8%~10% of RTV630 organic siliconresin mixture, and surplus is the first component RTV630A; The preparation process of RTV630 organic siliconresin mixture is: earlier with bead dry 1h~2h in 150 ± 10 ℃ environment, vacuumize processing with putting into vacuum chamber after the three component mixing and stirring then, the air pressure of vacuum chamber is 5~8 * 10
-5KPa, vacuumizing the processing time is 10min~20min;
5, apply primer: ring surface evenly applies the skim primer in compressor stator assembly, and primer is SS4155, places 10min~30min;
6, release agent application: at the surface applied releasing agent that coating tool contacts with the RTV630 organic siliconresin, releasing agent is suds, and the suds proportioning is: soap: water=50~200g: 100g, place 10min~30min after the release agent application;
7, to assembling compressor stator assembly on the coating tool: compressor stator assembly is placed on the coating tool, and the surface that makes the interior ring surface of compressor stator assembly contact the RTV630 organic siliconresin with coating tool forms the perfusion cavity;
8, perfusion RTV630 organic siliconresin mixture: the RTV630 organic siliconresin mixture for preparing is taken out from vacuum chamber; Be filled into rapidly in the above-mentioned perfusion cavity; In filling process; Knock coating tool gently with wooden mallet, treat that RTV630 organic siliconresin mixture fills up whole perfusion cavity after, place 40min~80min;
9, solidify: will pour into the compressor stator assembly of getting well and send into coating tool and solidify in the heating furnace, solidification temperature is 100 ℃~150 ℃, and temperature retention time 30min~60min is with the stove cool to room temperature;
10, the demoulding: compressor stator assembly is taken off from coating tool, and the fifth wheel beyond the ring surface in the cleaning compressor stator assembly.
The employed coating frock of painting method as described above is characterized in that, applies frock and is made up of base ring, connecting ring and die cavity ring; Base ring is an annulus that has centre bore; Upper surface at base ring has a cannelure coaxial with centre bore; The bottom land of cannelure is parallel and the plane base ring lower surface; The cell wall of cannelure is vertical with bottom land, and the diameter of ring slot outside wall is greater than the diameter of compressor stator assembly hypomere casing lower port and keep matched in clearance, in the port of the upper surface centre bore of base ring the base ring positioning step hole of a diameter greater than the base ring centre bore is arranged; Connecting ring is a cylinder; The diameter of connecting ring is less than the diameter in the positioning step hole of base ring centre bore port; The lower end of connecting ring is inserted in the above-mentioned base ring positioning step hole and is kept matched in clearance; Port at the upper surface centre bore of connecting ring has a diameter greater than the connecting ring positioning step hole that connects centre bore, and the axial length of connecting ring is less than the axial length of compressor stator assembly hypomere casing; The die cavity ring is by annulus and truncated cone-shaped cylinder connect to form down; The lower end of truncated cone-shaped cylinder is connected to integral body with the centre bore sidewall of following annulus; The upper surface of annulus applying under the lower end of ring and the die cavity ring in the compressor stator assembly; The outer round table surface of die cavity ring truncated cone-shaped cylinder is parallel with the inner surface of ring in the compressor stator assembly; The upper end of die cavity ring truncated cone-shaped cylinder is higher than the upper end of ring in the compressor stator assembly, forms RTV630 organic siliconresin mixture perfusion cavity in the outer round table surface of die cavity ring truncated cone-shaped cylinder and the compressor stator assembly between the inner surface of ring.
Advantage of the present invention is: can accomplish the coating of ring surface bi-component hot setting organic siliconresin mixture wearing layer in the compressor stator assembly, satisfy the development needs of certain new work engine.
The specific embodiment
Explain further details in the face of the present invention down.The painting method of ring surface organic siliconresin wearing layer in the compressor stator is characterized in that the step of coating is following:
1, oil removing: the wiping oil removing is carried out with aero-washing gasoline in ring surface and frock surface in the compressor stator assembly, with ring surface in the filter paper wiping compressor stator assembly and coating frock surface, can not have greasy dirt on the filter paper after the oil removing;
2, roughening treatment: ring surface in the compressor stator assembly is carried out the blast alligatoring, and sand grains is 120 orders~220 purpose Al
2O
3Sand; Blast is 0.3MPa~0.55MPa; The blast distance is 150~200mm; Coverage rate is 200%~300%; With the clean compressed air that does not have oil the residue on the ring surface in the compressor stator assembly is cleaned out behind the blast;
3, paste protective tapes: with adhesive tape the non-coated side of compressor stator assembly is protected, prevented that non-coated side from adhering to the bi-component organic silicon resin;
4, preparation RTV630 organic siliconresin mixture: the RTV630 organic siliconresin is made up of the bead of the first component RTV630A, the second component RTV630B and granularity 12#; The quality of the second component RTV630B accounts for 7%~9% of RTV630 organic siliconresin mixture; The quality of bead accounts for 8%~10% of RTV630 organic siliconresin mixture, and surplus is the first component RTV630A; The preparation process of RTV630 organic siliconresin mixture is: earlier with bead dry 1h~2h in 150 ± 10 ℃ environment, vacuumize processing with putting into vacuum chamber after the three component mixing and stirring then, the air pressure of vacuum chamber is 5~8 * 10
-5KPa, vacuumizing the processing time is 10min~20min;
5, apply primer: ring surface evenly applies the skim primer in compressor stator assembly, and primer is SS4155, places 10min~30min;
6, release agent application: at the surface applied releasing agent that coating tool contacts with the RTV630 organic siliconresin, releasing agent is suds, and the suds proportioning is: soap: water=50~200g: 100g, place 10min~30min after the release agent application;
7, to assembling compressor stator assembly on the coating tool: compressor stator assembly is placed on the coating tool, and the surface that makes the interior ring surface of compressor stator assembly contact the RTV630 organic siliconresin with coating tool forms the perfusion cavity;
8, perfusion RTV630 organic siliconresin mixture: the RTV630 organic siliconresin mixture for preparing is taken out from vacuum chamber; Be filled into rapidly in the above-mentioned perfusion cavity; In filling process; Knock coating tool gently with wooden mallet, treat that RTV630 organic siliconresin mixture fills up whole perfusion cavity after, place 40min~80min;
9, solidify: will pour into the compressor stator assembly of getting well and send into coating tool and solidify in the heating furnace, solidification temperature is 100 ℃~150 ℃, and temperature retention time 30min~60min is with the stove cool to room temperature;
10, the demoulding: compressor stator assembly is taken off from coating tool, and the fifth wheel beyond the ring surface in the cleaning compressor stator assembly.
The employed coating frock of painting method as described above is characterized in that, applies frock and is made up of base ring 1, connecting ring 2 and die cavity ring 3; Base ring 1 is an annulus that has centre bore; Upper surface at base ring 1 has a cannelure 5 coaxial with centre bore; The bottom land of cannelure 5 is parallel and plane base ring 1 lower surface; The cell wall of cannelure 5 is vertical with bottom land, and the diameter of cannelure 5 lateral walls is greater than the diameter of compressor stator assembly 4 hypomere casing 4b lower port and keep matched in clearance, in the port of the upper surface centre bore of base ring 1 the base ring positioning step hole of a diameter greater than base ring 1 centre bore is arranged; Connecting ring 2 is cylinders; The diameter of connecting ring 2 is less than the diameter in the positioning step hole of base ring 1 centre bore port; The lower end of connecting ring 2 is inserted in the above-mentioned base ring positioning step hole and is kept matched in clearance; Port at the upper surface centre bore of connecting ring 2 has a diameter greater than the connecting ring positioning step hole that connects 2 centre bores, and the axial length of connecting ring 2 is less than the axial length of compressor stator assembly hypomere casing 4b; Die cavity ring 3 is by annulus 3a and truncated cone-shaped cylinder 3b connect to form down; The lower end of truncated cone-shaped cylinder 3b is connected to integral body with the centre bore sidewall of following annulus 3a; The upper surface of the lower end of ring 4c and 3 times annulus 3a of die cavity ring is fitted in the compressor stator assembly; The outer round table surface of die cavity ring 3 truncated cone-shaped cylinder 3b is parallel with the inner surface of ring 4c in the compressor stator assembly; The upper end of die cavity ring 3 truncated cone-shaped cylinder 3b is higher than the upper end of ring 4c in the compressor stator assembly, forms RTV630 organic siliconresin mixture perfusion cavity 6 in the outer round table surface of die cavity ring 3 truncated cone-shaped cylinder 3b and the compressor stator assembly between the inner surface of ring 4c.
In order to alleviate the weight of frock, on the sidewall of the bottom land of cannelure 5 on the base ring 1 and connecting ring 2, have the lightening hole that is uniformly distributed along the circumference.
Embodiment 1:01 workpiece
1, oil removing: the wiping oil removing is carried out with aero-washing gasoline in ring surface and frock surface in the compressor stator assembly, with ring surface in the filter paper wiping compressor stator assembly and coating frock surface, can not have greasy dirt on the filter paper after the oil removing;
2, roughening treatment: ring surface in the compressor stator assembly is carried out the blast alligatoring, and sand grains is 120 purpose Al
2O
3Sand; Blast is 0.3MPa; The blast distance is 150~160mm; Coverage rate is 200%~300%; With the clean compressed air that does not have oil the residue on the ring surface in the compressor stator assembly is cleaned out behind the blast;
3, paste protective tapes: with adhesive tape the non-coated side of compressor stator assembly is protected, prevented that non-coated side from adhering to the bi-component organic siliconresin;
4, preparation RTV630 organic siliconresin mixture: the RTV630 organic siliconresin is made up of the bead of the first component RTV630A, the second component RTV630B and granularity 12#; The quality of the second component RTV630B accounts for 7%~9% of RTV630 organic siliconresin mixture; The quality of bead accounts for 8%~10% of RTV630 organic siliconresin mixture, and surplus is the first component RTV630A; The preparation process of RTV630 organic siliconresin mixture is: earlier with bead dry 1h~2h in 150 ± 10 ℃ environment, vacuumize processing with putting into vacuum chamber after the three component mixing and stirring then, the air pressure of vacuum chamber is 5 * 10
-5KPa, vacuumizing the processing time is 10min;
5, apply primer: ring surface evenly applies the skim primer in compressor stator assembly, and primer is SS4155, places 10min;
6, release agent application: at the surface applied releasing agent that coating tool contacts with the RTV630 organic siliconresin, releasing agent is suds, and the suds proportioning is: soap: water=50: 100g, place 10min after the release agent application;
7, to assembling compressor stator assembly on the coating tool: compressor stator assembly is placed on the coating tool, and the surface that makes the interior ring surface of compressor stator assembly contact the RTV630 organic siliconresin with coating tool forms the perfusion cavity;
8, perfusion RTV630 organic siliconresin mixture: the RTV630 organic siliconresin mixture for preparing is taken out from vacuum chamber; Be filled into rapidly in the above-mentioned perfusion cavity; In filling process; Knock coating tool gently with wooden mallet, treat that RTV630 organic siliconresin mixture fills up whole perfusion cavity after, place 40min;
9, solidify: will pour into the compressor stator assembly of getting well and send into coating tool and solidify in the heating furnace, solidification temperature is 100 ℃~150 ℃, and temperature retention time 60min is with the stove cool to room temperature;
10, the demoulding: compressor stator assembly is taken off from coating tool, and the fifth wheel beyond the ring surface in the cleaning compressor stator assembly.
Embodiment 2:02 workpiece
1, oil removing: the wiping oil removing is carried out with aero-washing gasoline in ring surface and frock surface in the compressor stator assembly, with ring surface in the filter paper wiping compressor stator assembly and coating frock surface, can not have greasy dirt on the filter paper after the oil removing;
2, roughening treatment: ring surface in the compressor stator assembly is carried out the blast alligatoring, and sand grains is 180 purpose Al
2O
3Sand; Blast is 0.4MPa; The blast distance is 160~180mm; Coverage rate is 200%~300%; With the clean compressed air that does not have oil the residue on the ring surface in the compressor stator assembly is cleaned out behind the blast;
3, paste protective tapes: with adhesive tape the non-coated side of compressor stator assembly is protected, prevented that non-coated side from adhering to the bi-component organic siliconresin;
4, preparation RTV630 organic siliconresin mixture: the RTV630 organic siliconresin is made up of the bead of the first component RTV630A, the second component RTV630B and granularity 12#; The quality of the second component RTV630B accounts for 7%~9% of RTV630 organic siliconresin mixture; The quality of bead accounts for 8%~10% of RTV630 organic siliconresin mixture, and surplus is the first component RTV630A; The preparation process of RTV630 organic siliconresin mixture is: earlier with bead dry 1h~2h in 150 ± 10 ℃ environment, vacuumize processing with putting into vacuum chamber after the three component mixing and stirring then, the air pressure of vacuum chamber is 6 * 10
-5KPa, vacuumizing the processing time is 15min;
5, apply primer: ring surface evenly applies the skim primer in compressor stator assembly, and primer is SS4155, places 20min;
6, release agent application: at the surface applied releasing agent that coating tool contacts with the RTV630 organic siliconresin, releasing agent is suds, and the suds proportioning is: soap: water=100g: 100g, place 20min after the release agent application;
7, to assembling compressor stator assembly on the coating tool: compressor stator assembly is placed on the coating tool, and the surface that makes the interior ring surface of compressor stator assembly contact the RTV630 organic siliconresin with coating tool forms the perfusion cavity;
8, perfusion RTV630 organic siliconresin mixture: the RTV630 organic siliconresin mixture for preparing is taken out from vacuum chamber; Be filled into rapidly in the above-mentioned perfusion cavity; In filling process; Knock coating tool gently with wooden mallet, treat that RTV630 organic siliconresin mixture fills up whole perfusion cavity after, place 60min;
9, solidify: will pour into the compressor stator assembly of getting well and send into coating tool and solidify in the heating furnace, solidification temperature is 130 ℃, and temperature retention time 45min is with the stove cool to room temperature;
10, the demoulding: compressor stator assembly is taken off from coating tool, and the fifth wheel beyond the ring surface in the cleaning compressor stator assembly.
Embodiment 3:03 workpiece
1, oil removing: the wiping oil removing is carried out with aero-washing gasoline in ring surface and frock surface in the compressor stator assembly, with ring surface in the filter paper wiping compressor stator assembly and coating frock surface, can not have greasy dirt on the filter paper after the oil removing;
2, roughening treatment: ring surface in the compressor stator assembly is carried out the blast alligatoring, and sand grains is 220 purpose Al
2O
3Sand; Blast is 0.55MPa; The blast distance is 180~200mm; Coverage rate is 200%~300%; With the clean compressed air that does not have oil the residue on the ring surface in the compressor stator assembly is cleaned out behind the blast;
3, paste protective tapes: with adhesive tape the non-coated side of compressor stator assembly is protected, prevented that non-coated side from adhering to the bi-component organic siliconresin;
4, preparation RTV630 organic siliconresin mixture: the RTV630 organic siliconresin is made up of the bead of the first component RTV630A, the second component RTV630B and granularity 12#; The quality of the second component RTV630B accounts for 7%~9% of RTV630 organic siliconresin mixture; The quality of bead accounts for 8%~10% of RTV630 organic siliconresin mixture, and surplus is the first component RTV630A; The preparation process of RTV630 organic siliconresin mixture is: earlier with bead dry 1h~2h in 150 ± 10 ℃ environment, vacuumize processing with putting into vacuum chamber after the three component mixing and stirring then, the air pressure of vacuum chamber is 8 * 10
-5KPa, vacuumizing the processing time is 20min;
5, apply primer: ring surface evenly applies the skim primer in compressor stator assembly, and primer is SS4155, places 30min;
6, release agent application: at the surface applied releasing agent that coating tool contacts with the RTV630 organic siliconresin, releasing agent is suds, and the suds proportioning is: soap: water=200g: 100g, place 30min after the release agent application;
7, to assembling compressor stator assembly on the coating tool: compressor stator assembly is placed on the coating tool, and the surface that makes the interior ring surface of compressor stator assembly contact the RTV630 organic siliconresin with coating tool forms the perfusion cavity;
8, perfusion RTV630 organic siliconresin mixture: the RTV630 organic siliconresin mixture for preparing is taken out from vacuum chamber; Be filled into rapidly in the above-mentioned perfusion cavity; In filling process; Knock coating tool gently with wooden mallet, treat that RTV630 organic siliconresin mixture fills up whole perfusion cavity after, place 80min;
9, solidify: will pour into the compressor stator assembly of getting well and send into coating tool and solidify in the heating furnace, solidification temperature is 150 ℃, and temperature retention time 30min is with the stove cool to room temperature;
10, the demoulding: compressor stator assembly is taken off from coating tool, and the fifth wheel beyond the ring surface in the cleaning compressor stator assembly.