CN101941097A - Saxophone mouth cutting machine - Google Patents

Saxophone mouth cutting machine Download PDF

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Publication number
CN101941097A
CN101941097A CN2010102668391A CN201010266839A CN101941097A CN 101941097 A CN101941097 A CN 101941097A CN 2010102668391 A CN2010102668391 A CN 2010102668391A CN 201010266839 A CN201010266839 A CN 201010266839A CN 101941097 A CN101941097 A CN 101941097A
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CN
China
Prior art keywords
push rod
workbench
mouth
cylinder
saxophone
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN2010102668391A
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Chinese (zh)
Inventor
王存
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Tianjin Jinbao Musical Instruments Co Ltd
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Tianjin Jinbao Musical Instruments Co Ltd
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Publication date
Application filed by Tianjin Jinbao Musical Instruments Co Ltd filed Critical Tianjin Jinbao Musical Instruments Co Ltd
Priority to CN2010102668391A priority Critical patent/CN101941097A/en
Publication of CN101941097A publication Critical patent/CN101941097A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a saxophone mouth cutting machine which comprises a work bench, an electric cabinet, a positioning mechanism, a tube body mandrel rotating mechanism and a cutting mechanism, wherein the electric cabinet is installed at any side edge of the work bench; the positioning mechanism is installed at the left end of the work bench and is provided with the tube body mandrel rotating mechanism on the right side; and the cutting mechanism is installed in the work bench. The invention has the characteristics of simple structure and high automation level, effectively guarantees the precision of tube body cutting, and in addition, ensures the working environment to be more sanitary and operators to be safer.

Description

Saxophone's mouth of pipe cutting machine
Technical field
The invention belongs to the instrument devices field, especially a kind of saxophone's mouth of pipe cutting machine.
Background technology
The saxophone claims saxophone again, and this musical instrument is played wind instruments with single reed, and the structure and the range that open and close sound hole are similar to clarinet, and body is made of copper, therefore can belong to brass instrument again.Its tone color is between woodwind instrument and brass instrument, existing music for or played by a brass band resonant, the soft of wooden pipe pleasure arranged again, tone color changes beautiful, and is dull and tranquil, is rich in emotion, soft and sad, classical music performance with flying colors not only, and more be good at playing jazz, light music, be a kind of musical instrument that liked by the personage of music world at present.Its structure generally includes: body, ripple nurse system key system and flute head, body increases gradually from flute head place end to number mouth place end caliber.Adding man-hour, need to carry out through the body that pulls out the hole otch processing, the redundance that is about to the body two ends excises with installation quality and tonequality behind the assurance saxophone assembly, but musical instruments factory adopts hand cut at present, not only can't guarantee to make the accuracy of cutting the length violation of body close requirement, but also incured loss through delay the production cycle, cause the appearance of a large amount of defect wares, improved the cost of manufacturer.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, provide a kind of simple in structure, cutting accuracy is high and finish saxophone's mouth of pipe cutting machine of cutting work automatically.
The objective of the invention is to be achieved through the following technical solutions:
A kind of saxophone's mouth of pipe cutting machine, it is characterized in that: comprise workbench, electric cabinet, detent mechanism, body push rod rotating mechanism, cutting mechanism, described electric cabinet is installed in any side of workbench, detent mechanism is installed in the left end of workbench, body push rod rotating mechanism is installed on its right side, and cutting mechanism is installed in the workbench.
And, described detent mechanism comprises mouth of pipe push rod, locating support, location lateral cylinder, positioning cylinder and guide rail, guide rail vertically is installed on the workbench, on the workbench at place, any end of guide rail positioning cylinder is installed, the piston rod of this positioning cylinder connects the locating support that is slidingly mounted on the guide rail, the left end face of locating support is installed location lateral cylinder, the coaxial mouth of pipe push rod that installs on the piston rod of this location lateral cylinder;
And, described body push rod rotating mechanism comprises mandril frame, body push rod, mandril frame laterally is installed on the workbench, the body push rod is made up of the push rod in left side and mutual coaxial the installing of ejector rob axis on right side, and ejector rob axis laterally is installed in the push rod pedestal and drives the body push rod under an actuator drives and radially rotates;
And, described cutting mechanism comprises motor, carriage, blade and jack-up cylinder, the jack-up cylinder is installed on the workbench and its piston rod end connection hinge is contained in the interior carriage of workbench, the lateral separation is coaxially installed with two blades on the carriage, these two blades by be installed on the carriage motor-driven and with body push rod rotating mechanism in the two ends contraposition mutually of body push rod left side push rod.
And the transmission device in the described body push rod rotating mechanism comprises: drive cylinder, rack and pinion, gear is coaxial to be installed on the ejector rob axis on body push rod right side, is connected a tooth bar with this gears engaged, and this tooth bar is packed on the piston rod that drives cylinder.
And, one shedding mechanism also is installed on the described workbench, this shedding mechanism comprises support and discharging card, support is installed on the right side workbench of the guide rail in the detent mechanism, hinge is adorned the discharging card of two symmetries on support, relative arc groove is all made in the join upper end of two sides of these two discharging cards, and the join lower end of two sides of these two discharging cards connects by a stage clip.
And, described body push rod rotating mechanism also comprises a body detent mechanism, this body detent mechanism comprises body location-plate, body positioning cylinder, the body positioning cylinder laterally is installed on the mandril frame in the body push rod rotating mechanism, the front end of its piston rod installs the body location-plate, and body location-plate gap is sleeved on outside the push rod in the body push rod left side in the body push rod rotating mechanism.
And; one protection mechanism also is installed on the described workbench; this protection mechanism comprises two dividing plates, loam cake and protection cylinder; two dividing plates are installed on the workbench of the outside of push rod in the body push rod of body push rod rotating mechanism and interior survey relatively; load onto lid, this hinge by the hinge hinge on the outboard partition.
Advantage of the present invention and beneficial effect are:
1, this cutting machine organically combines body push rod rotating mechanism and detent mechanism, body push rod rotating mechanism is used to install saxophone's body, detent mechanism is used to hold an end of saxophone's body, after two mechanisms hold body, finish the cutting of body two ends redundance by cutting mechanism, whole work is finished automatically, the automatization level height, improved production efficiency, provided cost savings.
2, the body detent mechanism in the body push rod rotating mechanism of this cutting machine can make the location of body more accurate, has not only improved cutting accuracy, and has made operating personnel need not the manual setting position, has improved production efficiency, has shortened the production cycle.
3, the shedding mechanism in this cutting machine is used to unload owing to blade cuts is sleeved on annular waste material on the detent mechanism mouth of pipe push rod, make operating personnel need not manual operations, the annular waste material that unloads drops on the workbench, operating personnel only need get final product by disposable cleaning annular waste material when handing over to the next shift, improved production efficiency, annular waste material can not occur owing to throw out the environmental pollution problems that causes everywhere without care yet.
4, the protection mechanism in this cutting machine comprises two dividing plates, loam cake and protection cylinder; two dividing plates are kept in the specific region the annular waste material that unloads; be easy to cleaning; loam cake can freely overturn; the metal fragment that body is produced when cutting can not splash everywhere; not only keep environmental sanitation, guaranteed operating personnel's safety simultaneously.
5, the present invention is simple in structure, automatization level is high, has effectively guaranteed the precision of body cutting, and has made working environment much cleaner, and operating personnel are safer.
Description of drawings
Fig. 1 is the structural representation of looking down of the present invention.
The structural representation that Fig. 2 watches for right side of the present invention (workbench removal side plate and omission electric cabinet, detent mechanism, body push rod rotating mechanism).
The structural representation that Fig. 3 watches for front side of the present invention (workbench removal header board and omission electric cabinet, protection mechanism).
Fig. 4 is the I portion enlarged drawing (broken section) of Fig. 3.
Fig. 5 is the structural representation of shedding mechanism.
The specific embodiment
The invention will be further described below in conjunction with accompanying drawing and by specific embodiment, and following examples are descriptive, are not determinate, can not limit protection scope of the present invention with this.
A kind of saxophone's mouth of pipe cutting machine, shown in Fig. 1~5, innovation of the present invention is: comprise workbench 16, electric cabinet 24, detent mechanism, body push rod rotating mechanism, cutting mechanism, electric cabinet is installed in any side of workbench, detent mechanism is installed in the left end of workbench, body push rod rotating mechanism is installed on its right side, and cutting mechanism is installed in the workbench, and wherein the concrete structure of each mechanism is as follows:
(1) detent mechanism comprises mouth of pipe push rod 5, locating support 2, location lateral cylinder 1, positioning cylinder 3 and guide rail 4, guide rail vertically is installed in the left-hand face of workbench, on the workbench at the outboard end place of guide rail positioning cylinder is installed, the piston rod of this positioning cylinder connects the locating support that is slidingly mounted on the guide rail, the left end face of locating support is installed the location lateral cylinder, the coaxial mouth of pipe push rod that installs on the piston rod of this location lateral cylinder, the right-hand end of this mouth of pipe push rod is stretched out the right-hand end of locating support;
(2) body push rod rotating mechanism comprises mandril frame 23, body push rod, mandril frame laterally is installed on the right lateral surface of workbench, the body push rod is made up of the push rod 11 in left side and ejector rob axis 13 mutual coaxial the installing on right side, and ejector rob axis laterally is installed in the push rod pedestal and drives the body push rod under an actuator drives and radially rotates;
Transmission device comprises: drive cylinder 15, tooth bar 32 and gear 31, gear is coaxial to be installed on the ejector rob axis on body push rod right side, is connected tooth bar with this gears engaged, and this tooth bar is packed on the piston rod of driving cylinder.
(3) cutting mechanism comprises motor 30, carriage 28, blade 8 and jack-up cylinder 9, the jack-up cylinder is installed on the workbench and the rear end that is contained in carriage is cut with scissors in its piston rod end, the middle part of this carriage is contained in the workbench by connecting plate 26 hinges, motor is installed in the carriage bottom surface, the carriage upper surface is installed a rotating shaft 27, be connected by belt 29 between this rotating shaft and the motor, a blade is installed at both ends at rotating shaft respectively, stretch out in can be from the workbench the made long through-hole 7 of these two blades, the push rod left end contraposition that the left side blade stretches out the body push rod back and the body push rod rotating mechanism from workbench, right cutter blades is stretched out the push rod and the contraposition mutually of the connecting portion between the ejector rob axis of body push rod back and the body push rod rotating mechanism from workbench, and the displacement of jack-up cylinder piston rod can make blade lift or fall.
After each cutting is finished, operating personnel all need manual take off saxophone's body and cut annular waste material, an annular waste material is sleeved on the body push rod rotating mechanism body push rod, another annular waste material is sleeved on the detent mechanism mouth of pipe push rod, in order to realize the automatic removal of the annular waste material on the mouth of pipe push rod, one shedding mechanism 6 also is installed on workbench, this shedding mechanism comprises support 33 and discharging card 34, support is installed on the right side workbench of the guide rail in the detent mechanism, hinge is adorned the discharging card of two symmetries on support, relative arc groove 36 is all made in the join upper end of two sides of these two discharging cards, and the join lower end of two sides of these two discharging cards connects by a stage clip 35.
Owing to need suit saxophone's body on the body push rod rotating mechanism body push rod, but in order to improve cutting accuracy, avoid the error that causes because of operating personnel's manual setting body position, in body push rod rotating mechanism, also comprise a body detent mechanism, this body detent mechanism comprises body location-plate 20, body positioning cylinder 22, the body positioning cylinder laterally is installed on the mandril frame in the body push rod rotating mechanism, the front end of its piston rod installs the body location-plate, body location-plate gap is sleeved on outside the ejector rob axis on the body push rod right side in the body push rod rotating mechanism, be symmetrically arranged with two guide pillars 21 on its right end face of body location-plate, these two guide pillars have improved the stable of body location-plate and have moved.
Cut in the operation of body at cutting mechanism; because blade and saxophone's body are metal and make; will certainly produce metal fragment; these metal fragments splash everywhere and not only can cause environmental pollution; also might threaten operating personnel's personal safety; so for fear of the problems referred to above; one protection mechanism also is installed on workbench; this protection mechanism comprises two dividing plates 12; loam cake 10 and protection cylinder 14; two dividing plates are installed on the workbench of the outside of push rod in the body push rod of body push rod rotating mechanism and interior survey relatively; load onto lid by hinge 19 hinges on the outboard partition; one side end of this hinge is installed a vertical gear 18; this vertical gears engaged connects a longitudinal rack 17; this longitudinal rack is packed on the piston rod of protection cylinder, and in cutting process, loam cake overturns automatically and covers on the workbench; the metal fragment that cutting is produced can't splash everywhere, and front side and two dividing plates of rear side have also played the effect of restriction metal fragment.
The course of work of the present invention is:
1. cutting machine powers up, and finishes equipment self-inspection.
2. the loam cake controlled in the protection mechanism of operating personnel is opened under the driving of protection cylinder, and the action of body detent mechanism in the body push rod rotating mechanism makes the body location-plate arrive predeterminated position under the driving of body positioning cylinder.
3. operating personnel are sleeved on the push rod outer rim in body push rod rotating mechanism body push rod left side with saxophone's body 25 to be processed, and this moment, body was in correct processing stations.
4. operating personnel control detent mechanism operation, make mouth of pipe push rod in the detent mechanism withstand an end opening of saxophone's body, and this moment, process operation was prepared to enter in saxophone's body location.
5. operating personnel control loam cake upset fastening, and startup cutting mechanism, blade in the cutting mechanism rises and contacts with the two ends of saxophone's body, this moment, the body push rod of body push rod rotating mechanism radially rotated under the driving of transmission device, after rotating a circle, the redundance at body two ends is cut off and forms two annular waste materials by blade.
6. cutting mechanism is fallen automatically and is shut down; after operating personnel open loam cake; detent mechanism moves and mouth of pipe push rod is headed in the shedding mechanism along guide rail automatically; two discharging cards of shedding mechanism open the front end of mouth of pipe push rod are passed through; because the effect of two discharging card bottom stage clips; mouth of pipe push rod is when rollback, and the annular waste material on it is stopped by two relative arc grooves in discharging card upper end and comes off, finishes unloading automatically of annular waste material thus.
7. operating personnel pull down the saxophone's body that processes from body push rod rotating mechanism, have promptly finished the processing of body.
The present invention is simple in structure, automatization level is high, has effectively guaranteed the precision of body cutting, and has made working environment much cleaner, and operating personnel are safer.

Claims (8)

1. saxophone's mouth of pipe cutting machine, it is characterized in that: comprise workbench, electric cabinet, detent mechanism, body push rod rotating mechanism, cutting mechanism, described electric cabinet is installed in any side of workbench, detent mechanism is installed in the left end of workbench, body push rod rotating mechanism is installed on its right side, and cutting mechanism is installed in the workbench.
2. saxophone's mouth of pipe cutting machine according to claim 1, it is characterized in that: described detent mechanism comprises mouth of pipe push rod, locating support, location lateral cylinder, positioning cylinder and guide rail, guide rail vertically is installed on the workbench, on the workbench at place, any end of guide rail positioning cylinder is installed, the piston rod of this positioning cylinder connects the locating support that is slidingly mounted on the guide rail, the left end face of locating support is installed location lateral cylinder, the coaxial mouth of pipe push rod that installs on the piston rod of this location lateral cylinder;
3. saxophone's mouth of pipe cutting machine according to claim 1, it is characterized in that: described body push rod rotating mechanism comprises mandril frame, body push rod, mandril frame laterally is installed on the workbench, the body push rod is made up of the push rod in left side and mutual coaxial the installing of ejector rob axis on right side, and ejector rob axis laterally is installed in the push rod pedestal and drives the body push rod under an actuator drives and radially rotates;
4. saxophone's mouth of pipe cutting machine according to claim 1, it is characterized in that: described cutting mechanism comprises motor, carriage, blade and jack-up cylinder, the jack-up cylinder is installed on the workbench and its piston rod end connection hinge is contained in the interior carriage of workbench, the lateral separation is coaxially installed with two blades on the carriage, these two blades by be installed on the carriage motor-driven and with body push rod rotating mechanism in the two ends contraposition mutually of body push rod left side push rod.
5. saxophone's mouth of pipe cutting machine according to claim 3, it is characterized in that: the transmission device in the described body push rod rotating mechanism comprises: drive cylinder, rack and pinion, gear is coaxial to be installed on the ejector rob axis on body push rod right side, be connected a tooth bar with this gears engaged, this tooth bar is packed on the piston rod that drives cylinder.
6. saxophone's mouth of pipe cutting machine according to claim 1, it is characterized in that: a shedding mechanism also is installed on the described workbench, this shedding mechanism comprises support and discharging card, support is installed on the right side workbench of the guide rail in the detent mechanism, hinge is adorned the discharging card of two symmetries on support, relative arc groove is all made in the join upper end of two sides of these two discharging cards, and the join lower end of two sides of these two discharging cards connects by a stage clip.
7. saxophone's mouth of pipe cutting machine according to claim 1, it is characterized in that: described body push rod rotating mechanism also comprises a body detent mechanism, this body detent mechanism comprises body location-plate, body positioning cylinder, the body positioning cylinder laterally is installed on the mandril frame in the body push rod rotating mechanism, the front end of its piston rod installs the body location-plate, and body location-plate gap is sleeved on outside the push rod in the body push rod left side in the body push rod rotating mechanism.
8. saxophone's mouth of pipe cutting machine according to claim 1; it is characterized in that: a protection mechanism also is installed on the described workbench; this protection mechanism comprises two dividing plates, loam cake and protection cylinder; two dividing plates are installed on the workbench of the outside of push rod in the body push rod of body push rod rotating mechanism and interior survey relatively; load onto lid by the hinge hinge on the outboard partition; one side end of this hinge is installed a gear; this gears engaged connects a tooth bar, and this tooth bar is packed on the piston rod of protection cylinder.
CN2010102668391A 2010-08-30 2010-08-30 Saxophone mouth cutting machine Pending CN101941097A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2010102668391A CN101941097A (en) 2010-08-30 2010-08-30 Saxophone mouth cutting machine

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2010102668391A CN101941097A (en) 2010-08-30 2010-08-30 Saxophone mouth cutting machine

Publications (1)

Publication Number Publication Date
CN101941097A true CN101941097A (en) 2011-01-12

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Application Number Title Priority Date Filing Date
CN2010102668391A Pending CN101941097A (en) 2010-08-30 2010-08-30 Saxophone mouth cutting machine

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103028774A (en) * 2012-12-31 2013-04-10 重庆川仪自动化股份有限公司 Cutting device for metal fine tube of high-precision silicon sensor
CN103624317A (en) * 2013-11-08 2014-03-12 长兴诺英五金工具有限公司 Cutting device for tube brushes
CN112518108A (en) * 2020-12-21 2021-03-19 哈雷星激光科技有限公司 Optical fiber laser cutting machine for precise positioning and cutting of pipes

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103028774A (en) * 2012-12-31 2013-04-10 重庆川仪自动化股份有限公司 Cutting device for metal fine tube of high-precision silicon sensor
CN103624317A (en) * 2013-11-08 2014-03-12 长兴诺英五金工具有限公司 Cutting device for tube brushes
CN103624317B (en) * 2013-11-08 2016-05-25 长兴诺英五金工具有限公司 The effective cutter sweep of hairbrush
CN112518108A (en) * 2020-12-21 2021-03-19 哈雷星激光科技有限公司 Optical fiber laser cutting machine for precise positioning and cutting of pipes

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Application publication date: 20110112