CN101935424B - ABS (Acrylonitrile Butadiene Styrene) thermoplastic resin and preparation method thereof - Google Patents

ABS (Acrylonitrile Butadiene Styrene) thermoplastic resin and preparation method thereof Download PDF

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CN101935424B
CN101935424B CN 201010247693 CN201010247693A CN101935424B CN 101935424 B CN101935424 B CN 101935424B CN 201010247693 CN201010247693 CN 201010247693 CN 201010247693 A CN201010247693 A CN 201010247693A CN 101935424 B CN101935424 B CN 101935424B
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thermoplastic resin
resin
parts
abs
san
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CN101935424A (en
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雷春堂
潘晓勇
姚国红
王炼
周刚
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Sichuan Changhong Electric Co Ltd
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Sichuan Changhong Electric Co Ltd
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Abstract

The invention belongs to the technical field of polymer engineering plastics and particularly relates to an ABS (Acrylonitrile Butadiene Styrene) thermoplastic resin and a preparation method thereof. The invention solves the technical problem to provide an ABS thermoplastic resin with high fluidity and high transparency. The ABS thermoplastic resin is prepared from the raw materials in parts by weight: 20-75 parts of SAN (Styrene Acrylonitrile) resin, 20-60 parts of PMMA (Polymethylmethacrylate) resin, 2-25 parts of MBS (Methacrylate-butadiene-stryrene) resin, 0.2-04 part of antioxidant, 0.05-0.2 part of light stabilizer, 0.05-0.2 part of whitening agent and 0.05-0.2 part of lubricant. The ABS thermoplastic resin has the advantages of good surface glossiness, good rigidity, good transparency, good mechanical property and good forming and processing property, and each key index of the ABS thermoplastic resin exceeds that of commonly used transparent plastics such as transparent ABS and the like.

Description

ABS thermoplastic resin and preparation method thereof
Technical field
The invention belongs to macromolecule engineering plastics technology field, particularly ABS thermoplastic resin and preparation method thereof.
Background technology
ABS resin (acrylonitrile-butadiene-styrene (ABS)) is a kind of novel universal thermoplastic engineering plastic of the exploitation forties in 20th century, it has good electrical property, chemical resistant properties, shock-resistance, low temperature tolerance characteristics, winter hardiness, surface gloss, tinctorial property and dimensional stability, be easy to machine-shaping, the rich excellent glossiness of goods, and have toughness and flexibility concurrently.Therefore, ABS resin is widely used in shell and driving member, office appliance, instrument and other field of household electrical appliances, industrial spare and accessory parts, electric equipment products.
Along with constantly bringing forth new ideas and the continuous progress of state of the art of product design, research and application to transparent material increase gradually, and common ABS resin is normally opaque, therefore the application of ABS resin in transparency is had relatively high expectations the field is greatly limited, therefore usually adopt other transparent resins, as: PP (polypropylene), PMMA (polymethylmethacrylate), PS (polystyrene), PC (polycarbonate), SAN (vinylbenzene--vinyl cyanide), K-resin etc.
For above several transparent materials, although PP, PMMA, PS, SAN and K-resin occupy certain advantage aspect cost, and the transparency of material also can reach requirement, but their impact property is poor, and the PP shrinking percentage is larger, and this has limited them to a certain extent in much application in fields.And for PC, although it has excellent impact property and the transparency of material also can reach requirement, the too high and Drawing abillity of its cost and chemical resistant properties are all relatively poor, have therefore also limited its Application Areas.The development of Transparent ABS Resin therefore researcher has begun to be correlated with, about the method for modifying of Transparent ABS Resin, specifically can be divided into polyreaction method (as: Chinese patent 02802719.1) and modification processing method (as: Chinese patent: 200680055750.2, No. the 4767833rd, United States Patent (USP), Korean Patent No. 0429062, No. 0519116, No. the 703525th, European patent etc.) at present.The ABS with special construction that must use common ABS in above these patents or prepare by polyreaction is as base material, experimentation is cumbersome, complex operation, and the mobility of the Transparent ABS Resin that obtains and transparency can not reach good coordination and unification.
Summary of the invention
Technical problem to be solved by this invention is to provide a kind of ABS thermoplastic resin with high workability and high transparent, and this ABS thermoplastic resin is that the following raw materials in parts by weight ratio makes:
20~75 parts of SAN resins;
20~60 parts of PMMA resins;
2~25 parts of MBS resins;
0.2~0.4 part of antioxidant;
0.05~0.2 part of photostabilizer;
0.05~0.2 part, whitening agent;
0.05~0.2 part of lubricant.
Preferably, this ABS thermoplastic resin is that the following raw materials in parts by weight ratio makes:
35~75 parts of SAN resins;
20~50 parts of PMMA resins;
4~18 parts of MBS resins;
0.2~0.3 part of antioxidant;
0.05~0.1 part of photostabilizer;
0.05~0.1 part, whitening agent;
0.05~0.1 part of lubricant.
Wherein, the refractive index of described PMMA resin is that the refractive index of 1.4~1.6, SAN resin is 1.5~1.7.
Described PMMA resin is polymethylmethacrylate, the heat-resisting level of injection moulding, and its Vicat softening point is greater than 110 ℃, and under the condition of 200 ℃/5Kg, its melting index is at 1.5~3.5g/min.
Described SAN resin is styrene-acrylonitrile copolymer, and wherein the content of vinyl cyanide is 15~24%, and Vicat softening point is greater than 105 ℃.
Described MBS resin is toughner, be specially methyl acrylate-butadiene-styrene copolymer, for having the transparent material of nucleocapsid structure, wherein the weight percent content of methyl acrylate is 5~45%, butadiene content is 10~40%, and styrene content is 15~60%.
The refractive index deviation control that adds tunable PMMA and SAN resin of MBS resin is in 0.005, the refractive index that is about to three material is compromised to a certain concrete numerical value, due to PMMA and the SAN consistency fabulous, can suitably adjust the ratio of PMMA and SAN, can add according to the demand of material property the MBS of different marks simultaneously, because the MBS refractive index that adds is between PMMA and SAN, therefore the coordinative role by MBS can be with the refractive index deviation control of PMMA in body series and SAN resin in 0.005.
Described antioxidant can adopt hindered phenol antioxidant, the preferred model that adopts is that 1010 hindered phenol antioxidant is as main anti-oxidant, model be 168 hindered phenol antioxidant as auxiliary antioxidant, main anti-1010 and auxiliary anti-168 by the weight ratios preparation of 3: 1.
Described photostabilizer can adopt sebacic acid two 2,2,6,6-tetramethyl piperidine alcohol ester, two (1,2,2,6,6-pentamethyl--4-piperidines) sebate, 1-methyl-8-(1,2,2,6,6-pentamethyl--4-piperidines) sebate, 2,2, at least a in 6,6-tetramethyl piperidine nitrogen oxygen free radical; Two 2,2,6, the 6-tetramethyl piperidine alcohol esters of preferred sebacic acid.
Described whitening agent can adopt fluorescent whitening agent OB-1, fluorescent whitening agent OB C, white dyes KSN, white dyes KCB, fluorescent whitening agent OB S etc., preferred white dyes 0B-1.
Described lubricant can adopt stearic acid, butyl stearate, oleylamide, ethylene bis stearamide, native paraffin, whiteruss (white oil), microcrystalline wax, polyethylene wax, low-molecular-weight polypropylene etc., preferred ethylene bis stearamide.
The present invention has reasonably regulated the formula of alloy material, and SAN and the PMMA resin of selecting refractive index to approach, and the per-cent of control SAN, PMMA and MBS composition provide a kind of thermoplastic resin with high workability and high transparent.
Second technical problem solved by the invention is to provide the preparation method of above-mentioned ABS thermoplastic resin, and after the method is specially following raw material mixing, fusing and pelleting gets;
20~75 parts of SAN resins;
20~60 parts of PMMA resins;
2~25 parts of MBS resins;
0.2~0.4 part of antioxidant;
0.05~0.2 part of photostabilizer;
0.05~0.2 part, whitening agent;
0.05~0.2 part of lubricant.
Need dry in raw material before SAN resin, PMMA resin and MBS mixed with resin.Preferably, drying temperature is 70~90 ℃; Optimum drying temperature is 80 ℃, 3~6 hours time of drying.
High-speed mixing is adopted in described mixing, and mixing time is 1~6 minute, preferred 2 minutes.
The Heating temperature of described melt pelletization is 160~245 ℃, and head temperature is 215 ℃.Main-machine screw rotating speed 450~550r/min, reinforced rotating speed 45~55r/min.
The present invention adopts the method for blending and modifying, utilize direct labor engineering plastics SAN, PMMA, MBS etc. to make disperse phase (rubber composition by the method that melt extrudes, divinyl in MBS) and external phase (matrix resin, SAN and PMMA resin) between refractive index be complementary (the refractive index deviation control in whole system is in 0.005), thereby make between disperse phase and external phase the refraction of light at the interface and diffusion be reduced to minimum.The thermoplastic resin for preparing possesses good surface gloss, hardness and transparency, mechanical property and moulding processability, and every key index is all over transparent plasticss commonly used such as transparent ABSs.
Embodiment
The starting material consumption of each embodiment sees Table 1:
Table 1 unit: kilogram
Component Embodiment 1 Embodiment 2 Embodiment 3 Embodiment 4
PMMA 23.75 35 45 49.5
SAN 71.25 55 40 49.5
MBS 5 10 15 1
Antioxidant 1010/168 0.2 0.2 0.2 0.2
Two 2,2,6, the 6-tetramethyl piperidine alcohol esters of sebacic acid 0.08 0.08 0.08 0.08
Fluorescent whitening agent OB-1 0.07 0.07 0.07 0.07
Ethylene bis stearamide 0.05 0.05 0.05 0.05
The compound proportion of antioxidant is 1010 by weight: 168=3: 1.
The total content of photostabilizer, whitening agent, lubricant is: 0.2%
Embodiment 1
take various raw materials according to table 1 composition of raw materials, wherein (weight percent content of methyl acrylate is 5~45% to the MBS resin, butadiene content is 10~40%, styrene content is 15~60%), (refractive index is 1.492 to the PMMA resin, Vicat softening point is greater than 110 ℃, under the condition of 200 ℃/5Kg, its melting index is 1.5~3.5g/min), (refractive index is 1.56 to the SAN resin, the content of vinyl cyanide should be lower than 15~24%, Vicat softening point is greater than 105 ℃) be respectively before use 80 ℃ of dryings 3 hours, add the high-speed mixer high speed to mix 2 minutes various raw materials (comprising auxiliary material), low speed discharging again.Material after mixing gets the ABS thermoplastic resin composition of high workability, high transparent through fusing and pelleting, product property detects data and sees Table 2.The melt pelletization condition is: main-machine screw rotating speed 500r/min, reinforced rotating speed 50r/min, 1:160 ℃ of Heating temperature section design temperature, 2:190 ℃, 3:200 ℃, 4:225 ℃, 5:235 ℃, 6:245 ℃, 7:235 ℃, 8:225 ℃, 9:215 ℃, head temperature: 215 ℃.
The preparation method of embodiment 2~4 is identical with embodiment 1, and the product of 4 embodiment is tested according to GB, and correlation data is as shown in table 2:
Tensile strength is tested according to GB GB/T1040.2-2006; Flexural strength, modulus in flexure are tested according to GB GB/T9341-2000; The socle girder notched Izod impact strength is tested according to GB GB/T1843-2008; Heat-drawn wire is tested according to GB GB/T1634.2-2004; Melt flow rate (MFR) is tested according to GB GB/T3682-2000; Transparency is tested according to GB GB/T2410-2008.
Table 2
Figure BDA0000024201790000041
Figure BDA0000024201790000051
As can be seen from Table 2, ratio and composition by each component in reasonable control formula, add the transparency that effectively to control the gained thermoplastic resin composition in the situation of a certain amount of MBS, its toughness (shock strength) also can significantly improve, thereby realized the ABS thermoplastic resin composition's of high workability and high transparent preparation by the method for blending and modifying with lower cost, the method is simple to operate, required starting material are easy to get, and are the ABS thermoplastic resin composition's of preparation high workability and high transparent rare experimental technique.
But, embodiment 4 is because the add-on of MBS has exceeded scope of the present invention, and add-on is too little, although good mechanical property, melt flow rate (MFR) and the transparency are arranged, but the notched Izod impact strength of products obtained therefrom (being toughness) is too poor, can not be applied to actual production.

Claims (7)

1.ABS thermoplastic resin is characterized in that: thermoplastic resin is that the following raw materials in parts by weight ratio makes:
35~75 parts of SAN resins;
20~50 parts of PMMA resins;
4~18 parts of MBS resins;
0.2~0.3 part of antioxidant;
0.05~0.1 part of photostabilizer;
0.05~0.1 part, whitening agent;
0.05~0.1 part of lubricant;
Wherein, in the MBS resin, the weight percent content of methyl acrylate is 5~45%, and butadiene content is 10~40%, and styrene content is 15~60%;
PMMA resin Vicat softening point is greater than 110 ℃, and under the condition of 200 ℃/5Kg, its melting index is at 1.5~3.5g/min; In the SAN resin, the content of vinyl cyanide is 15~24%, and Vicat softening point is greater than 105 ℃.
2. ABS thermoplastic resin according to claim 1, it is characterized in that: the refractive index of PMMA resin is that the refractive index of 1.4~1.6, SAN resin is 1.5~1.7.
3. ABS thermoplastic resin according to claim 1 is characterized in that: described antioxidant is the main anti-1010 and auxiliary anti-168 weight ratio preparations by 3:1; Described photostabilizer adopts sebacic acid two 2,2,6,6-tetramethyl piperidine alcohol ester, two (1,2,2,6,6-pentamethyl--4-piperidines) sebate, 1-methyl-8-(1,2,2,6,6-pentamethyl--4-piperidines) sebate, 2,2, at least a in 6,6-tetramethyl piperidine nitrogen oxygen free radical; Described whitening agent adopts fluorescent whitening agent OB-1, fluorescent whitening agent OB C, white dyes KSN, white dyes KCB or fluorescent whitening agent OB S; Described lubricant adopts stearic acid, butyl stearate, oleylamide, ethylene bis stearamide, native paraffin, whiteruss, microcrystalline wax, polyethylene wax or low-molecular-weight polypropylene.
4. the preparation method of ABS thermoplastic resin claimed in claim 1 is characterized in that: the method is that after following raw material mixes, fusing and pelleting gets;
35~75 parts of SAN resins;
20~50 parts of PMMA resins;
4~18 parts of MBS resins;
0.2~0.3 part of antioxidant;
0.05~0.1 part of photostabilizer;
0.05~0.1 part, whitening agent;
0.05~0.1 part of lubricant.
5. ABS thermoplastic resin according to claim 4 is characterized in that: need dryly before SAN resin, PMMA resin and MBS mixed with resin, drying temperature is 70~90 ℃.
6. ABS thermoplastic resin according to claim 5 is characterized in that: high-speed mixing is adopted in described mixing, and mixing time is 1~6 minute.
7. ABS thermoplastic resin according to claim 5, it is characterized in that: the Heating temperature of described melt pelletization is 160~245 ℃, head temperature is 215 ℃; Main-machine screw rotating speed 450~550r/min, reinforced rotating speed 45~55r/min.
CN 201010247693 2010-08-06 2010-08-06 ABS (Acrylonitrile Butadiene Styrene) thermoplastic resin and preparation method thereof Expired - Fee Related CN101935424B (en)

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CN102492255A (en) * 2011-12-05 2012-06-13 四川长虹电器股份有限公司 ABS/PMMA (Acrylonitrile Butadiene Styrene/Polymethyl Methacrylate) composite material and preparation method thereof
CN105885339B (en) * 2014-12-26 2019-03-29 神华集团有限责任公司 Antioxidant composition and modified polyformaldehyde resin composition and modified polyformaldehyde resin and preparation method thereof
CN105885340B (en) * 2014-12-26 2019-03-29 神华集团有限责任公司 Antioxidant composition and modified polyformaldehyde resin composition and modified polyformaldehyde resin and preparation method thereof
CN105504569A (en) * 2015-12-30 2016-04-20 上海普利特复合材料股份有限公司 Wear-resistant ASA/PMMA (acrylonitrile-styrene-acrylate/polymethylmethacrylate) blend material with high weather resistance and high gloss and preparation method thereof
CN106280176A (en) * 2016-08-29 2017-01-04 金旸(厦门)新材料科技有限公司 A kind of novel transparent flame-proof ABS resin and preparation method thereof

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