CN101935148A - Device for rapidly cleaning lower roll of glass pressing machine and method thereof - Google Patents
Device for rapidly cleaning lower roll of glass pressing machine and method thereof Download PDFInfo
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- CN101935148A CN101935148A CN2010102666273A CN201010266627A CN101935148A CN 101935148 A CN101935148 A CN 101935148A CN 2010102666273 A CN2010102666273 A CN 2010102666273A CN 201010266627 A CN201010266627 A CN 201010266627A CN 101935148 A CN101935148 A CN 101935148A
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- lower roll
- water
- shower nozzle
- distribution pipe
- water distribution
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P40/00—Technologies relating to the processing of minerals
- Y02P40/50—Glass production, e.g. reusing waste heat during processing or shaping
- Y02P40/57—Improving the yield, e-g- reduction of reject rates
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Abstract
The invention relates to a device for rapidly cleaning lower roll of glass pressing machine and a method thereof. The device comprises a water inlet pipe, a water distribution pipe communicated with the water inlet pipe, a drain plug plate is arranged at the two ends of the water distribution pipe, the water distribution pipe is provided with a plurality of sprayers, each sprayer is arranged at the lower part or side part of the lower roll and is distributed along the length direction of the lower roll, and water curtain sprayed by the sprayer is arranged on the operation surface of the lower roll at an annealing furnace side. Water curtain sprayed by the sprayer has certain width in the length direction of the lower roll, and all the water curtains sprayed by the sprayer are combined, so as to cover the operation surface of the lower roll in full length, thus effectively preventing or eliminating glass plate defect as the lower roll is adhered with substance in the process of producing rolled glass and prolonging the service life of lip brick. Operation is time-saving and labour-saving, one person can complete operation, thus being convenient and having high efficiency, yield loss is less, and labour intensity is greatly reduced. Time interval for cleaning lower roll every time can reach more than 20 hours.
Description
Technical field
The present invention relates to the production field of glass, be specifically related to a kind of device and method of the Rapid Cleaning glass pressing machine lower roll that the glass pressing machine lower roll is cleaned.
Background technology
In the process that adopts rolling process production glass (comprising simple glass and solar energy ultra-white glass), can adhere to the material soluble in water of some whites on the lower roll of rolling press, amassed manyly and just can on sheet glass, form defective, had a strong impact on glass appearance and transmittance.Along with the development in market, the user requires more and more stricter to this defective, especially to solar energy ultra-white glass.Because glass formula, this defective can't be eliminated automatically, can only regularly take measures to remove the material that causes defective on the lower roll aborning.
The method of generally taking is: brush lower roll and wash roller.The bottom envrionment temperature of rolling press is very high, and the space is narrow and small, needs 3 people hand-held brush operation under rolling press simultaneously during brush roll, extremely inconvenience, and labour intensity is big, and accidents such as scald take place again easily.And the product abandonment time is long, and the loss that output is caused is bigger, and the timed interval of each brush roll is also lacked (about 8 hours).When washing roller, have plenty of the use spray header, 3 people get into the rolling press bottom, and hand-held spray header cleans lower roll simultaneously; Have plenty of the use spray gun, to opposite side, finish the lower roll cleaning from the slow mobile spray gun of a side of rolling press.Because the projected area of spray header or spray gun is little, wastes time and energy, and is very big to production loss; Simultaneously because spray header or spray gun can only be sprayed onto water on the lower roll lower surface of kiln side, and water is easy to splash on the lip tile, cause the lip tile lost of life or burst.Wash the roller method and generally be as the replenishing of brush roll method, when brush roll causes quality product to descend, just use.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art and a kind of device and method of the Rapid Cleaning glass pressing machine lower roll that can clean fast the glass pressing machine lower roll is provided, with prevention or eliminate the defects of glass sheet that is caused because of the lower roll coherent substance in the rolled glass production process, and prolong lip tile work-ing life.
For achieving the above object, the technical solution used in the present invention is:
A kind of device of Rapid Cleaning glass pressing machine lower roll, the water distribution pipe that comprises water inlet pipe, is connected with water inlet pipe, the bulkhead that is installed in water distribution pipe two, it is characterized in that: shower nozzle is installed on water distribution pipe, and each shower nozzle is arranged on the bottom of lower roll or sidepiece and distributes along the lower roll length direction.
The water curtain of shower nozzle ejection is positioned on the lower roll working face of annealing furnace side, and the water curtain of each shower nozzle ejection has certain width on the lower roll length direction, and the water curtain that whole shower nozzles gush out combines, and lower roll working face overall length is covered.
Retaining plate is installed on water distribution pipe, on retaining plate, has with respect to the adjustable slotted hole of lower roll distance.
Described shower nozzle is a kind of pipe, and to be the center of circle with the center of water distribution pipe be provided with being lower than horizontal plane 30 degree and being higher than in the scope of horizontal plane 90 degree pipe, has a transection slot on the tube wall of this pipe, and this transection slot is a water outlet.
A kind of method of Rapid Cleaning glass pressing machine lower roll, specific as follows:
At first, select a water inlet pipe for use, on this water inlet pipe, connect water distribution pipe, bulkhead is installed at water distribution pipe two.
Secondly, shower nozzle is installed on water distribution pipe, shower nozzle is arranged in the bottom or the sidepiece of lower roll along the lower roll length direction, there is the water of suitable pressure up to enter water distribution pipe by water inlet pipe, and by the shower nozzle ejection, on water distribution pipe, the water curtain of each shower nozzle ejection has certain width on lower roll length direction top to each shower nozzle according to suitable range distribution, the water curtain that whole shower nozzles gush out combines, and lower roll working face overall length is covered.
Mounting plate on water distribution pipe, and on retaining plate, have with respect to the adjustable slotted hole of lower roll distance, make the adjustable height of this device with respect to rolling press, the distance that also is shower nozzle and lower roll is adjustable, after adjusting the position relation of this device and lower roll and fixing, water curtain is sprayed onto on the working-surface of lower roll of annealing furnace side, and stack rotates the 1-2 circle and lower roll can be cleaned up.
Each timed interval of cleaning lower roll is 4-48 hour.
Compared with prior art, the invention has the beneficial effects as follows: can be used as ordinary method and regularly use the present invention, effectively prevention or eliminate the defects of glass sheet that is caused because of the lower roll coherent substance in the rolled glass production process, and prolong the work-ing life of lip tile; It is time saving and energy saving to operate, and 1 people gets final product complete operation, and convenient efficient, production loss is very little, has greatly reduced labour intensity; Each timed interval of cleaning lower roll can reach more than 20 hours.
Description of drawings
Fig. 1 is the front view of roller arrangement under the Rapid Cleaning glass pressing machine.
Fig. 2 is the side-view of roller arrangement under the Rapid Cleaning glass pressing machine.
Fig. 3 is that roller arrangement and lower roll position concern synoptic diagram under the Rapid Cleaning glass pressing machine.The direction of arrow among the figure is the lower roll sense of rotation.Wherein, 1-water inlet pipe, 2-retaining plate, 3-shower nozzle, 4-water distribution pipe, 5-bulkhead.
Embodiment
As shown in Figure 1, 2, 3, embodiment 1: the water distribution pipe 4 that the present invention includes water inlet pipe 1, is connected with water inlet pipe 1, the bulkhead 5 that is installed in water distribution pipe 4 two, it is characterized in that: shower nozzle 3 is installed on water distribution pipe 4, and each shower nozzle 3 is arranged on the bottom of lower roll and distributes along the lower roll length direction.
The water curtain of shower nozzle 3 ejections is positioned on the lower roll working face of annealing furnace side, and the water curtain of each shower nozzle 3 ejection has certain width and decides on the lower roll length direction, and the water curtain that whole shower nozzles gush out combines, and lower roll working face overall length is covered.Retaining plate 2 is installed on water distribution pipe 4, on retaining plate 2, has with respect to the adjustable slotted hole of lower roll distance.
Described shower nozzle 3 is a kind of pipe, and to be the center of circle with the center of water distribution pipe 4 be provided with being lower than horizontal plane 30 degree pipe, has a transection slot on the tube wall of this pipe, and this transection slot is a water outlet.
A kind of method of Rapid Cleaning glass pressing machine lower roll, specific as follows:
At first, select a water inlet pipe 1 for use, on this water inlet pipe 1, connect water distribution pipe 4, bulkhead 5 is installed at water distribution pipe 4 two,
Secondly, shower nozzle 3 is installed on water distribution pipe 4, shower nozzle 3 is arranged in the bottom of lower roll along the lower roll length direction, there is the water of suitable pressure up to enter water distribution pipe 4 by water inlet pipe 1, and by shower nozzle 3 ejections, on water distribution pipe 4, the water curtain of each shower nozzle ejection all has certain width to each shower nozzle on the lower roll length direction according to suitable range distribution, the water curtain that whole shower nozzles gush out combines, and lower roll working face overall length is covered.
As shown in Figure 1, 2, 3, embodiment 2: the water distribution pipe 4 that the present invention includes water inlet pipe 1, is connected with water inlet pipe 1, the bulkhead 5 that is installed in water distribution pipe 4 two, it is characterized in that: shower nozzle 3 is installed on water distribution pipe 4, and each shower nozzle 3 is arranged on the sidepiece of lower roll and distributes along the lower roll length direction.
The water curtain of shower nozzle 3 ejections is positioned on the lower roll working face of annealing furnace side, and the water curtain of each shower nozzle 3 ejection has certain width on the lower roll length direction, and the water curtain that whole shower nozzles gush out combines, and lower roll working face overall length is covered.Retaining plate 2 is installed on water distribution pipe 4, on retaining plate 2, has with respect to the adjustable slotted hole of lower roll distance.
Described shower nozzle 3 is a kind of pipe, and to be the center of circle with the center of water distribution pipe 4 be provided with being higher than horizontal plane 90 degree pipe, has a transection slot on the tube wall of this pipe, and this transection slot is a water outlet, and at this moment each shower nozzle 3 is arranged on the sidepiece of lower roll.Select a water inlet pipe 1 for use, on this water inlet pipe 1, connect water distribution pipe 4, bulkhead 5 is installed at water distribution pipe 4 two, shower nozzle 3 is installed on water distribution pipe 4, described shower nozzle 3 is a kind of pipe, pipe is that the center of circle is being higher than horizontal plane 90 degree settings with the center of water distribution pipe 4, shower nozzle 3 is arranged in the sidepiece of lower roll along the lower roll length direction, there is the water of suitable pressure up to enter water distribution pipe 4 by water inlet pipe 1, and by shower nozzle 3 ejections, each shower nozzle according to suitable range distribution on water distribution pipe 4, the water curtain of each shower nozzle ejection all has certain width on the lower roll length direction, the water curtain that whole shower nozzles gush out combines, and lower roll working face overall length is covered.Mounting plate 2 on water distribution pipe 4, and on retaining plate 2, have with respect to the adjustable slotted hole of lower roll distance, make the adjustable height of this device with respect to rolling press, the distance that also is shower nozzle and lower roll is adjustable, after adjusting the position relation of this device and lower roll and fixing, water curtain is sprayed onto on the working-surface of lower roll of annealing furnace side, and stack rotates the 1-2 circle and lower roll can be cleaned up.Each timed interval of cleaning lower roll is 4-48 hour.
As shown in Figure 1, 2, 3, embodiment 3: the water distribution pipe 4 that the present invention includes water inlet pipe 1, is connected with water inlet pipe 1, the bulkhead 5 that is installed in water distribution pipe 4 two, it is characterized in that: shower nozzle 3 is installed on water distribution pipe 4, and each shower nozzle 3 is arranged on the bottom of lower roll and distributes along the lower roll length direction.The water curtain of shower nozzle 3 ejections is positioned on the lower roll working face of annealing furnace side, and the water curtain of each shower nozzle 3 ejection has certain width on the lower roll length direction, and the water curtain that whole shower nozzles gush out combines, and lower roll working face overall length is covered.Retaining plate 2 is installed on water distribution pipe 4, on retaining plate 2, has with respect to the adjustable slotted hole of lower roll distance.Described shower nozzle 3 is a kind of pipe, pipe with the center of water distribution pipe 4 be the center of circle in the horizontal plane setting, on the tube wall of this pipe, have a transection slot, this transection slot is a water outlet.Have the water of suitable pressure up to enter water distribution pipe 4 by water inlet pipe 1, be fixed with a plurality of shower nozzles 3 on the water distribution pipe, each shower nozzle is according to suitable range distribution.Water is through these shower nozzle ejections, and the water curtain of each shower nozzle ejection has certain width on the lower roll length direction, and all the water curtain of shower nozzle formation is combined, and rolling press lower roll working face overall length can be covered.Bulkhead 5 prevents from the closed at both ends of water distribution pipe from leaking.The slotted hole structure of retaining plate 2 makes this device with respect to the adjustable height of rolling press, also is that the distance of shower nozzle and lower roll is adjustable.According to shown in Figure 3, the position of setting device and lower roll relation also fixes, and water curtain is sprayed onto on the lower roll lower surface of annealing furnace side.Stack rotates the 1-2 circle and lower roll can be cleaned up.Each timed interval of cleaning lower roll is 4-48 hour.
Claims (7)
1. the device of a Rapid Cleaning glass pressing machine lower roll, the water distribution pipe (4) that comprises water inlet pipe (1), is connected with water inlet pipe (1), the bulkhead (5) that is installed in water distribution pipe (4) two, it is characterized in that: shower nozzle (3) is installed on water distribution pipe (4), and each shower nozzle (3) is arranged on the bottom of lower roll or sidepiece and distributes along the lower roll length direction.
2. the device of Rapid Cleaning glass pressing machine lower roll according to claim 1, it is characterized in that: the water curtain of shower nozzle (3) ejection is positioned on the lower roll working face of annealing furnace side, the water curtain of each shower nozzle (3) ejection has certain width on the lower roll length direction, the water curtain that whole shower nozzles gush out combines, and lower roll working face overall length is covered.
3. the device of Rapid Cleaning glass pressing machine lower roll according to claim 1 is characterized in that: retaining plate (2) is installed on water distribution pipe (4), has on retaining plate (2) with respect to the adjustable slotted hole of lower roll distance.
4. the device of Rapid Cleaning glass pressing machine lower roll according to claim 1, it is characterized in that: described shower nozzle (3) is a kind of pipe, to be the center of circle with the center of water distribution pipe (4) be provided with being lower than horizontal plane 30 degree and being higher than in the scope of horizontal plane 90 degree pipe, have a transection slot on the tube wall of this pipe, this transection slot is a water outlet.
5. the method for a Rapid Cleaning glass pressing machine lower roll is characterized in that: specific as follows:
At first, select a water inlet pipe (1) for use, go up at this water inlet pipe (1) and connect water distribution pipe (4), bulkhead (5) is installed at water distribution pipe (4) two,
Secondly, go up installation shower nozzle (3) in water distribution pipe (4), shower nozzle (3) is arranged in the bottom or the sidepiece of lower roll along the lower roll length direction, there is the water of suitable pressure up to enter water distribution pipe (4) by water inlet pipe (1), and by shower nozzle (3) ejection, on water distribution pipe (4), the water curtain of each shower nozzle ejection all has certain width to each shower nozzle on the lower roll length direction according to suitable range distribution, the water curtain that whole shower nozzles gush out combines, and lower roll working face overall length is covered.
6. the method for Rapid Cleaning glass pressing machine lower roll according to claim 5, it is characterized in that: go up mounting plate (2) in water distribution pipe (4), and on retaining plate (2), have with respect to the adjustable slotted hole of lower roll distance, make the adjustable height of this device with respect to rolling press, the distance that also is shower nozzle and lower roll is adjustable, after adjusting the position relation of this device and lower roll and fixing, water curtain is sprayed onto on the working-surface of lower roll of annealing furnace side, and stack rotates the 1-2 circle and lower roll can be cleaned up.
7. the method for Rapid Cleaning glass pressing machine lower roll according to claim 5 is characterized in that: the timed interval of at every turn cleaning lower roll is 4-48 hour.
Priority Applications (1)
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CN201010266627.3A CN101935148B (en) | 2010-08-30 | 2010-08-30 | The device and method of Rapid Cleaning glass pressing machine lower roll |
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CN201010266627.3A CN101935148B (en) | 2010-08-30 | 2010-08-30 | The device and method of Rapid Cleaning glass pressing machine lower roll |
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CN101935148A true CN101935148A (en) | 2011-01-05 |
CN101935148B CN101935148B (en) | 2016-06-22 |
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CN201010266627.3A Active CN101935148B (en) | 2010-08-30 | 2010-08-30 | The device and method of Rapid Cleaning glass pressing machine lower roll |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104671642A (en) * | 2015-01-30 | 2015-06-03 | 中国南玻集团股份有限公司 | Glass rolling production method and glass rolling production line |
CN106216296A (en) * | 2016-08-03 | 2016-12-14 | 合肥彩虹新能源有限公司 | One washes lower roller arrangement selecting method |
CN106378328A (en) * | 2016-11-01 | 2017-02-08 | 中航三鑫太阳能光电玻璃有限公司 | Cleaning device used for calendar lower roller |
Citations (6)
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JPH0748794A (en) * | 1991-10-17 | 1995-02-21 | Toru Nakamura | Washing of canvas of papermaking machine and apparatus therefor |
JP2003221793A (en) * | 2002-01-28 | 2003-08-08 | Doctor Manufacturing Co Ltd | Doctor equipment |
KR200329792Y1 (en) * | 2003-07-05 | 2003-10-17 | 주식회사 포스코 | Injector of cooling water for descaling device |
US20070163630A1 (en) * | 2006-01-18 | 2007-07-19 | Andritz Inc | Wash liquid spray nozzles for pulp mat and method to assemble nozzle |
CN201400825Y (en) * | 2008-12-22 | 2010-02-10 | 乐山市成发造纸机械有限责任公司 | Roller edge dirt cleaning device of paper machine |
CN201482592U (en) * | 2009-07-03 | 2010-05-26 | 廊坊立邦涂料有限公司 | Parent-subsidiary nozzle |
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2010
- 2010-08-30 CN CN201010266627.3A patent/CN101935148B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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JPH0748794A (en) * | 1991-10-17 | 1995-02-21 | Toru Nakamura | Washing of canvas of papermaking machine and apparatus therefor |
JP2003221793A (en) * | 2002-01-28 | 2003-08-08 | Doctor Manufacturing Co Ltd | Doctor equipment |
KR200329792Y1 (en) * | 2003-07-05 | 2003-10-17 | 주식회사 포스코 | Injector of cooling water for descaling device |
US20070163630A1 (en) * | 2006-01-18 | 2007-07-19 | Andritz Inc | Wash liquid spray nozzles for pulp mat and method to assemble nozzle |
CN201400825Y (en) * | 2008-12-22 | 2010-02-10 | 乐山市成发造纸机械有限责任公司 | Roller edge dirt cleaning device of paper machine |
CN201482592U (en) * | 2009-07-03 | 2010-05-26 | 廊坊立邦涂料有限公司 | Parent-subsidiary nozzle |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN104671642A (en) * | 2015-01-30 | 2015-06-03 | 中国南玻集团股份有限公司 | Glass rolling production method and glass rolling production line |
CN106216296A (en) * | 2016-08-03 | 2016-12-14 | 合肥彩虹新能源有限公司 | One washes lower roller arrangement selecting method |
CN106378328A (en) * | 2016-11-01 | 2017-02-08 | 中航三鑫太阳能光电玻璃有限公司 | Cleaning device used for calendar lower roller |
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CN101935148B (en) | 2016-06-22 |
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Effective date of registration: 20200917 Address after: South Zhongzhou road Anyang city Henan province 455000 Henan Ancai high tech Intellectual Property Department of Limited by Share Ltd Patentee after: HENAN ANCAI HI-TECH Co.,Ltd. Patentee after: Henan Ancai photovoltaic new materials Co., Ltd Address before: South Zhongzhou road Anyang city Henan province 455000 Henan Ancai high tech Intellectual Property Department of Limited by Share Ltd Patentee before: HENAN ANCAI HI-TECH Co.,Ltd. |
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