Long flexible soot blower
(1) technical field
The present invention relates to a kind of soot blower.Be used for surfaces such as convection bank on the heating furnace, the heating furnace in the power industry, boiler of petrochemical industry, air preheater, economizer superheater and carry out ash disposal, slagging-off.Belong to petrochemical industry, electrical equipment technical field.
(2) background technology
Convection bank on heating furnace in petrochemical industry, the heating furnace in the power industry, the boiler, air preheater, economizer superheater etc., generally all adopt soot blower that ash disposal, slagging-off are carried out in its surface, reduce exhaust gas temperature, to improve the thermal efficiency of heating furnace, boiler, reach the purpose of energy-conservation of consumption reduction.When cigarette temperature in the stove surpasses 550 ℃, should adopt long flexible soot blower.This soot blower rotates reciprocal stretching motion as straight line in burner hearth when blowing ash.When not blowing ash, blow blowing pipe outward in burner hearth outside, can avoid outer when blowing blowing pipe the cigarette temperature is greater than 550 ℃ in stove and the bending that causes like this, there was a mechanical failure thereby cause soot blower.Before the present invention made, the flexible soot blower of length in the past had the following disadvantages:
1, the sprocket wheel on two shaft reductors is identical with the sprocket wheel lead of helix of blowing outward on the blowing pipe, therefore exist to purge the dead angle, to boiler tube to blow ash unclean.
2, the gland of stuffing box is subjected to equipment operation to the pressure of filler and changes.Movement locus when outer blowpipe blows ash simultaneously is rectilinear motion and gyration, influences the service life of filler.Cause steam leakage.
3, flap in the air intake valve and valve rod adopt global design, and flap, flap form rigidity with valve seat and contact, when valve rod upwards promotes flap cooperate with valve seat inaccurate, easy generation leakage.
4, the pressure of steam (vapor) outlet is non-adjustable in the air intake valve.
(3) summary of the invention
The objective of the invention is to overcome above-mentioned deficiency, provide a kind of outer blow blowing pipe do not exist pressure stability, the air intake valve of the filler that purges dead angle, stuffing box inner cooperate accurate, the length that steam exit pressure the is adjustable soot blower that stretches.
The object of the present invention is achieved like this: a kind of length soot blower that stretches, comprise a casing, the casing upper level is furnished with a guide rail, be furnished with a sport car on the guide rail, sport car includes a motor and a pair of shaft reductor, described pair of shaft reductor has a power shaft and two output shafts, an output shaft links to each other with described guide rail by a rack-and-pinion, one main transmission dish and one speed reducer sprocket wheel are installed on another output shaft, the main transmission dish is connected by key with described another output shaft, offer the groove of a semi-round ring shape on the main transmission dish, be equipped with a pin in the groove, pin is fixedlyed connected with described decelerator sprocket wheel; In described casing horizontally disposed have blow blowing pipe outside one, this outer blowing pipe that blows places described guide rail below, this is outer to blow the blowing pipe outer rim and is provided with a blowing pipe sprocket wheel, this blowing pipe sprocket wheel links to each other with described decelerator sprocket wheel by a chain; A described outer end that blows blowpipe in blowing pipe one end and is rotationally connected, the other end of interior blowpipe links to each other with the gas outlet of an admission valve, and the valve rod of this admission valve links to each other with an operating mechanism, this operating mechanism is provided with a shift fork, corresponding to this shift fork, described sport car top is provided with a striker with matching, also is provided with a collision block on described sport car top simultaneously, corresponding to this collision block, be provided with a travel switch with matching at described casing front and rear.
The long flexible soot blower of the present invention, a described outer end that blows blowing pipe is rotationally connected by the outer rim of a bearing and a gland and a stuffing box, the endoporus of this stuffing box links to each other with an end of blowpipe in, and in described, set packing seal between the endoporus hole wall of the outer rim of blowpipe and stuffing box, be provided with a gland in described filler outer end, this gland is fixedlyed connected with the end face of described stuffing box with one group of locking butterfly spring by bolt.
The long flexible soot blower of the present invention, described admission valve comprises valve seat, flap, valve rod, pressure adjustment disk and lock nut, the flap upper surface is provided with an inverted T-slot, corresponding to this T-slot, the T shape head of cooperation is arranged to patch with it in described valve rod lower end, and described pressure adjustment disk and lock nut are arranged on the valve rod upper end.
The purging angle of soot blower of the present invention is 360 °, purges stroke range 2.5~6m.
The invention has the beneficial effects as follows:
1, the two shaft reductors on the soot blower sport car have carried out new design, the gear-box of this pair shaft reductor is two output shafts of motor input and axle (promptly an output shaft drives outer blowpipe for rotatablely moving, and another output shaft drives the stuffing box moving linearly).When the distance sport car was gone to default stroke and drawn back, the reductor sprocket wheel on two shaft reductors was taken inventory relatively rotating at relative half-turn with main transmission.The outer purging track that blows blowing pipe advanced just in time deposit staggering of 1/2 lead of helix with retreating, make purge avoided the dead angle, to boiler tube to blow ash cleaner.
2, the packing ring on gland adopts one group of dish spring, can keep gland that the pressure of filler is not subjected to equipment operation and changes.Effectively blow blowing pipe vibrations at the volley outside the buffering simultaneously, reduce the radial pressure that filler is produced, alleviate the compression-extent of rebound of filler, prolong the service life of filler.
3, the flap in the air intake valve adopts with valve rod and separates design, makes flap, flap form flexible the contact with valve seat, guarantees flap and valve seat precision-fit when valve rod upwards promotes, and has prevented leakage.
4, be provided with the pressure adjustment disk in the air intake valve, adjustment disk is made the pressure of the steam (vapor) outlet regulated of commentaries on classics up and down, make the purging pressure of the soot blower of operating position can satisfy the purging requirement, after pressure was regulated and finished, available lock nut locked the pressure adjustment disk.
(4) description of drawings
Fig. 1 is the Facad structure schematic diagram of the long flexible soot blower of the present invention.
Fig. 2 is the A-A cut-away view of Fig. 1.
Fig. 3 is that the B of Fig. 2 is to view.
Fig. 4 connects main transmission dish and sprocket wheel schematic diagram on the sport car decelerator of the present invention.
Fig. 5 is the C-C cut-away view of Fig. 4.
Fig. 6 is the I enlarged drawing of Fig. 1.
Fig. 7 is an admission valve structural representation of the present invention.
Reference numeral among the figure:
Admission valve 1, flap 101, valve seat 102, valve rod 103, pressure adjustment disk 104, lock nut 105;
Operating mechanism 2, shift fork 201;
Sport car 3, striker 301, rack-and-pinion 302, motor 303, two shaft reductor 304, main transmission dish 305, decelerator sprocket wheel 306, key 307, pin 308, groove 309;
Casing 4, guide rail 401;
Blow blowing pipe 5, blowing pipe sprocket wheel 501, bearing 502, gland 503, stuffing box 504, filler 505, gland 506, locking butterfly spring 507, bolt 508 outward;
Travel switch 6
Vapor-proof thermal expansion rotating mechanism 7
Purging track 8 when advancing
Purging track 9 when retreating
Burner hearth 10
Crawler type drag chain 11
Interior blowpipe 12.
(5) specific embodiment
Referring to Fig. 1~3, Fig. 1 is the Facad structure schematic diagram of the long flexible soot blower of the present invention.Fig. 2 is the A-A cut-away view of Fig. 1.Fig. 3 is that the B of Fig. 2 is to view.By Fig. 1, Fig. 2 and Fig. 3 are as can be seen, the long flexible soot blower of the present invention, comprise a casing 4, casing 4 upper levels are furnished with a guide rail 401, be furnished with a sport car 3 on the guide rail 401, sport car 3 includes a motor 303 and a pair of shaft reductor 304, this pair shaft reductor 304 has a power shaft and two output shafts, an output shaft links to each other with described guide rail 401 by a rack-and-pinion 302, driving sport car 3 moves back and forth along guide rail 401, one main transmission dish 305 and one speed reducer sprocket wheel 306 are installed on another output shaft, as Fig. 4 and Fig. 5, main transmission dish 305 is connected by key 307 with described another output shaft, offers the groove 309 of a semi-round ring shape on the main transmission dish 305, be equipped with a pin 308 in the groove 309, pin 308 is fixedlyed connected with described decelerator sprocket wheel 306.In described casing 4 horizontally disposed have blow blowing pipe 5 outside one, should outer blow blowing pipe 5 and place described guide rail 401 belows, should outer blow blowing pipe 5 outer rims and be provided with a blowing pipe sprocket wheel 501, this blowing pipe sprocket wheel 501 links to each other with described decelerator sprocket wheel 306 by a chain, blows blowing pipe 5 outside being driven by described decelerator sprocket wheel 306 and rotates.
Referring to Fig. 6, Fig. 6 is the I enlarged drawing of Fig. 1.As seen from Figure 6, a described outer end that blows blowing pipe 5 is rotationally connected by the outer rim of a bearing 502 and a gland 503 and a stuffing box 504, the endoporus of this stuffing box 504 links to each other with an end of blowpipe 12 in, and in described, set filler 505 sealings between the endoporus hole wall of the outer rim of blowpipe 12 and stuffing box 504, be provided with a gland 506 in described filler 505 outer ends, this gland 506 is fixedlyed connected with the end face of described stuffing box 504 with one group of locking butterfly spring 507 by bolt 508.The other end of blowpipe 12 links to each other with the gas outlet of an admission valve 1 in described, and the valve rod of this admission valve 1 links to each other with an operating mechanism 2, this operating mechanism 2 is provided with a shift fork 201, corresponding to this shift fork 201, described sport car 3 tops are provided with a striker 301 with matching, also be provided with a collision block simultaneously,, be provided with a travel switch 6 with matching at described casing front and rear corresponding to this collision block on described sport car 3 tops.
Referring to Fig. 7, Fig. 7 is an admission valve structural representation of the present invention.As seen from Figure 7, described admission valve 1 comprises valve seat 102, flap 101, valve rod 103, pressure adjustment disk 104 and lock nut 105, flap 101 upper surfaces are provided with an inverted T-slot 107, corresponding to this T-slot 107, the T shape head of cooperation is arranged to patch with it in described valve rod 103 lower ends, and described pressure adjustment disk 104 and lock nut 105 are arranged on valve rod 103 upper ends.
Operation principle:
After sending the soot blower enabling signal on the switch board, drive reductor behind the motor start-up on the sport car, begin to do straight ahead, meanwhile blowing blowing pipe begins rotational motion outward.When sport car advanced about 200~250 mm distance, the striker 1 on its top began to stir the shift fork of operating mechanism, and admission valve is opened, begin to purge, owing to blowing blowing pipe outward is to advance in the limit, and rotate on the limit, and the therefore outer steam that blows the ejection of blowing pipe head nozzle can be later on to spraying all around.When sport car was walked default stroke, the travel switch of the collision block collision casing front portion on the sport car made the motor antiport, at this moment, sport car retreats as straight line, also does opposite rotatablely moving and blow blowing pipe outward, from outside blow blowing pipe ejection steam once purge.When the striker on the sport car falls back on shift fork on the default operating mechanism, admission valve is closed, stop to purge, sport car continues to retreat, run into the travel switch at casing rear portion until collision block after, motor stops operating on the sport car.The flexible soot blower of this length has been finished the purging action of one-period like this.