CN101944678B - Connector capable of realizing deep-sea hot plugging and manufacturing and using method thereof - Google Patents
Connector capable of realizing deep-sea hot plugging and manufacturing and using method thereof Download PDFInfo
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- CN101944678B CN101944678B CN2010102537446A CN201010253744A CN101944678B CN 101944678 B CN101944678 B CN 101944678B CN 2010102537446 A CN2010102537446 A CN 2010102537446A CN 201010253744 A CN201010253744 A CN 201010253744A CN 101944678 B CN101944678 B CN 101944678B
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- 238000000034 method Methods 0.000 title claims abstract description 26
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000003292 glue Substances 0.000 claims abstract description 57
- 238000003780 insertion Methods 0.000 claims abstract description 33
- 230000037431 insertion Effects 0.000 claims abstract description 33
- 238000000605 extraction Methods 0.000 claims abstract description 32
- 238000012545 processing Methods 0.000 claims abstract description 29
- 238000003860 storage Methods 0.000 claims abstract description 29
- 238000002347 injection Methods 0.000 claims abstract description 7
- 239000007924 injection Substances 0.000 claims abstract description 7
- 238000009413 insulation Methods 0.000 claims description 138
- 239000004519 grease Substances 0.000 claims description 81
- 125000006850 spacer group Chemical group 0.000 claims description 39
- 238000009434 installation Methods 0.000 claims description 19
- 229920001971 elastomer Polymers 0.000 claims description 18
- 239000012212 insulator Substances 0.000 claims description 15
- 238000000465 moulding Methods 0.000 claims description 13
- 238000007493 shaping process Methods 0.000 claims description 12
- 239000012530 fluid Substances 0.000 claims description 11
- 229920001296 polysiloxane Polymers 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 238000013459 approach Methods 0.000 claims description 7
- 238000007789 sealing Methods 0.000 claims description 7
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 230000008569 process Effects 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 4
- 239000007779 soft material Substances 0.000 claims description 4
- 238000006424 Flood reaction Methods 0.000 claims description 3
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 229920001195 polyisoprene Polymers 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 3
- 239000013535 sea water Substances 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 239000002775 capsule Substances 0.000 description 4
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Abstract
The invention discloses a connector capable of realizing deep-sea live-wire insertion and extraction and manufacturing and using methods thereof, the connector comprises a socket and a plug, the socket is provided with insulating oil storage cavities, the number of which is the same as the number of socket holes arranged in the socket, and each socket hole is communicated with the inside of an insulating oil storage cavity correspondingly. The manufacturing method of the connector comprises the following steps: 1, processing and manufacturing a socket core body and a plug core body; and 2, putting the plug core body and the socket core body provided with a location frame into a glue injection mold to carry out glue injection, and obtaining the glue injection molded plug and the socket with the insulating oil storage cavity. The using method of the connector is as follows: all the socket holes on land are filled with insulating oil, and then the plug and the socket which is filled with the insulating oil are put into underwater simultaneously to be used by insertion and extraction. The connector has reasonable design, simple structure, convenient processing and manufacturing, easy use and operation, convenient insertion and extraction and good underwater insulating effect and can realize live-wire insertion and extraction in deep sea.
Description
Technical field
The present invention relates to field, a kind of deep-sea and use electronic connector, especially relate to a kind of connector of realizing the abyssal zone hot-line insertion and extraction and production and preparation method thereof.
Background technology
The ocean becomes an important component part of global life-support system with its rich in natural resources, wide space and to the huge regulating action of earth environment and weather, is the treasure of human kind sustainable development.Marine technology, be disclose the ocean secret, safeguard maritime rights and interests, exploitation marine resources, the prerequisite of protecting the marine environment, alleviate Oceanic disasters and main means.Because the unique effect of ocean and the strategic position in national sustainable development, country has dropped into great amount of manpower, financial resources and has carried out research, the exploitation of marine technology.The energy of various deep-sea detecting equipment is the battery supplies of supplying power or carrying through the deck.Because deck power supply needs long-distance transmissions, merit is decreased bigger, thereby most of deep sea equipment energy is mainly by the battery supply that carries, and battery will be realized through connector with being connected of equipment.Because the connector that characteristics such as the high pressure of abyssal environment, low temperature, seawater corrosion, various deep sea equipments can not directly use the land to use.
Because under the pressure effect of seawater; The connector separating difficulty is big, must get in the cavity after connector separates and causes electric leakage and under electrochemical action, cause electrode corrosion even be separated in seawater under the seawater pressure, at present; The special-purpose connector that in seawater, uses all requires after the land connects, in seawater, to use down again; But the demand that plugs connector is under water arranged under some certain conditions, and for example: the diver can be with the polylith battery to carry out underwater camera, and accomplishes battery altering under water.Nowadays, can be implemented in the connector that plugs in the ocean does not under water appear in the newspapers at present.
Summary of the invention
Technical problem to be solved by this invention is to above-mentioned deficiency of the prior art, provide a kind of simple in structure, reasonable in design, can in seawater, freely plug and the connector of the realized abyssal zone hot-line insertion and extraction that processing and fabricating makes things convenient for, the processing and fabricating cost is low.
For solving the problems of the technologies described above, the technical scheme that the present invention adopts is: a kind of connector of realizing the abyssal zone hot-line insertion and extraction comprises socket and the plug that is used with socket; Socket aperture and sealing that said socket comprises insulation crust one, be laid on the insulation crust one are installed in the external wire one on the insulation crust one; The top that the inboard middle and lower part of said socket aperture is laid with socket electric conduction electrode-plate and socket electric conduction electrode-plate is provided with one section insulator seal muzzle; Said insulator seal muzzle is laid in the inboard middle and upper part of said socket aperture; The inner end of said external wire one and socket electric conduction electrode-plate join; The middle and lower part correspondence of said socket aperture is set to supply the electrode hole of socket electric conduction electrode-plate installation, and the quantity of said socket aperture is one or more; Said plug comprises insulation crust two, is laid in the grafting joint on the insulation crust two and is installed in the external wire two on the insulation crust two; The structure of said grafting joint is corresponding with the structure of said socket aperture, and the inner end of the inner end of said grafting joint and external wire two joins; The quantity of said socket aperture is identical with the quantity of said plug connector and installation position said socket aperture is corresponding with the installation position of said plug connector; It is characterized in that: said socket comprises that also being laid in insulation crust one inner one or more separate insulation grease stores the chamber; The quantity in said insulation grease storage chamber is laid at grade with the identical and said insulation grease storage chamber and the said electrode hole of said socket aperture; Said insulation grease storage chamber and said socket aperture are laid in pairs, and each socket aperture communicates respectively with its corresponding one insulation grease storage inside, chamber.
Above-mentioned a kind of connector of realizing the abyssal zone hot-line insertion and extraction; It is characterized in that: said grafting joint comprises plug electrode head that is installed in the insulation crust two and the anticreep insulating case of plug that is sleeved on the outside, below in the plug electrode head, and the inner end of the inner end of said plug electrode head and external wire one joins; Identical and the two processing and fabricating of the material of said insulator seal muzzle and insulation crust one is an one, and identical and the two processing and fabricating of the material of the anticreep insulating case of said plug and insulation crust two is an one.
Above-mentioned a kind of connector of realizing the abyssal zone hot-line insertion and extraction is characterized in that: said insulation crust one is rubbery outer cover with insulation crust two, and said insulator seal muzzle is the rubber sealing sleeve, and the anticreep insulating case of said plug is the anticreep rubber sleeve of plug.
Above-mentioned a kind of connector of realizing the abyssal zone hot-line insertion and extraction; It is characterized in that: said plug also comprises and prevents slip-off preventing sheath that said plug connector comes off from insulation crust two and be laid in the sheath draw ring on the slip-off preventing sheath that the slip-off preventing sheath is laid on the insulation crust two.
Above-mentioned a kind of connector of realizing the abyssal zone hot-line insertion and extraction is characterized in that: said insulation grease is a grease of silicone fluid.
Above-mentioned a kind of connector of realizing the abyssal zone hot-line insertion and extraction; It is characterized in that: said socket aperture is the big and little cylinder stepped hole of bottom internal diameter of identical cylindrical hole of top and the bottom internal diameter or top internal diameter, and said plug connector corresponds to the identical cylinder-shaped joint of top and the bottom diameter or the top internal diameter is big and the little cylinder step joint of bottom internal diameter; The quantity of said socket aperture is that three and socket are three-phase socket, and to be three and plug be the 3-phase plug that is used with said three-phase socket to the quantity of said plug connector.
Simultaneously, the invention also discloses the manufacturing approach of the connector of the realized abyssal zone hot-line insertion and extraction that a kind of method step is simple, easy to operate, input cost is low and process velocity is fast, machining accuracy is high, it is characterized in that this method may further comprise the steps:
Above-mentioned a kind of manufacturing approach that realizes the connector of abyssal zone hot-line insertion and extraction is characterized in that: the molded part described in the step 2 comprises spacer and the sheet that is located by connecting that joins with spacer, and spacer is a plurality of with the quantity of the sheet that is located by connecting; A plurality of spacers are installed on the locating support; And a plurality of said spacers the installation installation position on the locating support with need the machine-shaping socket on institute to lay the installation position that a plurality of said insulation greases store the chamber corresponding; All be connected through the sheet that is located by connecting between a plurality of said spacers and the locating support, said spacer, locating support and the sheet that is located by connecting connect to form locating rack; Correspondingly, when in the step 2 said socket core body being put into said injecting glue mould one, said locating rack is put into the correspondence position of said injecting glue mould one; In the step 2 after the injecting glue moulding; The said insulation grease of the then corresponding formation of existing crack storage chamber between the insulation crust one of said spacer and injecting glue moulding, the then corresponding formation of existing crack is communicated with the communication passage that said electrode hole and said insulation grease are stored the chamber between the insulation crust one of be located by connecting sheet and injecting glue moulding; The said sheet correspondence that is located by connecting is laid between spacer and the said electrode hole, and said spacer is processed by the soft material of hating with rubber phase with the sheet that is located by connecting.
Above-mentioned a kind of manufacturing approach that realizes the connector of abyssal zone hot-line insertion and extraction is characterized in that: said spacer is processed by the paper material or the plastics of hating with rubber phase with the sheet that is located by connecting.
Simultaneously, the invention also discloses the method for using that a kind of method step is simple, easy and simple to handle, plug the connector of the realized abyssal zone hot-line insertion and extraction that insulation effect is good fast and under water, it is characterized in that this method may further comprise the steps:
Step I, insulation grease inject: before getting into the deep-sea, adopt syringe in the electrode hole of said socket aperture, to inject the insulation grease in the land; When injecting the insulation grease, said syringe is inserted to said electrode hole bottom and injects from bottom to top from said electrode hole bottom, until said electrode hole is filled with, so that the socket electric conduction electrode-plate that is laid in the said electrode hole is carried out the integral insulation protection;
Step II, syringe are extracted: when waiting that the insulation grease liquid level that is injected rises to the aperture, top of said electrode hole; Continuation is injected insulation grease and marginal not and is penetrated the limit syringe needle of said syringe is progressively extracted in said electrode hole in said electrode hole, to guarantee not contain air in the said electrode hole;
Step II I, when the quantity of the socket aperture of laying on the insulation crust one when being a plurality of, repeating step one and step 2, equal injection grease that completely insulate in the electrode hole of all socket apertures of on socket, being laid;
Work is carried out at step IV, input deep-sea: behind said socket and plug input deep-sea, the use of the two is following:
401, behind socket and plug entering deep-sea, flood, make each socket electric conduction electrode-plate all be in relatively independent state of insulation because the socket electric conduction electrode-plate in all socket apertures of socket all is insulated grease;
402, when plug and socket are plugged together, along with said plug connector is inserted in the said socket aperture gradually, the insulation grease in the said electrode hole overflows gradually and flow in the insulation grease storage chamber that communicates with said electrode hole;
403, when plug is pulled up on socket; Be stored in insulation grease in the said insulation grease storage chamber then under the suction when the caoutchouc elasticity pressure of insulation crust one and said plug connector are extracted; Again flow back in the said electrode hole; And when plug separated with socket, the socket electric conduction electrode-plate in the said electrode hole was insulated grease and floods fully, makes each socket electric conduction electrode-plate all be in relatively independent state of insulation;
404, repeating step 402 and step 403 can be accomplished the repeatedly plug process between socket and the plug at the deep-sea.
The present invention compared with prior art has the following advantages:
1, the connector structure that is adopted is simple, processing and fabricating convenient and the processing and fabricating cost is low.
2, use is easy and simple to handle, and long service life and plug are convenient, because the plug of connector is provided with the slip-off preventing sheath and the slip-off preventing sheath is provided with the sheath draw ring, operation is very easy when then plugging under water.
3, because during the actual use of connector, socket end links to each other with power unit, after then socket and plug plugs together, can be implemented in the function of carrying out normal power supply under water.
4, under water insulation effect is very good; Thereby be highly suitable for the deep-sea and use; Utilize the special-purpose syringe of injection grease of silicone fluid to inject anticreep grease of silicone fluid in the socket aperture on request before using; Thereby after socket gets into seawater because the electric conduction electrode-plate in the socket aperture is flooded by grease of silicone fluid fully, thereby be in state of insulation between each electric conduction electrode-plate; And in seawater with in the plug insertion socket hole time; The SOI grease overflows on the socket grease of silicone fluid and stores in the capsule; When in seawater, pulling up plug; Be stored in the socket grease of silicone fluid and store grease of silicone fluid in the capsule and under rubber pressure, get in the socket aperture and and flood, play the effect that makes seawater and electrode insulation the electric conduction electrode-plate in the socket aperture.
5, manufacturing approach simple, easy to operate, be easy to control and low cost of manufacture; Do not need the manufacturing approach of conventional plug is carried out any change; Put into mould with the locating rack and the socket core body of communication passage by force and will be used for the storage of profiled insulation grease before when the manufacturing socket, also being injection mo(u)lding, the injection molding forming method according to conventional socket can processing and manufacturing go out socket of the present invention afterwards.
6, practical value height and popularizing application prospect are extensive, and the connector that is adopted can the easy warm swap that is implemented in the deep-sea.
In sum; The present invention is reasonable in design, simple in structure, processing and fabricating convenient and it is easy and simple to handle to use, plug is convenient, insulation effect is good under water; Can in the deep-sea, realize warm swap, efficiently solve existing connector can only the land after completion patches could under the actual defects used in the seawater.
Through accompanying drawing and embodiment, technical scheme of the present invention is done further detailed description below.
Description of drawings
Fig. 1 is the structural representation of socket of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the structural representation of plug of the present invention.
Fig. 5 is the end view of Fig. 4.
Fig. 6 is the installation position sketch map of three receptacle terminals on the socket of the present invention.
When Fig. 7 makes socket by the present invention the structural representation of employing locating rack.
Fig. 8 can realize the method flow diagram of the connector of abyssal zone hot-line insertion and extraction for manufacturing of the present invention.
Fig. 9 uses the method flow diagram of the connector that can realize the abyssal zone hot-line insertion and extraction for the present invention.
Description of reference numerals:
The 1-socket; 1-1-insulation crust one; 1-2-external wire one;
1-3-socket electric conduction electrode-plate; 1-4-rubber sealing sleeve; The 1-5-grease of silicone fluid stores capsule;
The 2-plug; 2-1-insulation crust two; 2-2-external wire two;
2-3-plug electrode head; The anticreep rubber sleeve of 2-4-plug; 2-5-slip-off preventing sheath;
2-6-sheath draw ring; The 3-1-spacer; The 3-2-locating support;
The 3-3-sheet that is located by connecting; 4-waterproof securing member.
Embodiment
Like Fig. 1, Fig. 2, figure, 3, Fig. 4, Fig. 5 and shown in Figure 6, a kind of connector of realizing the abyssal zone hot-line insertion and extraction of the present invention comprises socket 1 and the plug 2 that is used with socket 1; Socket aperture and sealing that said socket 1 comprises insulation crust one 1-1, be laid on insulation crust one 1-1 are installed in external wire one 1-2 on insulation crust one 1-1; The top that the inboard middle and lower part of said socket aperture is laid with socket electric conduction electrode-plate 1-3 and socket electric conduction electrode-plate 1-3 is provided with one section insulator seal muzzle; Said insulator seal muzzle is laid in the inboard middle and upper part of said socket aperture; The inner end of said external wire one 1-2 and socket electric conduction electrode-plate 1-3 join; The middle and lower part correspondence of said socket aperture is set to supply the electrode hole of socket electric conduction electrode-plate 1-3 installation, and the quantity of said socket aperture is one or more.Said plug 2 comprises insulation crust two 2-1, is laid in the grafting joint on insulation crust two 2-1 and is installed in external wire two 2-2 on insulation crust two 2-1; The structure of said grafting joint is corresponding with the structure of said socket aperture, and the inner end of the inner end of said grafting joint and external wire two 2-2 joins; The quantity of said socket aperture is identical with the quantity of said plug connector and installation position said socket aperture is corresponding with the installation position of said plug connector.Said socket 1 comprises that also being laid in the inner one or more separate insulation grease of insulation crust one 1-1 stores the chamber; The quantity in said insulation grease storage chamber is laid at grade with the identical and said insulation grease storage chamber and the said electrode hole of said socket aperture; Said insulation grease storage chamber and said socket aperture are laid in pairs, and each socket aperture communicates respectively with its corresponding one insulation grease storage inside, chamber.In the present embodiment, also be equipped with on said insulation crust one 1-1 external wire one 1-2 is sealed and fastening fixing waterproof securing member 4.
In the actual use, can be according to concrete needs, the quantity of said socket aperture is adjusted accordingly.
In the present embodiment; Said grafting joint comprises plug electrode head 2-3 that is installed in insulation crust two 2-1 and the anticreep insulating case of plug that is sleeved on the outside, below among the plug electrode head 2-3, and the inner end of the inner end of said plug electrode head 2-3 and external wire one 1-2 joins.Identical and the two processing and fabricating of the material of said insulator seal muzzle and insulation crust one 1-1 is an one, and identical and the two processing and fabricating of the material of the anticreep insulating case of said plug and insulation crust two 2-1 is an one.When reality is carried out processing and fabricating to said socket 1 with plug 2; Also can said insulator seal muzzle and insulation crust one 1-1 be carried out processing and fabricating respectively; Equally also can anticreep insulating case of said plug and insulation crust two 2-1 be carried out processing and fabricating respectively, but should guarantee to be connected and sealed between said insulator seal muzzle and insulation crust one 1-1 and between anticreep insulating case of said plug and insulation crust two 2-1.
Said insulation crust one 1-1 and insulation crust two 2-1 are rubbery outer cover, and said insulator seal muzzle is rubber sealing sleeve 1-4, and the anticreep insulating case of said plug is the anticreep rubber sleeve 2-4 of plug.During actual processing and fabricating, also can adopt other soft material to make insulation crust one 1-1, insulation crust two 2-1, said insulator seal muzzle and the anticreep insulating case of said plug.
In the present embodiment, said plug 2 also comprises and prevents slip-off preventing sheath 2-5 that said plug connector comes off from insulation crust two 2-1 and be laid in the sheath draw ring 2-6 on the slip-off preventing sheath 2-5 that slip-off preventing sheath 2-5 is laid on insulation crust two 2-1.Actual when in the seawater at deep-sea, said socket 1 being plugged with plug 2; Then can easy plug 2 is inserted on the socket 1 or on socket 1 extract through sheath draw ring 2-6; Said slip-off preventing sheath 2-5 can effectively prevent repeatedly to plug the phenomenon generation that the said plug connector in plug 2 backs comes off from shell two 2-1 that insulate simultaneously; Thereby the plug work in the very convenient seawater, not only easy and simple to handle, plug fast, and service life is long.
In the present embodiment, said insulation grease is a grease of silicone fluid, in the actual use, also can select other insulation grease for use, and said insulation grease storage chamber should be the grease of silicone fluid that is laid in insulation crust one 1-1 mutually and stores capsule 1-5.
During actual processing and fabricating; Said socket aperture is the big and little cylinder stepped hole of bottom internal diameter of identical cylindrical hole of top and the bottom internal diameter or top internal diameter, and said plug connector corresponds to the identical cylinder-shaped joint of top and the bottom diameter or the top internal diameter is big and the little cylinder step joint of bottom internal diameter.In the present embodiment; The quantity of said socket aperture is that three and socket 1 is three-phase socket; To be three and plug 2 be the 3-phase plug that is used with said three-phase socket to the quantity of said plug connector, and said socket aperture is the cylinder stepped hole, and said plug connector corresponds to cylinder step joint.During actual processing and fabricating, also can said socket aperture and said plug connector correspondence be processed as other shape.
A kind of manufacturing as shown in Figure 8 can realize the method for the connector of abyssal zone hot-line insertion and extraction, may further comprise the steps:
In the present embodiment, said injecting glue mould one all can adopt common injection forming mold with injecting glue mould two.And, in the present embodiment, said socket core body is put into before the injecting glue mould one, earlier said molded part correspondence is fixedly mounted on the said socket core body, the said socket core body that molded part will be housed is afterwards again put into the correspondence position of said injecting glue mould one.
In conjunction with Fig. 7, in the present embodiment, the molded part described in the step 2 comprises spacer 3-1 and the sheet 3-3 that is located by connecting that joins with spacer 3-1, and spacer 3-1 is a plurality of with the quantity of the sheet 3-3 that is located by connecting; A plurality of spacer 3-1 are installed on the locating support 3-2; And a plurality of said spacer 3-1 the installation installation position on the locating support 3-2 with need machine-shaping socket 1 on institute to lay the installation position that a plurality of said insulation greases store the chamber corresponding; All be connected through the sheet 3-3 that is located by connecting between a plurality of said spacer 3-1 and the locating support 3-2, said spacer 3-1, locating support 3-2 and the sheet 3-3 that is located by connecting connect to form locating rack; Correspondingly, when in the step 2 said socket core body being put into said injecting glue mould one, said locating rack is put into the correspondence position of said injecting glue mould one; In the step 2 after the injecting glue moulding; The said insulation grease of the then corresponding formation of existing crack storage chamber between insulation crust one 1-1 of said spacer 3-1 and injecting glue moulding, the then corresponding formation of existing crack is communicated with the communication passage that said electrode hole and said insulation grease are stored the chamber between insulation crust one 1-1 of be located by connecting sheet 3-3 and injecting glue moulding; The said sheet 3-3 correspondence that is located by connecting is laid between spacer 3-1 and the said electrode hole, and the said spacer 3-1 and the sheet 3-3 that is located by connecting process by the soft material of hating with rubber phase.
The said spacer 3-1 and the sheet 3-3 that is located by connecting process by the paper material (for example paraffin paper) or the plastics of hating with rubber phase.Said spacer 3-1 is three with the quantity of the sheet 3-3 that is located by connecting; Three spacer 3-1 are laid in the outside of three socket apertures of laying on the socket 1 respectively; Be connected through three sheet 3-3 that are located by connecting respectively between three spacer 3-1 and three socket apertures; The end of three sheet 3-3 that are located by connecting joins with three spacer 3-1 respectively, and the other end of three sheet 3-3 that are located by connecting stretches to respectively in three socket apertures.
In the present embodiment; Adopt paper material to make three spacer 3-1; And after being separately fixed at three spacer 3-1 on three socket electric conduction electrode-plate 1-3 that make in the step 1 during actual fabrication; Again locating rack and said socket core body are put into injecting glue mould one simultaneously, and obtain the socket 1 of injecting glue moulding.
A kind of method for using that realizes the connector of abyssal zone hot-line insertion and extraction as shown in Figure 9 may further comprise the steps:
Step I, insulation grease inject: before getting into the deep-sea, adopt syringe in the electrode hole of said socket aperture, to inject the insulation grease in the land; When injecting the insulation grease, said syringe is inserted to said electrode hole bottom and injects from bottom to top from said electrode hole bottom, until said electrode hole is filled with, so that the socket electric conduction electrode-plate 1-3 that is laid in the said electrode hole is carried out the integral insulation protection;
Step II, syringe are extracted: when waiting that the insulation grease liquid level that is injected rises to the aperture, top of said electrode hole; Continuation is injected insulation grease and marginal not and is penetrated the limit syringe needle of said syringe is progressively extracted in said electrode hole in said electrode hole, to guarantee not contain air in the said electrode hole;
Step II I, when the quantity of the socket aperture of laying on insulation crust one 1-1 when being a plurality of, repeating step one and step 2, equal injection grease that completely insulate in the electrode hole of all socket apertures of on socket 1, being laid.
Work is carried out at step IV, input deep-sea: behind said socket 1 and plug 2 input deep-seas, the use of the two is following:
401, behind socket 1 and plug 2 entering deep-seas, because all being insulated grease, the socket electric conduction electrode-plate 1-3 in all socket apertures of socket 1 floods, make each socket electric conduction electrode-plate 1-3 all be in relatively independent state of insulation.
402, when plug 2 and socket 1 are plugged together, along with said plug connector is inserted in the said socket aperture gradually, the insulation grease in the said electrode hole overflows gradually and flow in the insulation grease storage chamber that communicates with said electrode hole.
403, when plug 2 is pulled up on socket 1; Be stored in insulation grease in the said insulation grease storage chamber then under the suction when the caoutchouc elasticity pressure of insulation crust one 1-1 and said plug connector are extracted; Again flow back in the said electrode hole; And when plug 2 separated with socket 1, the socket electric conduction electrode-plate 1-3 in the said electrode hole was insulated grease and floods fully, makes each socket electric conduction electrode-plate 1-3 all be in relatively independent state of insulation.
404, repeating step 402 and step 403 can be accomplished the repeatedly plug process between socket 1 and the plug 2 at the deep-sea.
The above; It only is preferred embodiment of the present invention; Be not that the present invention is done any restriction, every technical spirit changes any simple modification, change and the equivalent structure that above embodiment did according to the present invention, all still belongs in the protection range of technical scheme of the present invention.
Claims (10)
1. the connector that can realize the abyssal zone hot-line insertion and extraction comprises socket (1) and the plug (2) that is used with socket (1); Socket aperture and sealing that said socket (1) comprises insulation crust one (1-1), be laid on the insulation crust one (1-1) are installed in the external wire one (1-2) on the insulation crust one (1-1); The top that the inboard middle and lower part of said socket aperture is laid with socket electric conduction electrode-plate (1-3) and socket electric conduction electrode-plate (1-3) is provided with one section insulator seal muzzle; Said insulator seal muzzle is laid in the inboard middle and upper part of said socket aperture; The inner end of said external wire one (1-2) and socket electric conduction electrode-plate (1-3) join; The middle and lower part correspondence of said socket aperture is set to supply the electrode hole of socket electric conduction electrode-plate (1-3) installation, and the quantity of said socket aperture is one or more; Said plug (2) comprises insulation crust two (2-1), is laid in the grafting joint on the insulation crust two (2-1) and is installed in the external wire two (2-2) on the insulation crust two (2-1); The structure of said grafting joint is corresponding with the structure of said socket aperture, and the inner end of the inner end of said grafting joint and external wire two (2-2) joins; The quantity of the quantity of said socket aperture and said grafting joint is identical and installation position said socket aperture is corresponding with the installation position of said grafting joint; It is characterized in that: said socket (1) comprises that also being laid in the inner one or more separate insulation grease of insulation crust one (1-1) stores the chamber; The quantity in said insulation grease storage chamber is laid at grade with the identical and said insulation grease storage chamber and the said electrode hole of said socket aperture; Said insulation grease storage chamber and said socket aperture are laid in pairs, and each socket aperture communicates respectively with its corresponding one insulation grease storage inside, chamber.
2. according to the described a kind of connector of realizing the abyssal zone hot-line insertion and extraction of claim 1; It is characterized in that: said grafting joint comprises the anticreep insulating case of plug that is installed in the plug electrode head (2-3) in the insulation crust two (2-1) and is sleeved on the outside, below in the plug electrode head (2-3), and the inner end of the inner end of said plug electrode head (2-3) and external wire one (1-2) joins; Identical and the two processing and fabricating of the material of said insulator seal muzzle and insulation crust one (1-1) is an one, and identical and the two processing and fabricating of the material of the anticreep insulating case of said plug and insulation crust two (2-1) is an one.
3. according to the described a kind of connector of realizing the abyssal zone hot-line insertion and extraction of claim 2; It is characterized in that: said insulation crust one (1-1) and insulation crust two (2-1) are rubbery outer cover; Said insulator seal muzzle is rubber sealing sleeve (1-4), and the anticreep insulating case of said plug is the anticreep rubber sleeve of plug (2-4).
4. according to claim 1,2 or 3 described a kind of connectors of realizing the abyssal zone hot-line insertion and extraction; It is characterized in that: said plug (2) also comprises and prevents the slip-off preventing sheath (2-5) that said grafting joint comes off from insulation crust two (2-1) and be laid in the sheath draw ring (2-6) on the slip-off preventing sheath (2-5) that slip-off preventing sheath (2-5) is laid on the insulation crust two (2-1).
5. according to claim 1,2 or 3 described a kind of connectors of realizing the abyssal zone hot-line insertion and extraction, it is characterized in that: said insulation grease is a grease of silicone fluid.
6. according to claim 1,2 or 3 described a kind of connectors of realizing the abyssal zone hot-line insertion and extraction; It is characterized in that: said socket aperture is the big and little cylinder stepped hole of bottom internal diameter of identical cylindrical hole of top and the bottom internal diameter or top internal diameter, and said grafting joint corresponds to the identical cylinder-shaped joint of top and the bottom diameter or the top internal diameter is big and the little cylinder step joint of bottom internal diameter; The quantity of said socket aperture is that three and socket (1) are three-phase socket, and to be three and plug (2) be the 3-phase plug that is used with said three-phase socket to the quantity of said grafting joint.
7. manufacturing such as the said method that realizes the connector of abyssal zone hot-line insertion and extraction of claim 3 is characterized in that this method may further comprise the steps:
Step 1, socket core body and plug core system are done: according to the internal structure of need machine-shaping socket (1); The one or more socket electric conduction electrode-plates of processing and fabricating (1-3); And after the inner end of all socket electric conduction electrode-plates (1-3) that will complete all joins with external wire one (1-2), obtain the socket core body; Simultaneously, according to the internal structure of need machine-shaping plug (2), the one or more said grafting joints of processing and fabricating, and after the inner end of all said grafting joints that will complete all joins with external wire two (2-2), obtain the plug core body;
Step 2, injecting glue processing and forming: at first according to the internal structure of need machine-shaping socket (1) and plug (2); The socket core body that is obtained in the step 1 and plug core body correspondence are put into the correspondence position of injecting glue mould one and injecting glue mould two respectively; And when said socket core body is put into injecting glue mould one; To be used for profiled insulation grease storage chamber and be communicated with the insulation grease storing the correspondence position that the molded part of the interface channel between chamber and the said electrode hole is put into said injecting glue mould one, the quantity of said molded part is identical with the quantity of said socket aperture; Afterwards, the plug (2) that in said injecting glue mould two and injecting glue mould one, injects rubber and the moulding of corresponding acquisition injecting glue respectively according to conventional injecting glue forming method again with have the grease that insulate and store the socket (1) in chamber; The inside forming cavity structure of said injecting glue mould one and injecting glue mould two is corresponding with the structure of socket (1) and plug (2) respectively.
8. according to the described a kind of manufacturing approach that realizes the connector of abyssal zone hot-line insertion and extraction of claim 7; It is characterized in that: the molded part described in the step 2 comprises spacer (3-1) and the sheet that is located by connecting (3-3) that joins with spacer (3-1), and all the quantity with said socket aperture is identical for the quantity of spacer (3-1) and the sheet that is located by connecting (3-3); Said spacer (3-1) is installed on the locating support (3-2); And said spacer (3-1) the installation installation position on the locating support (3-2) with need machine-shaping sockets (1) on institute lays the grease that insulate to store the installation position in chamber corresponding; Be connected through the sheet that is located by connecting (3-3) between said spacer (3-1) and the locating support (3-2), said spacer (3-1), locating support (3-2) and the sheet that is located by connecting (3-3) connect to form locating rack; Correspondingly, when in the step 2 said socket core body being put into said injecting glue mould one, said locating rack is put into the correspondence position of said injecting glue mould one; In the step 2 after the injecting glue moulding; The said insulation grease of the then corresponding formation of existing crack storage chamber between the insulation crust one (1-1) of said spacer (3-1) and injecting glue moulding, the then corresponding formation of existing crack is communicated with the communication passage that said electrode hole and said insulation grease are stored the chamber between the insulation crust one (1-1) of the sheet that is located by connecting (3-3) and injecting glue moulding; The said sheet that is located by connecting (3-3) correspondence is laid between spacer (3-1) and the said electrode hole, and said spacer (3-1) and the sheet that is located by connecting (3-3) are processed by the soft material of hating with rubber phase.
9. according to the described a kind of manufacturing approach that realizes the connector of abyssal zone hot-line insertion and extraction of claim 8, it is characterized in that: said spacer (3-1) and the sheet that is located by connecting (3-3) are processed by the paper material or the plastics of hating with rubber phase.
10. use such as the said method that realizes the connector of abyssal zone hot-line insertion and extraction of claim 3 is characterized in that this method may further comprise the steps:
Step I, insulation grease inject: before getting into the deep-sea, adopt syringe in the electrode hole of said socket aperture, to inject the insulation grease in the land; When injecting the insulation grease, said syringe is inserted to said electrode hole bottom and injects from bottom to top from said electrode hole bottom, until said electrode hole is filled with, so that the socket electric conduction electrode-plate (1-3) that is laid in the said electrode hole is carried out the integral insulation protection;
Step II, syringe are extracted: when waiting that the insulation grease liquid level that is injected rises to the aperture, top of said electrode hole; Continuation is injected insulation grease and marginal not and is penetrated the limit syringe needle of said syringe is progressively extracted in said electrode hole in said electrode hole, to guarantee not contain air in the said electrode hole;
Step II I, when the quantity of the socket aperture of laying on the insulation crust one (1-1) when being a plurality of, repeating step I and Step II, equal injection grease that completely insulate in the electrode hole of all socket apertures of on socket (1), being laid;
Work is carried out at step IV, input deep-sea: behind said socket (1) and plug (2) input deep-sea, the use of the two is following:
401, behind socket (1) and plug (2) entering deep-sea, flood, make each socket electric conduction electrode-plate (1-3) all be in relatively independent state of insulation because the socket electric conduction electrode-plate (1-3) in all socket apertures of socket (1) all is insulated grease;
402, when with plug (2) and socket (1) when plugging together, along with said grafting joint is inserted in the said socket aperture gradually, the insulation grease in the said electrode hole overflows gradually and flow in the insulation grease storage chamber that communicates with said electrode hole;
403, when plug (2) is pulled up on socket (1); Be stored in insulation grease in the said insulation grease storage chamber then under the suction when the caoutchouc elasticity pressure of insulation crust one (1-1) and said grafting joint are extracted; Again flow back in the said electrode hole; And when plug (2) and socket (1) when separating, the socket electric conduction electrode-plate (1-3) in the said electrode hole is insulated grease and floods fully, makes each socket electric conduction electrode-plate (1-3) all be in relatively independent state of insulation;
404, repeating step 402 and step 403 can be accomplished the repeatedly plug process between socket (1) and the plug (2) at the deep-sea.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102537446A CN101944678B (en) | 2010-08-13 | 2010-08-13 | Connector capable of realizing deep-sea hot plugging and manufacturing and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102537446A CN101944678B (en) | 2010-08-13 | 2010-08-13 | Connector capable of realizing deep-sea hot plugging and manufacturing and using method thereof |
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| CN101944678A CN101944678A (en) | 2011-01-12 |
| CN101944678B true CN101944678B (en) | 2012-09-05 |
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| CN2010102537446A Expired - Fee Related CN101944678B (en) | 2010-08-13 | 2010-08-13 | Connector capable of realizing deep-sea hot plugging and manufacturing and using method thereof |
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Families Citing this family (8)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103280661B (en) * | 2013-04-27 | 2015-04-15 | 中国船舶重工集团公司第七○二研究所 | Manufacturing method of underwater oil-filled cable |
| CN104767098A (en) * | 2014-01-02 | 2015-07-08 | 镇江市梦之信电子科技有限公司 | Production process for one-piece socket |
| CN104377531B (en) * | 2014-11-18 | 2016-07-06 | 宁波长壁流体动力科技有限公司 | A kind of glue filling device of cable connector |
| CN106374302B (en) * | 2016-10-25 | 2018-11-23 | 广州恒佳精工科技有限公司 | A kind of underwater security power device |
| CN109994907B (en) * | 2017-12-30 | 2023-09-29 | 中国科学院沈阳自动化研究所 | Die for manufacturing watertight connector socket and manufacturing method thereof |
| CN109217013B (en) * | 2018-09-25 | 2023-10-20 | 何鹏程 | Electric leakage and electric shock prevention socket |
| CN111188962A (en) * | 2019-12-25 | 2020-05-22 | 浙江大学 | Assembling method of deep sea equipment and quick joint of oil-filled hose with internal lead |
| CN111193149A (en) * | 2020-02-05 | 2020-05-22 | 史先德 | Water drainage isolated device |
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| CN2482745Y (en) * | 2001-06-20 | 2002-03-20 | 中国科学院沈阳自动化研究所 | Six-core electric connector for underwater operation |
| CN1776968A (en) * | 2005-11-25 | 2006-05-24 | 四川海洋特种技术研究所 | Deep-sea compressive sealed connector structure |
| US7311563B2 (en) * | 2005-01-07 | 2007-12-25 | Thomas & Betts International, Inc. | Insulated water-tight connector assembly including a set screw driver and plug |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2007127206A (en) * | 2005-11-04 | 2007-05-24 | Yazaki Corp | Sealing device, sealing structure, and connector with sealing device |
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2482745Y (en) * | 2001-06-20 | 2002-03-20 | 中国科学院沈阳自动化研究所 | Six-core electric connector for underwater operation |
| US7311563B2 (en) * | 2005-01-07 | 2007-12-25 | Thomas & Betts International, Inc. | Insulated water-tight connector assembly including a set screw driver and plug |
| CN1776968A (en) * | 2005-11-25 | 2006-05-24 | 四川海洋特种技术研究所 | Deep-sea compressive sealed connector structure |
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| Title |
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| JP特开2007-127206A 2007.05.24 |
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| CN101944678A (en) | 2011-01-12 |
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