CN101944678A - Connector capable of realizing deep-sea live-wire insertion and extraction and manufacturing and using method thereof - Google Patents
Connector capable of realizing deep-sea live-wire insertion and extraction and manufacturing and using method thereof Download PDFInfo
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- CN101944678A CN101944678A CN 201010253744 CN201010253744A CN101944678A CN 101944678 A CN101944678 A CN 101944678A CN 201010253744 CN201010253744 CN 201010253744 CN 201010253744 A CN201010253744 A CN 201010253744A CN 101944678 A CN101944678 A CN 101944678A
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- 238000003780 insertion Methods 0.000 title claims abstract description 34
- 230000037431 insertion Effects 0.000 title claims abstract description 34
- 238000000605 extraction Methods 0.000 title claims abstract description 33
- 238000000034 method Methods 0.000 title claims abstract description 31
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 21
- 239000003292 glue Substances 0.000 claims abstract description 57
- 238000003860 storage Methods 0.000 claims abstract description 33
- 238000012545 processing Methods 0.000 claims abstract description 29
- 238000002347 injection Methods 0.000 claims abstract description 7
- 239000007924 injection Substances 0.000 claims abstract description 7
- 238000009413 insulation Methods 0.000 claims description 139
- 239000004519 grease Substances 0.000 claims description 81
- 125000006850 spacer group Chemical group 0.000 claims description 39
- 238000009434 installation Methods 0.000 claims description 19
- 229920001971 elastomer Polymers 0.000 claims description 18
- 239000012212 insulator Substances 0.000 claims description 16
- 238000000465 moulding Methods 0.000 claims description 13
- 238000007493 shaping process Methods 0.000 claims description 12
- 239000012530 fluid Substances 0.000 claims description 11
- 229920001296 polysiloxane Polymers 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 10
- 230000015572 biosynthetic process Effects 0.000 claims description 6
- 238000007789 sealing Methods 0.000 claims description 6
- 238000004891 communication Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 239000007779 soft material Substances 0.000 claims description 4
- 238000006424 Flood reaction Methods 0.000 claims description 3
- RRHGJUQNOFWUDK-UHFFFAOYSA-N Isoprene Chemical compound CC(=C)C=C RRHGJUQNOFWUDK-UHFFFAOYSA-N 0.000 claims description 3
- 239000007788 liquid Substances 0.000 claims description 3
- 239000004033 plastic Substances 0.000 claims description 3
- 229920003023 plastic Polymers 0.000 claims description 3
- 229920001195 polyisoprene Polymers 0.000 claims description 3
- 230000000694 effects Effects 0.000 abstract description 7
- 238000013461 design Methods 0.000 abstract description 3
- 239000013535 sea water Substances 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 238000005516 engineering process Methods 0.000 description 5
- 239000002775 capsule Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
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- 230000007797 corrosion Effects 0.000 description 2
- 238000005260 corrosion Methods 0.000 description 2
- 238000011161 development Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000012188 paraffin wax Substances 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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Abstract
The invention discloses a connector capable of realizing deep-sea live-wire insertion and extraction and manufacturing and using methods thereof, the connector comprises a socket and a plug, the socket is provided with insulating oil storage cavities, the number of which is the same as the number of socket holes arranged in the socket, and each socket hole is communicated with the inside of an insulating oil storage cavity correspondingly. The manufacturing method of the connector comprises the following steps: 1, processing and manufacturing a socket core body and a plug core body; and 2, putting the plug core body and the socket core body provided with a location frame into a glue injection mold to carry out glue injection, and obtaining the glue injection molded plug and the socket with the insulating oil storage cavity. The using method of the connector is as follows: all the socket holes on land are filled with insulating oil, and then the plug and the socket which is filled with the insulating oil are put into underwater simultaneously to be used by insertion and extraction. The connector has reasonable design, simple structure, convenient processing and manufacturing, easy use and operation, convenient insertion and extraction and good underwater insulating effect and can realize live-wire insertion and extraction in deep sea.
Description
Technical field
The present invention relates to field, a kind of deep-sea electronic connector, especially relate to a kind of connector of realizing the abyssal zone hot-line insertion and extraction and production and preparation method thereof.
Background technology
The ocean becomes an important component part of global life-support system with its rich in natural resources, wide space and to the huge regulating action of earth environment and weather, is the treasure of human kind sustainable development.Marine technology, be disclose the ocean secret, safeguard maritime rights and interests, exploitation marine resources, the prerequisite of protecting the marine environment, alleviate Oceanic disasters and main means.Because the unique effect of ocean and the strategic position in national sustainable development, country has dropped into great amount of manpower, financial resources and has carried out research, the exploitation of marine technology.The energy of various deep-sea detecting equipment is the battery supplies of powering or carrying by the deck.Because deck power supply needs long-distance transmissions, merit is decreased bigger, thereby most of deep sea equipment energy mainly supplied with by the battery that carries, and battery will be realized by connector with being connected of equipment.Because the connector that characteristics such as the high pressure of abyssal environment, low temperature, seawater corrosion, various deep sea equipments can not directly use the land to use.
Because under the pressure effect of seawater, the connector separating difficulty is big, even being separated in seawater under the seawater pressure must enter in the cavity after connector separates and cause electric leakage and cause electrode corrosion under electrochemical action, at present, after all requiring to connect on land, in seawater, uses down the more special-purpose connector that uses in seawater, but the demand that plugs connector is under water arranged under some certain conditions, and for example: the diver can be with the polylith battery to carry out underwater camera, and finishes battery altering under water.Nowadays, can be implemented in the connector that plugs in the ocean does not under water appear in the newspapers.
Summary of the invention
Technical problem to be solved by this invention is at above-mentioned deficiency of the prior art, provide a kind of simple in structure, reasonable in design, can in seawater, freely plug and the connector of the realized abyssal zone hot-line insertion and extraction that processing and fabricating is convenient, the processing and fabricating cost is low.
For solving the problems of the technologies described above, the technical solution used in the present invention is: a kind of connector of realizing the abyssal zone hot-line insertion and extraction comprises socket and the plug that is used with socket; Described socket comprises insulation crust one, be laid in socket aperture on the insulation crust one and sealing is installed in external wire one on the insulation crust one, the top that the inboard middle and lower part of described socket aperture is laid with socket electric conduction electrode-plate and socket electric conduction electrode-plate is provided with one section insulator seal muzzle, described insulator seal muzzle is laid in the inboard middle and upper part of described socket aperture, the inner end of described external wire one and socket electric conduction electrode-plate join, the middle and lower part correspondence of described socket aperture is set to the electrode hole for the installation of socket electric conduction electrode-plate, and the quantity of described socket aperture is one or more; Described plug comprises insulation crust two, be laid in the grafting joint on the insulation crust two and be installed in external wire two on the insulation crust two, the structure of described grafting joint is corresponding with the structure of described socket aperture, and the inner end of the inner end of described grafting joint and external wire two joins; The quantity of described socket aperture is identical with the quantity of described plug connector and installation position described socket aperture is corresponding with the installation position of described plug connector, it is characterized in that: described socket also comprises the one or more separate insulation grease storage chamber that is laid in insulation crust one inside, the quantity in described insulation grease storage chamber is laid at grade with the identical and described insulation grease storage chamber and the described electrode hole of described socket aperture, described insulation grease storage chamber and described socket aperture are laid in pairs, and each socket aperture communicates respectively with its corresponding one insulation grease storage inside, chamber.
Above-mentioned a kind of connector of realizing the abyssal zone hot-line insertion and extraction, it is characterized in that: described grafting joint comprises the anticreep insulating case of plug that is installed in the plug electrode head in the insulation crust two and is sleeved on the outside, below in the plug electrode head, and the inner end of the inner end of described plug electrode head and external wire one joins; Identical and the two processing and fabricating of the material of described insulator seal muzzle and insulation crust one is an one, and identical and the two processing and fabricating of the material of the anticreep insulating case of described plug and insulation crust two is an one.
Above-mentioned a kind of connector of realizing the abyssal zone hot-line insertion and extraction is characterized in that: described insulation crust one and insulation crust two are rubbery outer cover, and described insulator seal muzzle is the rubber sealing sleeve, and the anticreep insulating case of described plug is the anticreep rubber sleeve of plug.
Above-mentioned a kind of connector of realizing the abyssal zone hot-line insertion and extraction, it is characterized in that: described plug also comprises and prevents the slip-off preventing sheath that described plug connector comes off from insulation crust two and be laid in sheath draw ring on the slip-off preventing sheath that the slip-off preventing sheath is laid on the insulation crust two.
Above-mentioned a kind of connector of realizing the abyssal zone hot-line insertion and extraction is characterized in that: described insulation grease is a grease of silicone fluid.
Above-mentioned a kind of connector of realizing the abyssal zone hot-line insertion and extraction, it is characterized in that: described socket aperture is the big and little cylinder stepped hole of bottom internal diameter of identical cylindrical hole of top and the bottom internal diameter or top internal diameter, and described plug connector corresponds to the identical cylinder-shaped joint of top and the bottom diameter or the top internal diameter is big and the little cylinder step joint of bottom internal diameter; The quantity of described socket aperture is that three and socket are three-phase socket, and to be three and plug be the 3-phase plug that is used with described three-phase socket to the quantity of described plug connector.
Simultaneously, the invention also discloses the manufacture method of the connector of the realized abyssal zone hot-line insertion and extraction that a kind of method step is simple, easy to operate, input cost is low and process velocity is fast, machining accuracy is high, it is characterized in that this method may further comprise the steps:
Above-mentioned a kind of manufacture method that realizes the connector of abyssal zone hot-line insertion and extraction is characterized in that: the molded part described in the step 2 comprises spacer and the sheet that is located by connecting that joins with spacer, and the quantity of the spacer and the sheet that is located by connecting is a plurality of; A plurality of spacers are installed on the locating support, and a plurality of described spacers the installation installation position on the locating support with need the machine-shaping socket on institute to lay the installation position that a plurality of described insulation greases store the chamber corresponding, all be connected by the sheet that is located by connecting between a plurality of described spacers and the locating support, described spacer, locating support and the sheet that is located by connecting connect to form locating rack; Correspondingly, when in the step 2 described socket core body being put into described injecting glue mould one, described locating rack is put into the correspondence position of described injecting glue mould one; In the step 2 after the injecting glue moulding, the described insulation grease of the then corresponding formation of existing crack storage chamber between the insulation crust one of described spacer and injecting glue moulding, the then corresponding formation of existing crack is communicated with the communication passage that described electrode hole and described insulation grease are stored the chamber between the insulation crust one of be located by connecting sheet and injecting glue moulding; The described sheet correspondence that is located by connecting is laid between spacer and the described electrode hole, and the described spacer and the sheet that is located by connecting are made by the soft material of hating with rubber phase.
Above-mentioned a kind of manufacture method that realizes the connector of abyssal zone hot-line insertion and extraction is characterized in that: the described spacer and the sheet that is located by connecting are made by the paper material or the plastics of hating with rubber phase.
Simultaneously, the invention also discloses the using method that a kind of method step is simple, easy and simple to handle, plug the connector of the realized abyssal zone hot-line insertion and extraction that insulation effect is good fast and under water, it is characterized in that this method may further comprise the steps:
Step I, insulation grease inject: before entering the deep-sea, adopt syringe to inject the insulation grease on land in the electrode hole of described socket aperture; When injecting the insulation grease, described syringe is inserted to described electrode hole bottom and injects from bottom to top, until described electrode hole is filled with, so that the socket electric conduction electrode-plate that is laid in the described electrode hole is carried out the integral insulation protection from described electrode hole bottom;
Step II, syringe are extracted: when waiting that the insulation grease liquid level that is injected rises to the aperture, top of described electrode hole, continuation is injected insulation grease and marginal not and is penetrated the limit syringe needle of described syringe is progressively extracted in described electrode hole in described electrode hole, to guarantee not contain air in the described electrode hole;
Step II I, when the quantity of the socket aperture of laying on the insulation crust one when being a plurality of, repeating step one and step 2, equal injection grease that completely insulate in the electrode hole of all socket apertures of on socket, being laid;
Work is carried out at step IV, input deep-sea: behind described socket and plug input deep-sea, the use of the two is as follows:
401, after socket and plug enter the deep-sea, because all being insulated grease, the socket electric conduction electrode-plate in all socket apertures of socket floods, make each socket electric conduction electrode-plate all be in relatively independent state of insulation;
402, when plug and socket are plugged together, along with described plug connector is inserted in the described socket aperture gradually, the insulation grease in the described electrode hole overflows gradually and flow in the insulation grease storage chamber that communicates with described electrode hole;
403, when plug is pulled up on socket, be stored in insulation grease in the described insulation grease storage chamber then under the suction when the caoutchouc elasticity pressure of insulation crust one and described plug connector are extracted, again flow back in the described electrode hole, and when plug separates with socket, socket electric conduction electrode-plate in the described electrode hole is insulated grease and floods fully, makes each socket electric conduction electrode-plate all be in relatively independent state of insulation;
404, repeating step 402 and step 403 can be finished the repeatedly plug process between socket and the plug at the deep-sea.
The present invention compared with prior art has the following advantages:
1, the connector structure that is adopted is simple, processing and fabricating convenient and the processing and fabricating cost is low.
2, use is easy and simple to handle, and long service life and plug are convenient, because the plug of connector is provided with the slip-off preventing sheath and the slip-off preventing sheath is provided with the sheath draw ring, operation is very easy when then plugging under water.
3, because during the actual use of connector, socket end links to each other with power unit, after then socket and plug plugs together, can be implemented in the function of carrying out normal power supply under water.
4, insulation effect under water is very good, thereby be highly suitable for the deep-sea and use, utilize the syringe of injection grease of silicone fluid special use to inject anticreep grease of silicone fluid in the socket aperture on request before using, thereby after socket enters seawater because the electric conduction electrode-plate in the socket aperture is flooded by grease of silicone fluid fully, thereby be in state of insulation between each electric conduction electrode-plate; And in seawater with in the plug insertion socket hole time, the Silicon-On-Insulator grease overflows on the socket grease of silicone fluid and stores in the capsule, when in seawater, pulling up plug, be stored in the socket grease of silicone fluid and store grease of silicone fluid in the capsule and under rubber pressure, enter in the socket aperture and and flood, play the effect that makes seawater and electrode insulation the electric conduction electrode-plate in the socket aperture.
5, manufacture method simple, easy to operate, be easy to control and low cost of manufacture, do not need the manufacture method of conventional plug is carried out any change, put into mould with the locating rack and the socket core body of communication passage by force and will be used for the storage of profiled insulation grease also be injection mo(u)lding when the manufacturing socket before, the injection molding forming method according to conventional socket can processing and manufacturing go out socket of the present invention afterwards.
6, practical value height and popularizing application prospect are extensive, and the connector that is adopted can the easy warm swap that is implemented in the deep-sea.
In sum, the present invention is reasonable in design, simple in structure, processing and fabricating convenient and it is easy and simple to handle to use, plug is convenient, insulation effect is good under water, can in the deep-sea, realize warm swap, efficiently solve existing connector and can only finish the actual defects of using in the seawater under the ability after patching in the land.
Below by drawings and Examples, technical scheme of the present invention is described in further detail.
Description of drawings
Fig. 1 is the structural representation of socket of the present invention.
Fig. 2 is the vertical view of Fig. 1.
Fig. 3 is the left view of Fig. 2.
Fig. 4 is the structural representation of plug of the present invention.
Fig. 5 is the end view of Fig. 4.
Fig. 6 is the installation position schematic diagram of three receptacle terminals on the socket of the present invention.
The structural representation of the locating rack that adopts when Fig. 7 makes socket for the present invention.
Fig. 8 can realize the method flow diagram of the connector of abyssal zone hot-line insertion and extraction for manufacturing of the present invention.
Fig. 9 uses the method flow diagram of the connector that can realize the abyssal zone hot-line insertion and extraction for the present invention.
Description of reference numerals:
The 1-socket; 1-1-insulation crust one; 1-2-external wire one;
1-3-socket electric conduction electrode-plate; 1-4-rubber sealing sleeve; The 1-5-grease of silicone fluid stores capsule;
The 2-plug; 2-1-insulation crust two; 2-2-external wire two;
2-3-plug electrode head; The anticreep rubber sleeve of 2-4-plug; 2-5-slip-off preventing sheath;
2-6-sheath draw ring; The 3-1-spacer; The 3-2-locating support;
The 3-3-sheet that is located by connecting; 4-waterproof securing member.
Embodiment
As Fig. 1, Fig. 2, figure, 3, Fig. 4, Fig. 5 and shown in Figure 6, a kind of connector of realizing the abyssal zone hot-line insertion and extraction of the present invention comprises socket 1 and the plug 2 that is used with socket 1; Described socket 1 comprises insulation crust one 1-1, be laid in the socket aperture on insulation crust one 1-1 and seal external wire one 1-2 that is installed on insulation crust one 1-1, the top that the inboard middle and lower part of described socket aperture is laid with socket electric conduction electrode-plate 1-3 and socket electric conduction electrode-plate 1-3 is provided with one section insulator seal muzzle, described insulator seal muzzle is laid in the inboard middle and upper part of described socket aperture, the inner end of described external wire one 1-2 and socket electric conduction electrode-plate 1-3 join, the middle and lower part correspondence of described socket aperture is set to the electrode hole for socket electric conduction electrode-plate 1-3 installation, and the quantity of described socket aperture is one or more.Described plug 2 comprises insulation crust two 2-1, be laid in the grafting joint on insulation crust two 2-1 and be installed in external wire two 2-2 on insulation crust two 2-1, the structure of described grafting joint is corresponding with the structure of described socket aperture, and the inner end of the inner end of described grafting joint and external wire two 2-2 joins; The quantity of described socket aperture is identical with the quantity of described plug connector and installation position described socket aperture is corresponding with the installation position of described plug connector.Described socket 1 also comprises the one or more separate insulation grease storage chamber that is laid in insulation crust one 1-1 inside, the quantity in described insulation grease storage chamber is laid at grade with the identical and described insulation grease storage chamber and the described electrode hole of described socket aperture, described insulation grease storage chamber and described socket aperture are laid in pairs, and each socket aperture communicates respectively with its corresponding one insulation grease storage inside, chamber.In the present embodiment, also be equipped with on described insulation crust one 1-1 external wire one 1-2 is sealed and fastening fixing waterproof securing member 4.
In the actual use, can be according to concrete needs, the quantity of described socket aperture is adjusted accordingly.
In the present embodiment, described grafting joint comprises the anticreep insulating case of plug that is installed in the plug electrode head 2-3 in insulation crust two 2-1 and is sleeved on the outside, below among the plug electrode head 2-3, and the inner end of the inner end of described plug electrode head 2-3 and external wire one 1-2 joins.Identical and the two processing and fabricating of the material of described insulator seal muzzle and insulation crust one 1-1 is an one, and identical and the two processing and fabricating of the material of the anticreep insulating case of described plug and insulation crust two 2-1 is an one.It is actual when described socket 1 and plug 2 are carried out processing and fabricating, also described insulator seal muzzle and insulation crust one 1-1 can be carried out processing and fabricating respectively, equally also anticreep insulating case of described plug and insulation crust two 2-1 can be carried out processing and fabricating respectively, but should guarantee to be connected and sealed between described insulator seal muzzle and insulation crust one 1-1 and between anticreep insulating case of described plug and insulation crust two 2-1.
Described insulation crust one 1-1 and insulation crust two 2-1 are rubbery outer cover, and described insulator seal muzzle is rubber sealing sleeve 1-4, and the anticreep insulating case of described plug is the anticreep rubber sleeve 2-4 of plug.During actual processing and fabricating, also can adopt other soft material to make insulation crust one 1-1, insulation crust two 2-1, described insulator seal muzzle and the anticreep insulating case of described plug.
In the present embodiment, described plug 2 also comprises and prevents the slip-off preventing sheath 2-5 that described plug connector comes off from insulation crust two 2-1 and be laid in sheath draw ring 2-6 on the slip-off preventing sheath 2-5 that slip-off preventing sheath 2-5 is laid on insulation crust two 2-1.Actual when in the seawater at deep-sea, described socket 1 and plug 2 being plugged, then can easy plug 2 is inserted on the socket 1 or on socket 1 extract by sheath draw ring 2-6, described slip-off preventing sheath 2-5 can effectively prevent from repeatedly to plug the phenomenon generation that the described plug connector in plug 2 backs comes off from shell two 2-1 that insulate simultaneously, thereby the plug work in the very convenient seawater, not only easy and simple to handle, plug fast, and service life is long.
In the present embodiment, described insulation grease is a grease of silicone fluid, in the actual use, also can select other insulation grease for use, and described insulation grease storage chamber should be the grease of silicone fluid that is laid in insulation crust one 1-1 mutually and stores capsule 1-5.
During actual processing and fabricating, described socket aperture is the big and little cylinder stepped hole of bottom internal diameter of identical cylindrical hole of top and the bottom internal diameter or top internal diameter, and described plug connector corresponds to the identical cylinder-shaped joint of top and the bottom diameter or the top internal diameter is big and the little cylinder step joint of bottom internal diameter.In the present embodiment, the quantity of described socket aperture is that three and socket 1 is three-phase socket, to be three and plug 2 be the 3-phase plug that is used with described three-phase socket to the quantity of described plug connector, and described socket aperture is the cylinder stepped hole, and described plug connector corresponds to cylinder step joint.During actual processing and fabricating, also described socket aperture and described plug connector correspondence can be processed as other shape.
A kind of manufacturing as shown in Figure 8 can realize the method for the connector of abyssal zone hot-line insertion and extraction, may further comprise the steps:
In the present embodiment, described injecting glue mould one and injecting glue mould two all can adopt common injection forming mold.And, in the present embodiment, described socket core body is put into before the injecting glue mould one, earlier described molded part correspondence is fixedly mounted on the described socket core body, the described socket core body that molded part will be housed is afterwards again put into the correspondence position of described injecting glue mould one.
In conjunction with Fig. 7, in the present embodiment, the molded part described in the step 2 comprises spacer 3-1 and the sheet 3-3 that is located by connecting that joins with spacer 3-1, and the quantity of the spacer 3-1 and the sheet 3-3 that is located by connecting is a plurality of; A plurality of spacer 3-1 are installed on the locating support 3-2, and a plurality of described spacer 3-1 the installation installation position on the locating support 3-2 with need machine-shaping socket 1 on institute to lay the installation position that a plurality of described insulation greases store the chamber corresponding, all be connected by the sheet 3-3 that is located by connecting between a plurality of described spacer 3-1 and the locating support 3-2, described spacer 3-1, locating support 3-2 and the sheet 3-3 that is located by connecting connect to form locating rack; Correspondingly, when in the step 2 described socket core body being put into described injecting glue mould one, described locating rack is put into the correspondence position of described injecting glue mould one; In the step 2 after the injecting glue moulding, the described insulation grease of the then corresponding formation of existing crack storage chamber between insulation crust one 1-1 of described spacer 3-1 and injecting glue moulding, the then corresponding formation of existing crack is communicated with the communication passage that described electrode hole and described insulation grease are stored the chamber between insulation crust one 1-1 of be located by connecting sheet 3-3 and injecting glue moulding; The described sheet 3-3 correspondence that is located by connecting is laid between spacer 3-1 and the described electrode hole, and the described spacer 3-1 and the sheet 3-3 that is located by connecting make by the soft material of hating with rubber phase.
The described spacer 3-1 and the sheet 3-3 that is located by connecting make by the paper material (for example paraffin paper) or the plastics of hating with rubber phase.The quantity of the described spacer 3-1 and the sheet 3-3 that is located by connecting is three, three spacer 3-1 are laid in the outside of three socket apertures of laying on the socket 1 respectively, be connected by three sheet 3-3 that are located by connecting respectively between three spacer 3-1 and three socket apertures, the end of three sheet 3-3 that are located by connecting joins with three spacer 3-1 respectively, and the other end of three sheet 3-3 that are located by connecting stretches to respectively in three socket apertures.
In the present embodiment, adopt paper material to make three spacer 3-1, and after being separately fixed at three spacer 3-1 on three socket electric conduction electrode-plate 1-3 that make in the step 1 during actual fabrication, again locating rack and described socket core body are put into injecting glue mould one simultaneously, and obtain the socket 1 of injecting glue moulding.
A kind of using method that realizes the connector of abyssal zone hot-line insertion and extraction as shown in Figure 9 may further comprise the steps:
Step I, insulation grease inject: before entering the deep-sea, adopt syringe to inject the insulation grease on land in the electrode hole of described socket aperture; When injecting the insulation grease, described syringe is inserted to described electrode hole bottom and injects from bottom to top, until described electrode hole is filled with, so that the socket electric conduction electrode-plate 1-3 that is laid in the described electrode hole is carried out the integral insulation protection from described electrode hole bottom;
Step II, syringe are extracted: when waiting that the insulation grease liquid level that is injected rises to the aperture, top of described electrode hole, continuation is injected insulation grease and marginal not and is penetrated the limit syringe needle of described syringe is progressively extracted in described electrode hole in described electrode hole, to guarantee not contain air in the described electrode hole;
Step II I, when the quantity of the socket aperture of laying on insulation crust one 1-1 when being a plurality of, repeating step one and step 2, equal injection grease that completely insulate in the electrode hole of all socket apertures of on socket 1, being laid.
Work is carried out at step IV, input deep-sea: behind described socket 1 and plug 2 input deep-seas, the use of the two is as follows:
401, after socket 1 and plug 2 enter the deep-sea, because all being insulated grease, the socket electric conduction electrode-plate 1-3 in all socket apertures of socket 1 floods, make each socket electric conduction electrode-plate 1-3 all be in relatively independent state of insulation.
402, when plug 2 and socket 1 are plugged together, along with described plug connector is inserted in the described socket aperture gradually, the insulation grease in the described electrode hole overflows gradually and flow in the insulation grease storage chamber that communicates with described electrode hole.
403, when plug 2 is pulled up on socket 1, be stored in insulation grease in the described insulation grease storage chamber then under the suction when the caoutchouc elasticity pressure of insulation crust one 1-1 and described plug connector are extracted, again flow back in the described electrode hole, and when plug 2 separates with socket 1, socket electric conduction electrode-plate 1-3 in the described electrode hole is insulated grease and floods fully, makes each socket electric conduction electrode-plate 1-3 all be in relatively independent state of insulation.
404, repeating step 402 and step 403 can be finished the repeatedly plug process between socket 1 and the plug 2 at the deep-sea.
The above; it only is preferred embodiment of the present invention; be not that the present invention is imposed any restrictions, everyly any simple modification that above embodiment did, change and equivalent structure changed, all still belong in the protection range of technical solution of the present invention according to the technology of the present invention essence.
Claims (14)
1. the connector that can realize the abyssal zone hot-line insertion and extraction comprises socket (1) and the plug (2) that is used with socket (1); Described socket (1) comprises insulation crust one (1-1), be laid in socket aperture on the insulation crust one (1-1) and sealing and be installed in external wire one (1-2) on the insulation crust one (1-1), the top that the inboard middle and lower part of described socket aperture is laid with socket electric conduction electrode-plate (1-3) and socket electric conduction electrode-plate (1-3) is provided with one section insulator seal muzzle, described insulator seal muzzle is laid in the inboard middle and upper part of described socket aperture, the inner end of described external wire one (1-2) and socket electric conduction electrode-plate (1-3) join, the middle and lower part correspondence of described socket aperture is set to the electrode hole for socket electric conduction electrode-plate (1-3) installation, and the quantity of described socket aperture is one or more; Described plug (2) comprises insulation crust two (2-1), is laid in grafting joint and the external wire two (2-2) that is installed on the insulation crust two (2-1) on the insulation crust two (2-1), the structure of described grafting joint is corresponding with the structure of described socket aperture, and the inner end of the inner end of described grafting joint and external wire two (2-2) joins; The quantity of described socket aperture is identical with the quantity of described plug connector and installation position described socket aperture is corresponding with the installation position of described plug connector, it is characterized in that: described socket (1) comprises that also being laid in the inner one or more separate insulation grease of insulation crust one (1-1) stores the chamber, the quantity in described insulation grease storage chamber is laid at grade with the identical and described insulation grease storage chamber and the described electrode hole of described socket aperture, described insulation grease storage chamber and described socket aperture are laid in pairs, and each socket aperture communicates respectively with its corresponding one insulation grease storage inside, chamber.
2. according to the described a kind of connector of realizing the abyssal zone hot-line insertion and extraction of claim 1, it is characterized in that: described grafting joint comprises the anticreep insulating case of plug that is installed in the plug electrode head (2-3) in the insulation crust two (2-1) and is sleeved on the outside, below in the plug electrode head (2-3), and the inner end of the inner end of described plug electrode head (2-3) and external wire one (1-2) joins; Identical and the two processing and fabricating of the material of described insulator seal muzzle and insulation crust one (1-1) is an one, and identical and the two processing and fabricating of the material of the anticreep insulating case of described plug and insulation crust two (2-1) is an one.
3. according to the described a kind of connector of realizing the abyssal zone hot-line insertion and extraction of claim 2, it is characterized in that: described insulation crust one (1-1) and insulation crust two (2-1) are rubbery outer cover, described insulator seal muzzle is rubber sealing sleeve (1-4), and the anticreep insulating case of described plug is the anticreep rubber sleeve of plug (2-4).
4. according to claim 1,2 or 3 described a kind of connectors of realizing the abyssal zone hot-line insertion and extraction, it is characterized in that: described plug (2) also comprises and prevents the slip-off preventing sheath (2-5) that described plug connector comes off from insulation crust two (2-1) and be laid in sheath draw ring (2-6) on the slip-off preventing sheath (2-5) that slip-off preventing sheath (2-5) is laid on the insulation crust two (2-1).
5. according to claim 1,2 or 3 described a kind of connectors of realizing the abyssal zone hot-line insertion and extraction, it is characterized in that: described insulation grease is a grease of silicone fluid.
6. according to claim 1,2 or 3 described a kind of connectors of realizing the abyssal zone hot-line insertion and extraction, it is characterized in that: described socket aperture is the big and little cylinder stepped hole of bottom internal diameter of identical cylindrical hole of top and the bottom internal diameter or top internal diameter, and described plug connector corresponds to the identical cylinder-shaped joint of top and the bottom diameter or the top internal diameter is big and the little cylinder step joint of bottom internal diameter; The quantity of described socket aperture is that three and socket (1) are three-phase socket, and to be three and plug (2) be the 3-phase plug that is used with described three-phase socket to the quantity of described plug connector.
7. a manufacturing is characterized in that as realizing the method for the connector of abyssal zone hot-line insertion and extraction as described in the claim 3 this method may further comprise the steps:
Step 1, socket core body and plug core system are done: according to the internal structure of need machine-shaping socket (1), the one or more socket electric conduction electrode-plates of processing and fabricating (1-3), and after the inner end of all socket electric conduction electrode-plates (1-3) that will complete all joins with external wire one (1-2), obtain the socket core body; Simultaneously, according to the internal structure of need machine-shaping plug (2), the one or more described plug connector of processing and fabricating, and after the inner end of all described plug connector that will complete all joins with external wire two (2-2), obtain the plug core body;
Step 2, injecting glue processing and forming: at first according to the internal structure of need machine-shaping socket (1) and plug (2), the correspondence position that the socket core body that obtained in the step 1 and plug core body correspondence are put into injecting glue mould one and injecting glue mould two respectively, and when described socket core body is put into injecting glue mould one, to be used for profiled insulation grease storage chamber and be communicated with the insulation grease storing the correspondence position that the molded part of the interface channel between chamber and the described electrode hole is put into described injecting glue mould one, the quantity of described molded part is identical with the quantity of described socket aperture; Afterwards, in described injecting glue mould two and injecting glue mould one, inject the plug (2) of rubber and the moulding of corresponding acquisition injecting glue respectively and have the insulation grease according to conventional injecting glue forming method again and store the socket (1) in chamber; The inside forming cavity structure of described injecting glue mould one and injecting glue mould two is corresponding with the structure of socket (1) and plug (2) respectively.
8. according to the described a kind of manufacture method that realizes the connector of abyssal zone hot-line insertion and extraction of claim 7, it is characterized in that: the molded part described in the step 2 comprises spacer (3-1) and the sheet that is located by connecting (3-3) that joins with spacer (3-1), and all the quantity with described socket aperture is identical for the quantity of spacer (3-1) and the sheet that is located by connecting (3-3); Described spacer (3-1) is installed on the locating support (3-2), and described spacer (3-1) the installation installation position on the locating support (3-2) with need machine-shaping sockets (1) on institute lays the grease that insulate to store the installation position in chamber corresponding, be connected by the sheet that is located by connecting (3-3) between described spacer (3-1) and the locating support (3-2), described spacer (3-1), locating support (3-2) and the sheet that is located by connecting (3-3) connect to form locating rack; Correspondingly, when in the step 2 described socket core body being put into described injecting glue mould one, described locating rack is put into the correspondence position of described injecting glue mould one; In the step 2 after the injecting glue moulding, the described insulation grease of the then corresponding formation of existing crack storage chamber between the insulation crust one (1-1) of described spacer (3-1) and injecting glue moulding, the then corresponding formation of existing crack is communicated with the communication passage that described electrode hole and described insulation grease are stored the chamber between the insulation crust one (1-1) of the sheet that is located by connecting (3-3) and injecting glue moulding; The described sheet that is located by connecting (3-3) correspondence is laid between spacer (3-1) and the described electrode hole, and described spacer (3-1) and the sheet that is located by connecting (3-3) are made by the soft material of hating with rubber phase.
9. according to the described a kind of manufacture method that realizes the connector of abyssal zone hot-line insertion and extraction of claim 8, it is characterized in that: described spacer (3-1) and the sheet that is located by connecting (3-3) are made by the paper material or the plastics of hating with rubber phase.
10. a use is characterized in that as realizing the method for the connector of abyssal zone hot-line insertion and extraction as described in the claim 3 this method may further comprise the steps:
Step I, insulation grease inject: before entering the deep-sea, adopt syringe to inject the insulation grease on land in the electrode hole of described socket aperture; When injecting the insulation grease, described syringe is inserted to described electrode hole bottom and injects from bottom to top, until described electrode hole is filled with, so that the socket electric conduction electrode-plate (1-3) that is laid in the described electrode hole is carried out the integral insulation protection from described electrode hole bottom;
Step II, syringe are extracted: when waiting that the insulation grease liquid level that is injected rises to the aperture, top of described electrode hole, continuation is injected insulation grease and marginal not and is penetrated the limit syringe needle of described syringe is progressively extracted in described electrode hole in described electrode hole, to guarantee not contain air in the described electrode hole;
Step II I, when the quantity of the socket aperture of laying on the insulation crust one (1-1) when being a plurality of, repeating step one and step 2, equal injection grease that completely insulate in the electrode hole of all socket apertures of on socket (1), being laid;
Work is carried out at step IV, input deep-sea: behind described socket (1) and plug (2) input deep-sea, the use of the two is as follows:
401. after socket (1) and plug (2) enter the deep-sea, flood, make each socket electric conduction electrode-plate (1-3) all be in relatively independent state of insulation because the socket electric conduction electrode-plate (1-3) in all socket apertures of socket (1) all is insulated grease;
402. when with plug (2) and socket (1) when plugging together, along with described plug connector is inserted in the described socket aperture gradually, the insulation grease in the described electrode hole overflows gradually and flow in the insulation grease storage chamber that communicates with described electrode hole;
403. when plug (2) is pulled up on socket (1), be stored in insulation grease in the described insulation grease storage chamber then under the suction when the caoutchouc elasticity pressure of insulation crust one (1-1) and described plug connector are extracted, again flow back in the described electrode hole, and when plug (2) and socket (1) when separating, socket electric conduction electrode-plate (1-3) in the described electrode hole is insulated grease and floods fully, makes each socket electric conduction electrode-plate (1-3) all be in relatively independent state of insulation;
404. repeating step 402 and step 403 can be finished the repeatedly plug process between socket (1) and the plug (2) at the deep-sea.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102537446A CN101944678B (en) | 2010-08-13 | 2010-08-13 | Connector capable of realizing deep-sea hot plugging and manufacturing and using method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102537446A CN101944678B (en) | 2010-08-13 | 2010-08-13 | Connector capable of realizing deep-sea hot plugging and manufacturing and using method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101944678A true CN101944678A (en) | 2011-01-12 |
| CN101944678B CN101944678B (en) | 2012-09-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102537446A Expired - Fee Related CN101944678B (en) | 2010-08-13 | 2010-08-13 | Connector capable of realizing deep-sea hot plugging and manufacturing and using method thereof |
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| Country | Link |
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| CN (1) | CN101944678B (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103280661A (en) * | 2013-04-27 | 2013-09-04 | 中国船舶重工集团公司第七○二研究所 | Underwater oil-filled cable and manufacturing method thereof |
| CN104377531A (en) * | 2014-11-18 | 2015-02-25 | 宁波长壁流体动力科技有限公司 | Glue injection device of cable connector |
| CN104767098A (en) * | 2014-01-02 | 2015-07-08 | 镇江市梦之信电子科技有限公司 | Production process for one-piece socket |
| CN106374302A (en) * | 2016-10-25 | 2017-02-01 | 广州恒佳精工科技有限公司 | Underwater safety energization device |
| CN109217013A (en) * | 2018-09-25 | 2019-01-15 | 何鹏程 | A kind of electric leakage anti-electric shock socket |
| CN109994907A (en) * | 2017-12-30 | 2019-07-09 | 中国科学院沈阳自动化研究所 | A kind of production watertight connector socket mold and preparation method thereof |
| CN111193149A (en) * | 2020-02-05 | 2020-05-22 | 史先德 | Water drainage isolated device |
| CN111188962A (en) * | 2019-12-25 | 2020-05-22 | 浙江大学 | Assembling method of deep sea equipment and quick joint of oil-filled hose with internal lead |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103280661A (en) * | 2013-04-27 | 2013-09-04 | 中国船舶重工集团公司第七○二研究所 | Underwater oil-filled cable and manufacturing method thereof |
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| CN104767098A (en) * | 2014-01-02 | 2015-07-08 | 镇江市梦之信电子科技有限公司 | Production process for one-piece socket |
| CN104377531A (en) * | 2014-11-18 | 2015-02-25 | 宁波长壁流体动力科技有限公司 | Glue injection device of cable connector |
| CN106374302A (en) * | 2016-10-25 | 2017-02-01 | 广州恒佳精工科技有限公司 | Underwater safety energization device |
| CN109994907A (en) * | 2017-12-30 | 2019-07-09 | 中国科学院沈阳自动化研究所 | A kind of production watertight connector socket mold and preparation method thereof |
| CN109994907B (en) * | 2017-12-30 | 2023-09-29 | 中国科学院沈阳自动化研究所 | Die for manufacturing watertight connector socket and manufacturing method thereof |
| CN109217013A (en) * | 2018-09-25 | 2019-01-15 | 何鹏程 | A kind of electric leakage anti-electric shock socket |
| CN109217013B (en) * | 2018-09-25 | 2023-10-20 | 何鹏程 | Electric leakage and electric shock prevention socket |
| CN111188962A (en) * | 2019-12-25 | 2020-05-22 | 浙江大学 | Assembling method of deep sea equipment and quick joint of oil-filled hose with internal lead |
| CN111193149A (en) * | 2020-02-05 | 2020-05-22 | 史先德 | Water drainage isolated device |
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|---|---|
| CN101944678B (en) | 2012-09-05 |
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