CN101949086B - Continuous loose fiber dyeing machine - Google Patents
Continuous loose fiber dyeing machine Download PDFInfo
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- CN101949086B CN101949086B CN201010290602.7A CN201010290602A CN101949086B CN 101949086 B CN101949086 B CN 101949086B CN 201010290602 A CN201010290602 A CN 201010290602A CN 101949086 B CN101949086 B CN 101949086B
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Abstract
The present invention relates to a kind of continuous loose fiber dyeing machine.It comprises staining jar, the conveying coordinated with the staining jar fine mechanism that falls apart to dye conveying mechanism for two guipure, this pair of guipure dyeing conveying mechanism comprises two closed endless mesh belt A and endless mesh belt B, respectively with the transmission component often opened guipure transmission of dyeing and coordinate, two the ring dyeing guipures being positioned at staining jar are that gap stacks cooperation, two the ring dyeing guipures matched with staining jar entrance point and the port of export respectively form duckbill input port and duckbill delivery outlet respectively, two the ring dyeing guipures be positioned at outside staining jar match with respective transmission component formation endless drive respectively.The outstanding substantial effect that the present invention has: loose fibre is clamped to be transported in staining jar and dyes, loose fine thinner thickness, easy imbue, and under the cooperation of shower, be conducive to improving imbue, and the dyestuff taken away is less, be conducive to the consumption of saving dyestuff.
Description
Art
The present invention relates to a kind of dyeing machine, particularly relate to a kind of continuous loose fiber dyeing machine to loose fibre dyeing.
Background technology
The existing equipment to loose fibre dyeing only comprises staining jar usually, and loose loose fibre puts into staining jar, after dyeing, then is dried by loose fibre.Loose loose fibre absorbs a large amount of dyestuff when dyeing, and when drying, shuts out again a large amount of dyestuffs, therefore wastes a large amount of dyestuff.In addition, the loose fibre after dyeing dries adheres to into monoblock, is unfavorable for rolling up work greatly, and large volume workload is large.
Summary of the invention
The object of the present invention is to provide a kind of continuous loose fiber dyeing machine, loose fibre is laid between two dyeing guipures of two guipure dyeing conveying mechanism uniformly, loose fibre is clamped to be transported in staining jar and dyes, loose fine thinner thickness, easy imbue, the dyestuff taken away is less, be conducive to the consumption of saving dyestuff, and loose fibre is laid between two dyeing guipures uniformly, is conducive to the carrying out of follow-up squezzing, large volume work, reduce workload, solve the problems referred to above that prior art exists.
Above-mentioned technical purpose of the present invention mainly solves by the following technical programs: continuous loose fiber dyeing machine, comprise staining jar, it is characterized in that the conveying coordinated with the described staining jar fine mechanism that falls apart to dye conveying mechanism for two guipure, this pair of guipure dyeing conveying mechanism comprises two closed endless mesh belt A and endless mesh belt B, respectively with the transmission component often opened guipure transmission of dyeing and coordinate, two the ring dyeing guipures being positioned at staining jar are that gap stacks cooperation, two the ring dyeing guipures matched with staining jar entrance point and the port of export respectively form duckbill input port and duckbill delivery outlet respectively, two the ring dyeing guipures be positioned at outside staining jar match with respective transmission component formation endless drive respectively.By two guipure dyeing conveying mechanism loose fibre clamped to be transported in staining jar and dye, loose fibre is laid between two dyeing guipures uniformly, loose fine thinner thickness, easy imbue, the dyestuff taken away is less, is conducive to the consumption of saving dyestuff, and loose fibre is laid between two dyeing guipures uniformly in cardboard shape, be conducive to follow-up smooth large volume work, reduce workload.
As improving further and supplementing technique scheme, the present invention adopts following technical measures: be provided with two guipure guiding staining bath and two guipure guide roller in described staining jar, described two guipure guide rollers are located in two guipure guiding staining bath, and be positioned at above endless mesh belt A, and coordinate with the upper surface that endless mesh belt A is with, be also provided with the shower matched with endless mesh belt B in described two guipure guiding staining baths.Two guipure guiding staining baths and two guipure guide roller are conducive to keeping the gap between endless mesh belt A and endless mesh belt B, after avoiding endless mesh belt to immerse dye solution, skew is produced by buoyancy effect, be conducive to remaining the gap between endless mesh belt A and endless mesh belt B, clamp loose fibre smoothly and pass through staining jar.And the setting of shower, dye solution is upwards sprayed, there is certain penetration power, improve loose fine imbue.Endless mesh belt A and endless mesh belt B adopts Teflon conveyer belt, and it gathers the aperture penetrated for dye solution, and loose fibre can not spill from aperture.
Also comprise the squezzing conveying mechanism being located at described duckbill delivery outlet, described squezzing conveying mechanism comprises the undertaking foraminous conveyer matched with described duckbill delivery outlet, carry with the squezzing accepting foraminous conveyer matched in clearance and coordinate guipure, carry with undertaking foraminous conveyer and squezzing the driving rollers and idle roll that coordinate guipure to match respectively.Under the roll compacting of driving rollers and idle roll, loose fibre out from staining jar is dried.Accept foraminous conveyer and the cooperation of squezzing conveying cooperation guipure, avoid the process interrupt that loose fibre is drying in cardboard shape to split, be conducive to planarization and the continuity of the loose fibre in cardboard shape.
Also comprise the clot mechanism being located at described squezzing conveying mechanism output, described clot mechanism comprises clot pedestal, be located at the clot that clot pedestal matches with squezzing conveying mechanism output accepts foraminous conveyer, accepts clot conveying roller A and the clot conveying roller B of the rotating in same direction that foraminous conveyer output matches with clot.Clot conveying roller A and the clot conveying roller B of rotating in same direction are the clots smoothly of loose fibre, and the loose fine planarization avoided producing tension force and affect in cardboard shape and continuity.
Described undertaking foraminous conveyer and the employing of squezzing conveying cooperation guipure take woollen blanket as the guipure of material.In squezzing process, woollen blanket absorbs the moisture shut out, avoid piling up at the edge of scattering fibre layer, therefore it also avoid scattering fibre layer limit, middle colour-difference (because loose fine water imbibition is strong, if not by means of absorbability and water permeability effect of transmitting woollen blanket, then the moisture that squezzing remains in scattering fibre layer two ends is just absorbed by the scattering fibre layer dried very soon and causes limit, middle colour-difference.) problem occur, make the even dyeing of scattering fibre layer, liquid carrying rate stable.
Be provided with clot roller between described clot conveying roller A and clot conveying roller B, described clot roller Surface coating shrinkage cover blanket, described clot pedestal is also provided with match with clot roller by the depression bar of air cylinder driven.Shrinkage cover blanket solves the problem of loose fine roll banding, improves and transmits effect.After depression bar ensures rolling, loose fine volume has certain tightness and uniformity, makes subsequent automated operation (as debatching) more smooth.
Described clot mechanism also comprises the fork that one end is hinged on clot pedestal, the other end matches with clot conveying roller A and clot conveying roller B, and the wobble drive part be connected with fork, described wobble drive part is air cylinder driven part.During work; clot roller is arranged on above the gap in the middle of clot conveying roller A and clot conveying roller B, matches with fork, the setting of fork; the clot roller being conducive to clot being completed in non-stop-machine situation shifts out clot mechanism, clot roller for subsequent use is moved into clot mechanism simultaneously.Operating efficiency is high, safe and reliable, usually by mechanically actuated, reduces labour intensity.
Also comprise and often open the guipure that dyes and to have matched guipure tightness regulating device and the deviation correction mechanism of dyeing, the dancer rools that described dyeing guipure tightness regulating device comprises cylinder, matches with cylinder, this dancer rools matches with the corresponding guipure that dyes, and often organizes described deviation correction mechanism and comprises the convex roller of rectifying a deviation that to match with corresponding dyeing guipure.Dyeing guipure tightness regulating device, by the tightness of integrally-regulated guipure, is conducive to smooth transmission, prevents from skidding.Deviation correction mechanism regulates guipure just walking all the time by the convex roller of correction, reaches the object of correction.
Also comprise and carry the convex roller mechanism of the correction coordinating guipure to match with described undertaking foraminous conveyer and squezzing respectively, the convex roller mechanism of described correction comprises the convex roller of correction.The convex roller of each correction is carried with corresponding undertaking foraminous conveyer and squezzing respectively and is coordinated guipure to match, and regulates guipure just walking all the time, reaches the object of correction.
The outstanding substantial effect that the present invention has: 1, between the loose fine two dyeing guipures being laid on two guipure dyeing conveying mechanism uniformly, loose fibre is clamped to be transported in staining jar and dyes, loose fine thinner thickness, easy imbue, and under the cooperation of shower, be conducive to improving imbue, and the dyestuff taken away is less, is conducive to the consumption of saving dyestuff; 2, loose fibre is laid between two dyeing guipures uniformly, is conducive to the carrying out of follow-up squezzing, large volume work, reduces workload.3, by the clot conveying roller A of rotating in same direction and the effect of clot conveying roller B, loose fine in tension-free situation, large volume smoothly.
Accompanying drawing explanation
Fig. 1 is a kind of structural representation of the present invention.
Detailed description of the invention
Below by embodiment, and by reference to the accompanying drawings, technical scheme of the present invention is described in further detail.
Embodiment: continuous loose fiber dyeing machine, as shown in Figure 1, it comprises staining jar 1, the conveying coordinated with the staining jar 1 fine mechanism that falls apart to dye conveying mechanism for two guipure, this pair of guipure dyeing conveying mechanism comprises two closed endless mesh belt A2 and endless mesh belt B3, respectively with the transmission component often opened guipure transmission of dyeing and coordinate, two the ring dyeing guipures being positioned at staining jar 1 are that gap stacks cooperation, two the ring dyeing guipures matched with staining jar 1 entrance point and the port of export respectively form duckbill input port 4 and duckbill delivery outlet 5 respectively, two the ring dyeing guipures be positioned at outside staining jar 1 match with respective transmission component formation endless drive respectively.By two guipure dyeing conveying mechanism loose fibre clamped to be transported in staining jar and dye, loose fibre is laid between two dyeing guipures uniformly, loose fine thinner thickness, easy imbue, the dyestuff taken away is less, is conducive to the consumption of saving dyestuff, and loose fibre is laid between two dyeing guipures uniformly in cardboard shape, be conducive to follow-up smooth large volume work, reduce workload.
Two guipure guiding staining baths 6 and two guipure guide roller 7 is provided with in staining jar 1, two guipure guide roller 7 is located in two guipure guiding staining bath 6, and be positioned at above endless mesh belt A2, and coordinate with the upper surface that endless mesh belt A2 is with, described two guipure guiding staining baths 6 are also provided with the shower 8 matched with endless mesh belt B3.And there is rubber layer at the Surface coating of two guipure guide roller, reduce the wearing and tearing to endless mesh belt A and endless mesh belt B.Two guipure guiding staining bath 6 makes the coloring agent in staining jar 1 control at about 120L, reduce the consumption of coloring agent, two guipure guiding staining bath 6 has certain length simultaneously, the time of staying of scattering fibre layer in staining trough of two guipure sandwiched is enough fully dyeed, Color is good, reduces as much as possible without the detention space of effect coloring agent again and reduces the loss of coloring agent and the realization of environmental protection.
Two guipure guiding staining baths and two guipure guide roller keep the gap between endless mesh belt A and endless mesh belt B constant, clamp loose fibre smoothly and pass through staining jar.Under the effect of shower, upwards sprayed by dye solution, the dye liquid of injection has certain penetration power, improves loose fine imbue.Endless mesh belt A and endless mesh belt B adopt Teflon conveyer belt (selecting diameter to be the mesh belt that the glass fibre rope form fabric (being coated with Teflon outward) of 2mm is made into 4x4mm), the aperture supplying dye solution to penetrate that it gathers penetrates into scattering fibre layer, and loose fibre can not spill or be scattered from aperture, in addition, can prevent again loose fibre from sticking on guipure, and Teflon easily clean.
Continuous loose fiber dyeing machine, also comprise and often open the guipure that dyes and to have matched guipure tightness regulating device 19 and the deviation correction mechanism 22 of dyeing, the dancer rools that dyeing guipure tightness regulating device 19 comprises cylinder, matches with cylinder, this dancer rools matches with the corresponding guipure that dyes, and often organizes deviation correction mechanism 22 and comprises the convex roller of rectifying a deviation that to match with corresponding dyeing guipure.Continuous loose fiber dyeing machine, also comprises and carries the convex roller mechanism 3 of the correction coordinating guipure 10 to match with undertaking foraminous conveyer 9 and squezzing respectively, and convex roller mechanism 23 of rectifying a deviation comprises the convex roller of correction.The convex roller of each correction matches with corresponding guipure respectively.Convex roller of rectifying a deviation is that arc processing process is done at two ends, makes the convex roller of the correction of epirelief in the middle part of roll body.
This dyeing machine also comprises the squezzing conveying mechanism being located at described duckbill delivery outlet, squezzing conveying mechanism comprises the undertaking foraminous conveyer 9 matched with described duckbill delivery outlet, carry with the squezzing accepting foraminous conveyer 9 matched in clearance and coordinate guipure 10, carry with undertaking foraminous conveyer 9 and squezzing the driving rollers 11 and idle roll 12 that coordinate guipure 10 to match respectively.The showing of driving rollers 11 and idle roll 12 is coated with nitrile rubber, accepts the guipure that foraminous conveyer 9 and squezzing conveying coordinate guipure 10 to adopt with woollen blanket to be material, avoids loose fibre to be stained with the appearance of roller phenomenon.
Accept foraminous conveyer and the cooperation of squezzing conveying cooperation guipure, avoid the process interrupt that loose fibre is drying in cardboard shape to split, be conducive to planarization and the continuity of the loose fibre in cardboard shape.During work, under the roll compacting of driving rollers and idle roll, loose fibre out from staining jar is dried.
This dyeing machine also comprises the clot mechanism being located at squezzing conveying mechanism output, clot mechanism comprises clot pedestal 13, be located at the clot that clot pedestal 13 matches with squezzing conveying mechanism output accepts foraminous conveyer 14, accepts with clot the clot conveying roller A15 and clot conveying roller B16 that foraminous conveyer 14 output matches.Be provided with clot roller 20 between clot conveying roller A15 and clot conveying roller B16, described clot roller 20 Surface coating shrinkage cover blanket, described clot pedestal 13 is also provided with match with clot roller 20 by the depression bar 24 of air cylinder driven.
Clot mechanism also comprises the fork 17 that one end is hinged on clot pedestal 13, the other end matches with clot conveying roller A15 and clot conveying roller B16, and the wobble drive part be connected with fork 17, described wobble drive part is air cylinder driven part 18.During work, clot conveying roller A15 and clot conveying roller B16 leads to rotation (as shown in Figure 1, lead to and rotate clockwise), makes loose fine clot in tension-free situation.Clot roller 20(Surface coating shrinkage cover blanket) be arranged on above the middle gap of clot conveying roller A and clot conveying roller B, match with fork.Clot roller clot completed in non-stop-machine situation shifts out clot mechanism, clot roller 21 for subsequent use is moved into clot mechanism simultaneously.Operating efficiency is high, safe and reliable, usually by mechanically actuated, reduces labour intensity.
Claims (10)
1. continuous loose fiber dyeing machine, comprise staining jar (1), the mechanism that it is characterized in that the conveying cotton coordinated with described staining jar (1) to dye conveying mechanism for two guipure, this pair of guipure dyeing conveying mechanism comprises two closed endless mesh belt A(2) and endless mesh belt B(3), respectively with the transmission component often opened guipure transmission of dyeing and coordinate, two the ring dyeing guipures being positioned at staining jar (1) are that gap stacks cooperation, two the ring dyeing guipures matched with staining jar (1) entrance point and the port of export respectively form duckbill input port (4) and duckbill delivery outlet (5) respectively, be positioned at staining jar (1) two ring dyeing guipures outward to match with respective transmission component respectively formation endless drive.
2. continuous loose fiber dyeing machine according to claim 1, it is characterized in that in described staining jar (1), being provided with two guipure guiding staining bath (6) and two guipure guide roller (7), described two guipure guide rollers (7) are located in two guipure guiding staining bath (6), and be positioned at endless mesh belt A(2) top, and with endless mesh belt A(2) with upper surface coordinate, be also provided with and endless mesh belt B(3 in described two guipures guiding staining bath (6)) shower (8) that matches.
3. continuous loose fiber dyeing machine according to claim 1 and 2, characterized by further comprising the squezzing conveying mechanism being located at described duckbill delivery outlet, described squezzing conveying mechanism comprises the undertaking foraminous conveyer (9) matched with described duckbill delivery outlet, carry with the squezzing accepting foraminous conveyer (9) matched in clearance and coordinate guipure (10), carry with undertaking foraminous conveyer (9) and squezzing the driving rollers (11) and idle roll (12) that coordinate guipure (10) to match respectively.
4. continuous loose fiber dyeing machine according to claim 3, characterized by further comprising the clot mechanism being located at described squezzing conveying mechanism output, described clot mechanism comprises clot pedestal (13), be located at the upper clot matched with squezzing conveying mechanism output of clot pedestal (13) accepts foraminous conveyer (14), accepts with clot the clot conveying roller A(15 that foraminous conveyer (14) output matches) and clot conveying roller B(16).
5. continuous loose fiber dyeing machine according to claim 4, it is characterized in that described clot mechanism also comprises that one end is hinged on that clot pedestal (13) is upper, the other end and clot conveying roller A(15) and clot conveying roller B(16) fork (17) that matches, the wobble drive part be connected with fork (17), described wobble drive part is air cylinder driven part (18).
6. continuous loose fiber dyeing machine according to claim 3, is characterized in that described undertaking foraminous conveyer (9) and squezzing conveying cooperation guipure (10) employing take woollen blanket as the guipure of material.
7. continuous loose fiber dyeing machine according to claim 4, it is characterized in that described undertaking foraminous conveyer (9) and squezzing conveying cooperation guipure (10) employing take woollen blanket as the guipure of material, described clot conveying roller A(15) and clot conveying roller B(16) between be provided with clot roller (20), described clot roller (20) Surface coating shrinkage cover blanket, described clot pedestal (13) is also provided with match with clot roller (20) by the depression bar (24) of air cylinder driven.
8. continuous loose fiber dyeing machine according to claim 5, it is characterized in that described undertaking foraminous conveyer (9) and squezzing conveying cooperation guipure (10) employing take woollen blanket as the guipure of material, described clot conveying roller A(15) and clot conveying roller B(16) between be provided with clot roller (20), described clot roller (20) Surface coating shrinkage cover blanket, described clot pedestal (13) is also provided with match with clot roller (20) by the depression bar (24) of air cylinder driven.
9. continuous loose fiber dyeing machine according to claim 8, characterized by further comprising and often open the guipure that dyes and to have matched guipure tightness regulating device (19) and the deviation correction mechanism (22) of dyeing, the dancer rools that described dyeing guipure tightness regulating device (19) comprises cylinder, matches with cylinder, this dancer rools matches with the corresponding guipure that dyes, and often organizes described deviation correction mechanism (22) and comprises the convex roller of rectifying a deviation that to match with corresponding dyeing guipure.
10. continuous loose fiber dyeing machine according to claim 9, characterized by further comprising and carry with described undertaking foraminous conveyer (9) and squezzing the convex roller mechanism of correction (23) coordinating guipure (10) to match respectively, the convex roller mechanism of described correction (23) comprises the convex roller of correction.
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CN201010290602.7A CN101949086B (en) | 2010-09-25 | 2010-09-25 | Continuous loose fiber dyeing machine |
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CN201010290602.7A CN101949086B (en) | 2010-09-25 | 2010-09-25 | Continuous loose fiber dyeing machine |
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CN101949086B true CN101949086B (en) | 2015-08-26 |
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Families Citing this family (6)
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CN105839327B (en) * | 2015-03-03 | 2018-10-09 | 唐雪娥 | A kind of assembly and disassembly methods of hanging box formula stock dyeing machine fibre cage |
CN105155166B (en) * | 2015-07-28 | 2018-08-14 | 杨立新 | Cotton fiber continuous dyeing method for bleaching and equipment |
CN105113160B (en) * | 2015-08-20 | 2018-09-21 | 江苏鑫轮纳米生物科技有限公司 | A kind of fiber finishing equipment |
CN114525640B (en) * | 2022-02-28 | 2023-02-21 | 新昌县艺力机械有限公司 | Cotton loose fiber processing device |
CN114541056A (en) * | 2022-02-28 | 2022-05-27 | 新昌县艺力机械有限公司 | Loose fiber continuous dyeing device |
CN118273020B (en) * | 2024-06-03 | 2024-08-27 | 徐州关高研磨科技有限公司 | Dyeing device for glass fiber |
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CN101629365A (en) * | 2009-08-13 | 2010-01-20 | 浙江华孚色纺有限公司 | Automatic Processing System for Loose Fiber Dyeing |
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US6044509A (en) * | 1997-11-07 | 2000-04-04 | Dystar Textilfarben Gmbh & Co Deutschland Kg | Process for continuous dyeing of cellulosic circular knits with water-soluble dyes |
CN1769567A (en) * | 2004-11-05 | 2006-05-10 | 洛里斯贝利尼股份公司 | Dyeing machine capable of improving bath liquid distribution status and circulation |
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Effective date of registration: 20211130 Address after: 312520 Meizhu Industrial Zone, Xinchang County, Shaoxing City, Zhejiang Province Patentee after: XINCHANG YILI MACHINERY Co.,Ltd. Patentee after: Bailong Oriental Co., Ltd Address before: 312500 Zhejiang Shaoxing Xinchang Meizhu Industrial Zone Yili Machinery Co., Ltd Patentee before: XINCHANG YILI MACHINERY Co.,Ltd. |