CN101942556A - Laser quenching treatment method for corrugator roll - Google Patents

Laser quenching treatment method for corrugator roll Download PDF

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Publication number
CN101942556A
CN101942556A CN 201010270728 CN201010270728A CN101942556A CN 101942556 A CN101942556 A CN 101942556A CN 201010270728 CN201010270728 CN 201010270728 CN 201010270728 A CN201010270728 A CN 201010270728A CN 101942556 A CN101942556 A CN 101942556A
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China
Prior art keywords
laser
roller
corrugation roller
quenching treatment
corrugation
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CN 201010270728
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马春方
冯荣元
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GUANGZHOU PHOTONE LASER CO Ltd
SHANGHAI JITONG LASER TECHNOLOGY Co Ltd
FUTONG GUANGKE TECHN Co Ltd GUANGZHOU
Original Assignee
GUANGZHOU PHOTONE LASER CO Ltd
SHANGHAI JITONG LASER TECHNOLOGY Co Ltd
FUTONG GUANGKE TECHN Co Ltd GUANGZHOU
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Priority to CN 201010270728 priority Critical patent/CN101942556A/en
Publication of CN101942556A publication Critical patent/CN101942556A/en
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Abstract

The invention provides a laser quenching treatment method for a corrugator roll, which comprises the following steps of: (1) preparing phosphating solution; (2) performing phosphating on teeth of the corrugator roll by adopting the prepared phosphating solution; and (3) performing laser scanning on the corrugator roll by adopting a laser, aligning laser spots of the laser with the tops of the teeth of the corrugator roll, and axially scanning each tooth top according to a symmetrical sequence until all tops of the teeth are scanned. Due to the adoption of the symmetrical scanning technology, the laser quenching treatment method has the advantages of low axial deformation, long service life, wide application range and the like, and can achieve a dispersion-strengthening effect under an environment of rapid heating and rapid cooling of the laser. Under the condition of the same hardness, the corrugator roll subjected to the laser quenching treatment has the advantages of higher abrasion resistance, higher toughness and service life (paper rolling amount) of 10,000,000 running meters.

Description

A kind of corrugated roller laser quenching treatment process
Technical field
The invention belongs to metallic substance LASER HEAT TREATMENT and light industry and make field, particularly a kind of corrugated roller laser quenching treatment process.
Background technology
The corrugation roller is a most important component in the corrugation paper mold production unit, for the corrugated paper board production line of any class, and one of easily worn part that the corrugation roller is always the most expensive.For any type of corrugation roller, it all has same basic functions of use and abrasion mechanism.Corrugating Base Paper is in the flatiron bending forming process that joint advances at a high speed, continuously, under the linear pressure effect constantly with the relative displacement of the stupefied jacking row of corrugation roller and produce that friction is crowded rolls, be subjected to the bump that rolls of the inclusion that contains in the body paper and mineral solids, make the stupefied top of corrugation roller that sharp wear take place, and wear into irregularly shaped gradually by circular arc, continuously run up, stupefied tooth height is step-down slowly, makes the cardboard of production tend to standard min gradually.Therefore the corrugation roller that some stupefied surface hardness are low also can make stupefied of stupefied top produce pockmark and depression, has aggravated the wearing and tearing process.Because production line often is not often to expire width of cloth paper feed, causes corrugation roller surface to produce uneven wear and cause corrugation roller concave and cause the foaming of coming unstuck in the middle of the cardboard.Soft corrugation roller under the monodentate of continuous high speed engagement direction operation situation also can because of viscous deformation take place stupefied, tilt, distortion, increase ovality and runout error, accelerate to influence the work-ing life and the economic performance of corrugation roller.Therefore, the corrugation roller generally needs to make it can satisfy production requirement through medium frequency quenching or nitriding treatment aborning.
Medium frequency induction hardening process commonly used at present has following shortcoming: (1) exposes heating because medium frequency quenching belongs to, unavoidable oxidation, decarburization, and hardness is low, and anti-fatigue performance is also poor; (2) because heating in medium frequency needs the reinforcing degree on the stupefied top of emphasis reinforcement do not need to be not so good as the too strong stupefied end, the performance paradox takes place; (3) though medium frequency quenching has the thicker advantage of strengthening layer, therefore produce bigger distortion, the deflection (diameter run-out) of medium frequency quenching corrugation roller is 0.1~0.15mm, and subsequent handling is caused very big difficulty; (4) another negative impact that the medium frequency quenching strengthening layer is thicker is to quench after old roller is repaired again, because quenched case is not removed fully, causes the part to repeat to quench, and is easy to generate crackle.Therefore during medium frequency quenching corrugation roller only is applicable to, the low speed production line.Medium frequency quenching corrugation roller is 8,000,000 to run about rice work-ing life.
Another kind of wolfram varbide corrugation roller, its wear resisting property is superior can't deny, but there are many difficult points in the application of wolfram varbide corrugation roller: 5~6 sprayings of wolfram varbide corrugation roller needs just can reach the thickness about 0.1mm, grinding and polishing then, real work thickness is 0.05~0.06mm, and the rate of recovery of sprayed wc only is about 30%; Owing to need reconditioning again, polishing after the wolfram varbide spraying, and wolfram varbide is very hard, can only grind with diamond abrasive tool, so the grinding cost is higher; In addition, present sprayed wc can only carry out on the matrix below the HRC45, though coating is wear-resisting, but matrix is softer, thereby be unable to undergo gravel and roll, under the relatively poor condition of papery, use and be easy to occur pockmark and depression, so wolfram varbide corrugation roller can only have high end equipment and use under the high-grade body paper condition and use, subject range is mainly at high-speed production lines and the few high-grade body paper of use sand content, and the market environment characteristics of China are in being more than 80%, low-speed device, therefore its space in Chinese corrugation roller market is also less relatively, even abroad, and neither widespread usage.
Summary of the invention
Main purpose of the present invention is to overcome the shortcoming of above-mentioned prior art with not enough, provides that a kind of its axial deformation is little, long service life, corrugated roller laser quenching treatment process applied widely.
For reaching above-mentioned purpose, the present invention adopts following technical scheme:
A kind of corrugated roller laser quenching treatment process comprises the steps:
(1) preparation phosphatization liquid;
(2) adopt the phosphatization liquid prepare that the tooth portion of corrugation roller is carried out bonderizing;
(3) adopt laser apparatus that the corrugation roller is carried out laser scanning, the laser facula of laser apparatus is aimed at the crown of corrugation roller, each crown is carried out axial scan according to symmetric order successively, up to the scanning of finishing all crowns.
The preparation steps of phosphatization liquid is specific as follows in the described step (1): clear water is added in the treatment trough, make the clear water of treatment trough reach 80%; Add 50 ± 2 kilograms of phosphatization liquid, and stir; Add clear water to 1000 ± 4 liter, and stir.
Described phosphatization liquid is the zinc phosphate solution of proportion 1.005 ± 0.01, and total acidity is 0.7~2.5, and free acidity is 0.2~0.4; Perhaps, described phosphatization liquid is the zinc phosphate solution of proportion 1.035 ± 0.02, and total acidity is 1.5~2.5, and free acidity is 0.1~0.4.
Bonderizing to the corrugation roller in the described step (2) carries out under the temperature more than the zero degrees celsius.
In the described step (2), the bonderizing of corrugation roller specifically be may further comprise the steps:
(2-1) to the flank of tooth eliminate rust, oil removing, abatement processes;
(2-2) the corrugation roller be placed in the phosphatization liquid for preparing soaked 15~20 minutes, perhaps, with the phosphatization liquid brushing for preparing on corrugation roller surface;
(2-3) take out the corrugation roller, and use the flushing with clean water roll surface;
(2-4) that the corrugation roller is air-dry.
In the described step (2-4), with the unidirectional corrugation roller that dries up of high-pressure air.
In the described step (3), to A type, C type corrugation roller, the light-conducting system of laser apparatus adopts universal broadband integration camera lens, and its laser power is 1600~1800W, and the sweep velocity of laser is 300~500m/min; To Type B corrugation roller, the light-conducting system of laser apparatus adopts general arrowband amasthenic lens, and its laser power is 1600~1800W, and the sweep velocity of laser is 500~700m/min; To E type corrugation roller, the light-conducting system of laser apparatus adopts general arrowband amasthenic lens, and its laser power is 1600~1800W, and the sweep velocity of laser is 600~800m/min.
In the described step (3), each crown according to the concrete steps that symmetric order is carried out axial scan is successively: earlier at regional continuous sweep 1~3 a road tooth, 160 °~180 ° of corrugation roller rotations, after rotating to symmetric position continuation scanning 1~3 road tooth, the rest may be inferred, each crown carries out axial scan according to symmetric order successively, up to the scanning of finishing all crowns.
In the described step (3), before laser apparatus scans the corrugation roller, earlier will be on laser process machine through the corrugation roller clamping after the phosphatization; The rotation location of described corrugation roller perhaps, manuallys locate by locating device by the location of the automatic indexing station-keeping system in the laser process machine.
When the corrugation roller of processing has the stupefied roller of imbrex for deciding paper, deciding paper bowl exhausting groove exit end needs in the take-off in advance apart from 1~1.5mm place, its end, drop point is in the end of entrance end, perhaps apart from 1~1.5mm place, its end to adopting the speed of 2000m/min to pass through between the entrance end end region.
Compared with prior art, the present invention has following advantage and beneficial effect:
1, the inventive method adopts the symmetrical scanning technology, can make its axial deformation (diameter run-out) less than 0.03mm, is higher than 1,000 ten thousand work-ing life (paper rolling quantity) and runs rice, has that axial deformation is little, a long service life, advantage such as applied widely.
2, the present invention adopts laser to carry out scan process, has the low advantage of tooling cost, make that corrugation roller selection range is wide, make the applied widely of finished product, and utilize the focus characteristics of hot spot, and can make the power density of corrugation tooth top the highest, the power density of tooth root is minimum, match with the wear mechanism of corrugation roller, can effectively prolong its work-ing life.
3, the inventive method can and can form dispersion-strengthened effect under the refrigerative environment fast in the rapid heating of laser, under the identical condition of hardness, the corrugation roller that laser quenching is handled is more wear-resisting, and more tough, is higher than 1,000 ten thousand work-ing life (paper rolling quantity) and runs rice.
4, the corrugation roller of the inventive method processing, it is 0~0.01mm that paper bowl (trough of belt) is decided in its diameter run-out, help roll (not trough of belt) 0.01~0.03mm, effect is far superior to the effect of medium frequency quenching.
Description of drawings
Fig. 1 is the schematic flow sheet of the inventive method.
Fig. 2 is the horizontal synoptic diagram of corrugation roller symmetrical scanning of the present invention.
Embodiment
The present invention is described in further detail below in conjunction with embodiment and accompanying drawing, but embodiments of the present invention are not limited thereto.
Embodiment 1
As shown in Figure 1, this corrugated roller laser quenching treatment process comprises the steps:
(1) preparation phosphatization liquid;
(2) adopt the phosphatization liquid prepare that the tooth portion of corrugation roller is carried out bonderizing;
(3) adopt laser apparatus that the corrugation roller is carried out laser scanning, the laser facula of laser apparatus is aimed at the crown of corrugation roller, each crown is carried out axial scan according to symmetric order successively, up to the scanning of finishing all crowns.
The preparation steps of phosphatization liquid is specific as follows in the described step (1): clear water is added in the treatment trough, make the clear water of treatment trough reach 80%; Add 50 kilograms of phosphatization liquid, and stir; Add clear water to 1000 liter, and stir.
Described phosphatization liquid is the zinc phosphate solution of proportion 1.005, and total acidity is 0.7, and free acidity is 0.2.
Bonderizing to the corrugation roller in the described step (2) carries out under the temperature more than the zero degrees celsius.
In the described step (2), the bonderizing of corrugation roller specifically be may further comprise the steps:
(2-1) to the flank of tooth eliminate rust, oil removing, abatement processes;
(2-2) the corrugation roller is placed in the phosphatization liquid for preparing and soaked 20 minutes;
(2-3) take out the corrugation roller, and use the flushing with clean water roll surface;
(2-4) that the corrugation roller is air-dry.
In the described step (2-4), with the unidirectional corrugation roller that dries up of high-pressure air.
In the described step (3), the light-conducting system of laser apparatus adopts universal broadband integration camera lens (10mm broadband integration camera lens), and laser power is 1800W, and the sweep velocity of laser is 300m/min.
As shown in Figure 2, in the described step (3), each crown according to the concrete steps that symmetric order is carried out axial scan is successively: earlier behind a zone 1 continuous sweep 3 road teeth, corrugation roller Rotate 180 °, rotate to symmetric position 2 and continue scanning 3 road teeth, the rest may be inferred, and each crown carries out axial scan according to symmetric order successively, up to the scanning of finishing all crowns.
In the described step (3), before laser apparatus scans the corrugation roller, earlier will be on laser process machine through the corrugation roller clamping after the phosphatization; The rotation location of described corrugation roller manuallys locate by locating device.
Present embodiment can be that the A type slotless corrugation roller of 42CrMo carries out laser quenching and handles to material.Adopt the method processing of present embodiment, the routine quality test of marching into the arena, table of discovery plane defect not, original hardness average out to HRC35, original tooth depth average out to 4.7mm, original beating is 0.02mm, 0.01mm, 0.02mm; Conventional appearance quality test.Table of discovery plane defect not, hardness average out to HRC58, tooth depth average out to 4.7mm, beating is 0.02mm, 0.02mm, 0.03mm.
Embodiment 2
Present embodiment except that following characteristics other features with embodiment 1: the preparation steps of phosphatization liquid is specific as follows in the described step (1): clear water is added in the treatment trough, make the clear water of treatment trough reach 80%; Add 52 kilograms of phosphatization liquid, and stir; Add clear water to 1004 liter, and stir.Described phosphatization liquid is the zinc phosphate solution of proportion 1.015, and total acidity is 2.5, and free acidity is 0.4.
In the described step (2-2), the corrugation roller is placed in the phosphatization liquid for preparing and soaked 15 minutes.
In the described step (3), the light-conducting system of laser apparatus adopts universal broadband integration camera lens, and laser power is 1600W, and the sweep velocity of laser is 500m/min.
Embodiment 3
Present embodiment except that following characteristics other features with embodiment 1: the preparation steps of phosphatization liquid is specific as follows in the described step (1): clear water is added in the treatment trough, make the clear water of treatment trough reach 80%; Add 48 kilograms of phosphatization liquid, and stir; Add clear water to 996 liter, and stir.Described phosphatization liquid is the zinc phosphate solution of proportion 0.095, and total acidity is 1, and free acidity is 0.3.
In the described step (2-2), with the phosphatization liquid brushing for preparing on corrugation roller surface.
In the described step (3), the light-conducting system of laser apparatus adopts universal broadband integration camera lens, and laser power is 1700W, and the sweep velocity of laser is 400m/min.
Embodiment 4
Present embodiment except that following characteristics other features with embodiment 1: the light-conducting system of laser apparatus adopts general arrowband amasthenic lens, and laser power is 1700W, and the sweep velocity of laser is 700m/min.Present embodiment can carry out laser quenching to Type B corrugation roller to be handled.
When the corrugation roller of processing had the stupefied roller of imbrex for deciding paper, deciding paper bowl exhausting groove exit end needed in the take-off in advance apart from 1.5mm place, its end, and drop point is in the end of entrance end.
Embodiment 5
Present embodiment except that following characteristics other features with embodiment 1: the light-conducting system of laser apparatus adopts general arrowband amasthenic lens, and laser power is 1600W, and the sweep velocity of laser is 500m/min.Present embodiment can carry out laser quenching to Type B corrugation roller to be handled.
When the corrugation roller of processing when decide paper the stupefied roller of imbrex arranged, decide paper bowl exhausting groove exit end need and passing through to the speed of employing 2000m/min between the entrance end end region apart from 1mm place, its end.
Embodiment 6
Present embodiment except that following characteristics other features with embodiment 1: the light-conducting system of laser apparatus adopts general arrowband amasthenic lens, and laser power is 1800W, and the sweep velocity of laser is 600m/min.Present embodiment can carry out laser quenching to Type B corrugation roller to be handled.
When the corrugation roller of processing when decide paper the stupefied roller of imbrex arranged, decide paper bowl exhausting groove exit end need and passing through to the speed of employing 2000m/min between the entrance end end region apart from 1.5mm place, its end.
Embodiment 7
Present embodiment except that following characteristics other features with embodiment 1: the light-conducting system of laser apparatus adopts universal broadband integration camera lens, and laser power is 1700W, and the sweep velocity of laser is 300m/min.Present embodiment can carry out laser quenching to C type corrugation roller to be handled.
When the corrugation roller of processing had the stupefied roller of imbrex for deciding paper, deciding paper bowl exhausting groove exit end needed in the take-off in advance apart from 1mm place, its end, and drop point is in the end of entrance end.
Embodiment 8
Present embodiment except that following characteristics other features with embodiment 1: the light-conducting system of laser apparatus adopts universal broadband integration camera lens, and laser power is 1600W, and the sweep velocity of laser is 500m/min.Present embodiment can carry out laser quenching to C type corrugation roller to be handled.
When the corrugation roller of processing when decide paper the stupefied roller of imbrex arranged, decide paper bowl exhausting groove exit end need and passing through to the speed of employing 2000m/min between the entrance end end region apart from 1.3mm place, its end.
Embodiment 9
Present embodiment except that following characteristics other features with embodiment 1: the light-conducting system of laser apparatus adopts universal broadband integration camera lens, and laser power is 1800W, and the sweep velocity of laser is 400m/min.Present embodiment can carry out laser quenching to C type corrugation roller to be handled.
Embodiment 10
A kind of corrugated roller laser quenching treatment process comprises the steps:
(1) preparation phosphatization liquid;
(2) adopt the phosphatization liquid prepare that the tooth portion of corrugation roller is carried out bonderizing;
(3) adopt laser apparatus that the corrugation roller is carried out laser scanning, the laser facula of laser apparatus is aimed at the crown of corrugation roller, each crown is carried out axial scan according to symmetric order successively, up to the scanning of finishing all crowns.
The preparation steps of phosphatization liquid is specific as follows in the described step (1): clear water is added in the treatment trough, make the clear water of treatment trough reach 80%; Add 52 kilograms of phosphatization liquid, and stir; Add clear water to 1004 liter, and stir.
Described phosphatization liquid is the zinc phosphate solution of proportion 1.035, and total acidity is 1.5, and free acidity is 0.1.
Bonderizing to the corrugation roller in the described step (2) carries out under the temperature more than the zero degrees celsius.
In the described step (2), the bonderizing of corrugation roller specifically be may further comprise the steps:
(2-1) to the flank of tooth eliminate rust, oil removing, abatement processes;
(2-2) the corrugation roller is placed in the phosphatization liquid for preparing and soaked 20 minutes;
(2-3) take out the corrugation roller, and use the flushing with clean water roll surface;
(2-4) that the corrugation roller is air-dry.
In the described step (2-4), with the unidirectional corrugation roller that dries up of high-pressure air.
In the described step (3), the light-conducting system of laser apparatus adopts general arrowband amasthenic lens, and laser power is 1800W, and the sweep velocity of laser is 800m/min.
In the described step (3), each crown according to the concrete steps that symmetric order is carried out axial scan is successively: earlier behind regional continuous sweep 3 road teeth, corrugation roller Rotate 180 °, rotate to symmetric position and continue scanning 3 road teeth, the rest may be inferred, each crown carries out axial scan according to symmetric order successively, up to the scanning of finishing all crowns.
In the described step (3), before laser apparatus scans the corrugation roller, earlier will be on laser process machine through the corrugation roller clamping after the phosphatization; Locate automatically by the location of the automatic indexing station-keeping system in the laser process machine rotation location of described corrugation roller.
When the corrugation roller of processing had the stupefied roller of imbrex for deciding paper, deciding paper bowl exhausting groove exit end needed in the take-off in advance apart from 1.3mm place, its end, and drop point is in the end of entrance end.
Present embodiment can be that the E type corrugation roller of 48CrMo carries out laser quenching and handles to material.Through the method processing treatment of present embodiment, the routine quality test of marching into the arena, table of discovery plane defect not, original hardness average out to HRC37, original tooth depth average out to 1.7mm, original beating is 0.01mm, 0.01mm, 0.02mm; Conventional appearance quality test, table of discovery plane defect not, hardness average out to HRC62, tooth depth average out to 1.7mm, beating is 0.02mm, 0.02mm, 0.01mm.
Embodiment 11
Present embodiment except that following characteristics other features with embodiment 10: the light-conducting system of laser apparatus adopts general arrowband amasthenic lens, and laser power is 1600W, and the sweep velocity of laser is 600m/min.Present embodiment can carry out laser quenching to E type corrugation roller to be handled.
Embodiment 12
Present embodiment except that following characteristics other features with embodiment 10: the light-conducting system of laser apparatus adopts general arrowband amasthenic lens, and laser power is 1700W, and the sweep velocity of laser is 700m/min.Present embodiment can carry out laser quenching to E type corrugation roller to be handled.
Embodiment 13
Present embodiment except that following characteristics other features with embodiment 1: described phosphatization liquid is the zinc phosphate solution of proportion 1.035, and total acidity is 2, and free acidity is 0.3.
Embodiment 14
Present embodiment except that following characteristics other features with embodiment 1: described phosphatization liquid is the zinc phosphate solution of proportion 1.055, and total acidity is 2.5, and free acidity is 0.4.
In the described step (2-2), the corrugation roller is placed in the phosphatization liquid for preparing and soaked 18 minutes.
In the described step (3), each crown according to the concrete steps that symmetric order is carried out axial scan is successively: earlier behind regional continuous sweep 2 road teeth, 170 ° of corrugation roller rotations, rotate to symmetric position and continue scanning 2 road teeth, the rest may be inferred, each crown carries out axial scan according to symmetric order successively, up to the scanning of finishing all crowns.
Embodiment 15
Present embodiment except that following characteristics other features with embodiment 1: described phosphatization liquid is the zinc phosphate solution of proportion 1.015, and total acidity is 1.5, and free acidity is 0.2.
In the described step (2-2), the corrugation roller is placed in the phosphatization liquid for preparing and soaked 15 minutes.
In the described step (3), each crown according to the concrete steps that symmetric order is carried out axial scan is successively: earlier behind regional continuous sweep 1 a road tooth, 160 ° of corrugation roller rotations, rotate to symmetric position and continue scanning 1 road tooth, the rest may be inferred, each crown carries out axial scan according to symmetric order successively, up to the scanning of finishing all crowns.
The various embodiments described above are preferred implementation of the present invention; but embodiments of the present invention are not restricted to the described embodiments; other any do not deviate from change, the modification done under spirit of the present invention and the principle, substitutes, combination, simplify; all should be the substitute mode of equivalence, be included within protection scope of the present invention.

Claims (10)

1. a corrugated roller laser quenching treatment process is characterized in that comprising the steps:
(1) preparation phosphatization liquid;
(2) adopt the phosphatization liquid prepare that the tooth portion of corrugation roller is carried out bonderizing;
(3) adopt laser apparatus that the corrugation roller is carried out laser scanning, the laser facula of laser apparatus is aimed at the crown of corrugation roller, each crown is carried out axial scan according to symmetric order successively, up to the scanning of finishing all crowns.
2. corrugated roller laser quenching treatment process according to claim 1 is characterized in that, the preparation steps of phosphatization liquid is specific as follows in the described step (1): clear water is added in the treatment trough, make the clear water of treatment trough reach 80%; Add 50 ± 2 kilograms of phosphatization liquid, and stir; Add clear water to 1000 ± 4 liter, and stir.
3. corrugated roller laser quenching treatment process according to claim 2 is characterized in that: described phosphatization liquid is the zinc phosphate solution of proportion 1.005 ± 0.01, and total acidity is 0.7~2.5, and free acidity is 0.2~0.4; Perhaps, described phosphatization liquid is the zinc phosphate solution of proportion 1.035 ± 0.02, and total acidity is 1.5~2.5, and free acidity is 0.1~0.4.
4. corrugated roller laser quenching treatment process according to claim 1 is characterized in that: the bonderizing to the corrugation roller in the described step (2) carries out under the temperature more than the zero degrees celsius.
5. corrugated roller laser quenching treatment process according to claim 1 is characterized in that: in the described step (2), the bonderizing of corrugation roller specifically be may further comprise the steps:
(2-1) to the flank of tooth eliminate rust, oil removing, abatement processes;
(2-2) the corrugation roller be placed in the phosphatization liquid for preparing soaked 15~20 minutes, perhaps, with the phosphatization liquid brushing for preparing on corrugation roller surface;
(2-3) take out the corrugation roller, and use the flushing with clean water roll surface;
(2-4) that the corrugation roller is air-dry.
6. corrugated roller laser quenching treatment process according to claim 5 is characterized in that: in the described step (2-4), with the unidirectional corrugation roller that dries up of high-pressure air.
7. corrugated roller laser quenching treatment process according to claim 1, it is characterized in that: in the described step (3), to A type, C type corrugation roller, the light-conducting system of laser apparatus adopts universal broadband integration camera lens, its laser power is 1600~1800W, and the sweep velocity of laser is 300~500m/min; To Type B corrugation roller, the light-conducting system of laser apparatus adopts general arrowband amasthenic lens, and its laser power is 1600~1800W, and the sweep velocity of laser is 500~700m/min; To E type corrugation roller, the light-conducting system of laser apparatus adopts general arrowband amasthenic lens, and its laser power is 1600~1800W, and the sweep velocity of laser is 600~800m/min.
8. corrugated roller laser quenching treatment process according to claim 1, it is characterized in that: in the described step (3), each crown according to the concrete steps that symmetric order is carried out axial scan is successively: earlier behind regional continuous sweep 1~3 a road tooth, 160 °~180 ° of corrugation roller rotations, rotate to symmetric position and continue scanning 1~3 road tooth, the rest may be inferred, and each crown carries out axial scan according to symmetric order successively, up to the scanning of finishing all crowns.
9. corrugated roller laser quenching treatment process according to claim 8 is characterized in that: in the described step (3), and before laser apparatus scans the corrugation roller, earlier will be on laser process machine through the corrugation roller clamping after the phosphatization; The rotation location of described corrugation roller perhaps, manuallys locate by locating device by the location of the automatic indexing station-keeping system in the laser process machine.
10. according to each described corrugated roller laser quenching treatment process of claim 1~9, it is characterized in that: when the corrugation roller of processing has the stupefied roller of imbrex for deciding paper, deciding paper bowl exhausting groove exit end needs in the take-off in advance apart from 1~1.5mm place, its end, drop point is in the end of entrance end, perhaps apart from 1~1.5mm place, its end to adopting the speed of 2000m/min to pass through between the entrance end end region.
CN 201010270728 2010-08-31 2010-08-31 Laser quenching treatment method for corrugator roll Pending CN101942556A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
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CN102808187A (en) * 2011-05-31 2012-12-05 上海大松瓦楞辊有限公司 Surface subzero treatment method for corrugated roller
CN103014301A (en) * 2012-12-10 2013-04-03 山东滨州渤海活塞股份有限公司 Laser-quenching technology for iron-based piston ring groove sides
CN114523824A (en) * 2022-01-25 2022-05-24 福耀玻璃工业集团股份有限公司 Automobile glass with beautiful pattern in local area and processing method thereof
CN114891963A (en) * 2022-05-09 2022-08-12 西安必盛激光科技有限公司 Guide rail laser quenching method

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Application publication date: 20110112