CN101954317B - Radial spray regular cyclone separator - Google Patents
Radial spray regular cyclone separator Download PDFInfo
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- CN101954317B CN101954317B CN2010105183852A CN201010518385A CN101954317B CN 101954317 B CN101954317 B CN 101954317B CN 2010105183852 A CN2010105183852 A CN 2010105183852A CN 201010518385 A CN201010518385 A CN 201010518385A CN 101954317 B CN101954317 B CN 101954317B
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Abstract
The invention discloses a radial spray regular cyclone separator which mainly comprises an inner cylinder and an outer cylinder, wherein the inner cylinder and the outer cylinder are installed coaxially; a separating chamber is formed between the side walls of the inner cylinder and the outer cylinder; spiral guide blades are installed in the separating chamber; the upper end of the inner cylinder is communicated with an air outlet pipe; an annular channel communicated with the separating chamber is formed between the air outlet pipe and a cylindrical flow regulation pipe sleeved outside the air outlet pipe; a radial impeller is installed in a cavity between the upper end of the outer cylinder and the upper end of the inner cylinder by taking the air outlet pipe as a center; and dust laden air flow enters from the annular channel, is guided to the inner wall of the outer cylinder by the radial impeller, and then enters the separating chamber by turning 90 degrees. In the invention, the solid particles are separated by the combined action of radial spray inertia force and spiral rotation centrifugal force, the centrifugal separation force is enhanced, and the dust laden air flow does regular spiral rotational movement in the spiral flow separating chamber, thus preventing whirlpool caused by air shock in the separating chamber and improving the separation efficiency.
Description
Technical field
The present invention relates to the solid separation technology field of gas (liquid); Be specifically related to the regular spiral flow separator of a kind of radial spray, be mainly used in the dust pelletizing system of industries such as oil, chemical industry, medicine, smelting iron and steel, non-ferrous metal metallurgy, cement plant, thermal power plant, grain processing plant, coking plant.
Background technology
The gas solid separation of dust-contained airflow is the main technique flow process of industries such as oil, chemical industry, medicine, mine, metallurgy, cement, thermoelectricity, grain processing.Reducing the pollution of all types of industries dust to atmosphere, is the environmental protection problem that the current whole world is paid attention to.
In above-mentioned field, cyclone separator is to be employed more separation equipment.To be dust-contained airflow get into the cylinder shape of spinning along tangent line to the basic principle of cyclone separator rotatablely moves, solid particle under action of centrifugal force to the motion of cylinder inner wall face, thereby be captured, as shown in Figure 1.Simple in structure because of it, reliable, so 100 for many years in relevant industries, be used widely.The shortcoming of cyclone separator is very low to the separative efficiency of fine particle.According to list of references " Zhang Dianyin; Wang Chun. the deduster handbook. Beijing. the .2004.10 of Chemical Industry Press " in table 1-18 introduce, when the solid grain size in the dust-contained airflow >=50 μ m, the separative efficiency of cyclone separator can reach 94%; But when solid grain size in the dust-contained airflow is 5 μ m; Separative efficiency only 27%, when particle diameter was 1 μ m, separative efficiency was merely 8%.According to this list of references table 1-21 regulation, when the solid grain size in the dust-contained airflow≤10 μ m, cyclone separator no longer plays the dedusting effect, must adopt sack cleaner or electrostatic precipitator.
Since obtaining first patent with the cyclone separator for the subject matter application in 1886, the technology of cyclone separator is constantly developed always, to main two aspects, the one, theoretical research, the 2nd, the experimental study of dividing of its research.For the separative efficiency and minimizing flow losses that improve cyclone separator, experimental study is divided into two aspects again, and the one, each geometric parameter and the inlet velocity of optimization cyclone separator; The 2nd, the version of change cyclone separator.Up to the present, all obtained obvious effects at this aspect two.Effect is preferably U.S. Pat 2941621 aspect parameters optimization, and this patent is with the reduced to tens of separation chamber's cylinder millimeter, has improved separative efficiency greatly, for the catalyst dust of particle diameter≤10 μ m separating effect has preferably been arranged.In order to satisfy big flow, a plurality of separate unit tubules are made the array of parallel connection through cyclone separator.Because tubule quantity is more, cause equipment huge, complex structure is made difficulty, and it is uneven to be prone to produce assignment of traffic between each single tube, and dust problem such as play a reversed role causes separative efficiency to reduce.When charge flow rate fluctuation was big, separative efficiency was lower especially, and time is everlasting on the ground far away of hundreds of rice around the refinery catalytic cracking unit, and naked eyes just can be seen the catalyst dust that one deck is white.Because the separating force of cyclone separator depends on the diameter of dust-contained airflow inlet velocity and separation chamber, so the fluctuation of inlet air flow flow is the inevitable shortcoming of cyclone separator to the influence of separative efficiency.
Changing version has certain innovation property, and patent documentation CN85200870U makes cyclone separator into several by an air inlet exactly, and concrete structure is seen shown in Figure 2.In this patent documentation the air velocity of each air inlet is brought up to 100m/s, improve 4～5 times than the speed of former cyclone separator air inlet, this improvement has improved separative efficiency.But import department's flow resistance can increase, and air velocity only can reach 100m/s in import department, and after air-flow got into the annular release chamber, air velocity can descend rapidly, can not in whole volute chamber, keep high centrifugal acceleration always.The big minor swing of air velocity of import department can influence separative efficiency simultaneously.
Increase centrifugal force and be the effective way that improves the gas-solid separator separative efficiency.Chinese patent document ZL02103986.O, 02103989.5 and CN2766964Y made effective achievement in this respect; Their common characteristic is in being similar to the circular cylindrical shell of cyclone separator, to adorn the pinwheel of a rotation, like the described pinwheel structure of CN2766964Y: " pinwheel by U font needle-like seedling radially evenly dense arrangement layering stacked combination on wheel hub, form.There is at least one pinwheel to be fixed on the turning cylinder." its structural principle is as shown in Figure 3, pinwheel is to do dead axle by driven by motor to rotate among the figure.The flow direction of dust-contained airflow can be the tangential with pinwheel and flow (or helical flow), also can be axial flow.The effect of pinwheel be with air-flow in solid particle collide, make particle obtain higher centrifugal force, thereby improve the separative efficiency of ultra-fine grain.According to this patent documentation statement, be the particle of 2 μ m to particle diameter, separative efficiency can improve 2 times.This be one greatly the progress.Obviously, the main solid particles of this pinwheel additional in the patent documentation increases rotation function, improves separative efficiency.This improvement has increased by a cover rotor, added energy consumption, and the entering of dust-contained airflow and discharge must provide kinetic energy by blower fan.
Summary of the invention
The present invention proposes the regular cyclonic separator of a kind of radial spray, has improved the centrifugal force to solid particle in the air-flow through simple structural design, has strengthened the dust removing effects to ultra-fine grain.
The regular cyclone separator of radial spray comprises coaxial mounted inner cylinder and outer cylinder, and the cavity between inner cylinder and the outer cylinder sidewall forms the separation chamber; The lower end of outer cylinder is connected to the inverted cone tube, and the awl mouth of inverted cone tube is the solid particle outlet; The upper end of inner cylinder is communicated with escape pipe; The escape pipe outer cover is equipped with the rectification cylinder, forms the circular passage that is communicated with the separation chamber between rectification cylinder and the escape pipe sidewall; Cavity between outer cylinder upper end and the inner cylinder upper end is that the center is equipped with radial impeller with said escape pipe; Dust-contained airflow gets into from the circular passage, and through radial impeller guiding outer cylinder inwall, 90 degree turn to and get into the separation chamber again.
As optimization, the spiral guide vane is installed in the said separation chamber.
The present invention has following characteristics with respect to prior art:
1, improved centrifugal force: to be dust-contained airflow get into the cylinder shape of spinning along tangent line to the basic principle of existing cyclone separator rotatablely moves; Solid particle only moves to the cylinder inner wall face under the helical rotation action of centrifugal force, thereby is captured, and central upper portion gets into and the dust-contained airflow among the present invention is from the separation chamber; Radially spray inflow outer cylinder internal face by the center; Turn 90 degrees along axis is anxious downwards again, produce spirality through the guiding of one group of axial screw guide vane and rotatablely move, under radial spray inertia force and the acting in conjunction of helical rotation centrifugal force, solid particle is separated; Strengthen centrifugation power, improved separative efficiency.
2. avoid whirlpool: owing to do regular spirality and rotatablely move under the guiding of dust-contained airflow one group of spiral guide vane in the spiral flow separation chamber, can avoid that gas shock causes whirlpool in the separation chamber, and influence separative efficiency.
3. shorten and separate the path: because the radial dimension of the annular runner of spiral flow separation chamber is little, shortened the radially road warp of separate solid particles, also improved the speed that spirality rotatablely moves simultaneously, improved separative efficiency.
Because above-mentioned three advantages, the present invention can replace the cyclone separator is made up of a plurality of tubules footpath cyclone separator, and directly separator is simple than tubule for structure, but can guarantee the high efficiency separation to ultra-fine grain equally.
Description of drawings
Fig. 1 is a kind of cyclone separator structure sketch map of the prior art.
Fig. 2 is a kind of centrifugal separating device structural representation of the prior art.
Fig. 3 is a mechanical rotor whizzer structural representation of the prior art.
Fig. 4 is the regular cyclone separator structural representation of radial spray of the present invention.
Specific embodiments
The regular cyclonic separator of radial spray (as shown in Figure 4), fixing a radial impeller 4, radial impeller 4 axis and outer cylinder 6 deads in line of top of the spiral flow separation chamber outer cylinder 6 of installing axis normal.Coaxial line is installed the different concentric drums formation spiral flow separation chamber 8 of 7, two diameters of an inner cylinder in outer cylinder 6.The top of inner cylinder 7 is fixed on the wheel disc of radial impeller 4.One group of spiral guide vane 5 is evenly installed along hoop in top in spiral flow separation chamber 8; Corresponding fixed connection is distinguished with the blade of radial impeller 4 in the top of each spiral guide vane 5, and closely contacts with the outer cylinder of spiral flow separation chamber 8 is corresponding with inner cylinder respectively again.Purifying gas flow escape pipe 1 is fixedly mounted on the center of radial impeller 4 and installs with radial impeller 4 coaxial lines, and the wheel disc that penetrates radial impeller 4 is communicated with the inner chamber of inner cylinder 7.Rectification cylinder 3 is installed with purifying gas flow escape pipe 1 coaxial line, and is fixedly connected with the wheel cover plate of radial impeller 4.Annular runner of rectification cylinder 3 and purifying gas flow escape pipe 1 common formation.The axis of the axis of dust-contained airflow air inlet pipe 2 and rectification cylinder 3 constitutes certain angle (general 40 to 90 degree) each other and is fixedly installed togather.The dead in line of the axis of inverted cone tube 9 and outer cylinder 6 and be fixedly mounted on its bottom.The axis of solid particle outlet cylinder 10 and the dead in line of inverted cone tube 9 and be fixedly mounted on its conicle mouth bottom.
The effect of said radial impeller 4 is that dust-contained airflow radially is ejected into outer cylinder 6 internal face topmost equably from the center, and then the anxious annular channel that gets into spiral flow separation chamber 8 along axis downwards that turn 90 degrees.The advantage that the dust-contained airflow radial spray gets into the separation chamber is the solid particle in the air-flow directly to be delivered to the outer cylinder internal face of spiral flow separation chamber 8, compares with existing cyclone separator to have strengthened separating effect.
The effect of said spiral guide vane 5 is that the dust-contained airflow of regular entering spiral separation chamber 8 can rotatablely move according to the given helical angle shape of spinning.Compare when avoiding flowed fluctuation with existing cyclone separator, air-flow produces in the separation chamber and impacts whirlpool, influences separating effect.
The radial dimension of the annular runner of said spiral flow separation chamber 8 (seeing shown in Figure 4) is little with size with the annular runner of diameter cyclone separator (seeing shown in Figure 1); Its principle is to shorten the radially road warp of separate solid particles; Also improve simultaneously the speed of helical rotation, improved separative efficiency.
Below in conjunction with accompanying drawing the present invention is done further principle explanation.
The operation principle of the regular cyclone separator of radial spray of the present invention is: dust-contained airflow is got into by dust-contained airflow import 2; Get into the centre of radial impeller 4 through the rectification cylinder 3 and the annular runner of purifying gas flow escape pipe 1 formation; Radial impeller 4 is evenly distributed in impeller Ye Daonei with dust-contained airflow; Radially be ejected into the top in the spiral flow separation chamber 8 from the center; Air-flow directly rushes at the internal face of outer cylinder 6, and then the anxious annular channel that gets into spiral flow separation chamber 8 along axis downwards that turn 90 degrees.Dust-contained airflow is made regular spirality and is rotatablely moved under the guiding of spiral guide vane 5.When the solid particle in the dust-contained airflow got into spiral flow separation chamber 8 in radial spray, some arrived outer cylinder 6 internal faces under effect of inertia, and another part continues to separate in spirality rotatablely moves.Air-flow flows out spiral flow separation chamber 8 continued makes helical rotation downwards.When air-flow arrived frustum cone cylinder 9, beginning was upwards flowed twist, and solid content seldom in the gas that upwards flows.Air-flow after being cleaned upwards flow to purifying gas flow escape pipe 1 drain separator.Dust-contained airflow is spinned in spiral flow separation chamber 8 in the rotating process; Overwhelming majority solid particle is split into the internal face of outer cylinder 6; This part solid particle drives the downward down internal face through the inverted cone tube at the helical rotation air-flow again and moves to solid particle outlet 10, enters ash bucket (not marking).
The present invention compares bigger difference with existing cyclone separator: to be dust-contained airflow get into the cylinder shape of spinning along tangent line to the basic principle of existing cyclone separator rotatablely moves; Solid particle moves to the cylinder inner wall face under action of centrifugal force, thereby is captured.Its structure is as shown in Figure 1.Wherein the helical angle of spirality rotation changes because of the variation of flow.Basic principle of the present invention is that dust-contained airflow gets into from central upper portion; Radially spray the cylinder inner wall face that flows into by the center; Turn 90 degrees along axis is anxious downwards again; Produce spirality through the guiding of one group of axial screw guide vane and rotatablely move, under radial spray inertia force and the acting in conjunction of helical rotation centrifugal force, solid particle is separated; With the dust-contained airflow of the one group of regular entering spiral separation of spiral guide vane chamber, it can be rotatablely moved according to the given helical angle shape of spinning.Compare when avoiding flowed fluctuation with existing cyclone separator, air-flow produces in the separation chamber and impacts whirlpool, influences separating effect.
Claims (2)
1. the regular cyclone separator of radial spray comprises coaxial mounted inner cylinder and outer cylinder, and the cavity between inner cylinder and the outer cylinder sidewall forms the separation chamber; The lower end of outer cylinder is connected to the inverted cone tube, and the awl mouth of inverted cone tube is the solid particle outlet; The upper end of inner cylinder is communicated with escape pipe; The escape pipe outer cover is equipped with the rectification cylinder, forms the circular passage that is communicated with the separation chamber between rectification cylinder and the escape pipe sidewall; Cavity between outer cylinder upper end and the inner cylinder upper end is that the center is equipped with radial impeller with said escape pipe; One group of spiral guide vane is evenly installed along hoop in top in the separation chamber, the top of each spiral guide vane and the corresponding fixed connection respectively of the blade of radial impeller, and closely contact with the outer cylinder of separation chamber is corresponding with inner cylinder respectively again; Dust-contained airflow gets into from the circular passage, and through radial impeller guiding outer cylinder inwall, 90 degree turn to and get into the separation chamber again.
2. the regular cyclone separator of radial spray according to claim 1 is characterized in that, the spiral guide vane is installed in the said separation chamber.
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| Application Number | Priority Date | Filing Date | Title |
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| CN2010105183852A CN101954317B (en) | 2010-10-22 | 2010-10-22 | Radial spray regular cyclone separator |
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| CN2010105183852A CN101954317B (en) | 2010-10-22 | 2010-10-22 | Radial spray regular cyclone separator |
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| CN101954317A CN101954317A (en) | 2011-01-26 |
| CN101954317B true CN101954317B (en) | 2012-07-04 |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102698892B (en) * | 2012-05-25 | 2014-05-07 | 刘宇婧 | Combined rotary gas-solid separation and exhaust all-in-one machine |
| CN104399607B (en) * | 2014-10-22 | 2017-08-04 | 华北电力大学 | A kind of cyclone separator and the cyclone separation system based on the device |
| CN107243419B (en) * | 2016-11-22 | 2023-09-26 | 询莱流体技术（上海）有限公司 | Cyclone separator |
| CN106669295A (en) * | 2017-02-04 | 2017-05-17 | 深圳市三环再生科技有限公司 | Waste lubricating oil regeneration cyclone feeder |
| WO2019120544A1 (en) * | 2017-12-21 | 2019-06-27 | Aktiebolaget Electrolux | Air-cleaning appliance comprising disc stack separator |
| CN108421361A (en) * | 2018-06-11 | 2018-08-21 | 兰州大学 | Cleaner and dust pelletizing system |
| CN109772605B (en) * | 2019-01-15 | 2020-10-09 | 南京诚特汽车服务有限公司 | Gas-solid separator for flue gas |
| CN113477418B (en) * | 2021-07-12 | 2022-10-04 | 武汉宝鼎节能环保技术开发有限公司 | Accurate distributing device of agglomerant and cyclone |
Family Cites Families (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB8626393D0 (en) * | 1986-11-05 | 1986-12-03 | Harwood Ltd C T | Liquid separators |
| JPH0663452A (en) * | 1992-08-11 | 1994-03-08 | Ishikawajima Harima Heavy Ind Co Ltd | Cyclone separator |
| US6540926B2 (en) * | 1997-10-02 | 2003-04-01 | David Paul Goodrich | Filter assembly |
| CN2543576Y (en) * | 2001-04-06 | 2003-04-09 | 王崇达 | Bidirection Vortex type intergrated water purifier |
| CN2766964Y (en) * | 2005-01-18 | 2006-03-29 | 高根树 | Mechanical rotor centrifuging separator |
| CN101011684B (en) * | 2007-02-14 | 2010-06-09 | 云国峰 | Cyclone separator |
| JP2010234247A (en) * | 2009-03-31 | 2010-10-21 | Yamatake Corp | Cyclone type dust collector |
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Application publication date: 20110126 Assignee: Huangshi Sunny Science & Technology Development Co., Ltd. Assignor: Huazhong University of Science and Technology Contract record no.: 2015420000131 Denomination of invention: Radial spray regular cyclone separator Granted publication date: 20120704 License type: Exclusive License Record date: 20150709 |
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Change date: 20181207 Contract record no.: 2015420000131 Assignee after: HUANGSHI SUNNY SCIENCE & TECHNOLOGY CO., LTD. Assignee before: Huangshi Sunny Science & Technology Development Co., Ltd. |
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Assignee: HUANGSHI SUNNY SCIENCE & TECHNOLOGY CO., LTD. Assignor: Huazhong University of Science and Technology Contract record no.: 2015420000131 Date of cancellation: 20181212 |