Background technology
At present, in the manufacture of semiconductor technology, photoetching technique is along with the improve of critical size technology, and it is more and more important to become.
The degree of stability of exposure bench is subject to very many-sided impact, impact such as aspects such as the variation of the degree of planarization of the skew of the crystal wafer platform on the exposure bench or lens, crystal column surface, optical maser wavelength and environment, the capital causes the focal plane (focal length) of exposure bench to change, the true focal length value that is exposure bench is different from initial setting value, can make like this size of wafer of exposure different from preset value with profile.
In order in time correction to be made in the variation of exposure machine focal plane, then need the variation of monitoring exposure machine focal plane.
In the prior art, at preparation focus-exposure matrix wafer (Focus Energy Matrix Wafer, FEM Wafer) afterwards, adopt critical dimension-scanning electron microscope (CriticalDemension-Scanning Electron Microscope, CD-SEM), measure the two-dimentional critical size (CD) of crystal column surface, obtain under different exposure energy points, variation relation curve between CD and the focal length value, be Bai Sang curve (Bossung Curve), from Bossung Curve, obtain the optimum focusing value.Variation for monitoring exposure machine focal plane, then need at regular intervals, obtain a pinpointed focus value according to said method, if the focal plane changes, then each pinpointed focus value that obtains is different from comparing in the past, and because need to form Bossung Curve at every turn, this Curve is relatively more responsive to environmental evolution, some are unnecessary, negligible factor changes, probably cause the Bossung Curve that forms also to change thereupon, in case seeing Bossung Curve changes, think that then the focal plane of exposure bench changes, in time exposure bench is adjusted with regard to needs, BossungCurve has reflected the variation of exposure bench unsubstantiality, this be in the concrete processing procedure do not wish to occur, therefore this method is more inaccurate and time-consuming.
Summary of the invention
In view of this, the technical matters of the present invention's solution is: detect exposure machine focal plane and change.
For solving the problems of the technologies described above, technical scheme of the present invention specifically is achieved in that
The invention discloses a kind of method that exposure machine focal plane changes that detects, the method comprises:
Form first cascade to accurately measuring sign OVL mark by light shield exposure imaging on wafer control slice control wafer;
By the light shield with chock, exposure imaging forms second layer OVL mark, the described component that the component of exposure bench focal length Z axis is decomposed into X-direction and Y direction with the light shield of chock at described ground floor OVL mark again;
Adopt overlay to accurately measure instrument overlay, overlay degree to described ground floor OVL mark and second layer OVL mark is measured, the variation of focal length variations amount Δ Z obtains the X-direction of described ground floor OVL mark and second layer OVL mark and the overlay overlay value of Y direction when again exposing;
According to the intersection point of the overlay value curve of the Δ Z of the overlay value curve of the Δ Z that forms and X-direction and formation and Y direction, determine whether the focal plane changes.
Described ground floor OVL mark be formed in each chip unit die that each exposing unit shot of wafer comprises around.
The ground floor OVL mark all around that is distributed in each die is four squares, comprises two little squares that are positioned at the die top, and two large squares that are positioned at the die below.
Around in the identical die of the characteristic dimension CD that the exposing unit that described second layer OVL mark is formed at center wafer comprises.
Second layer OVL mark around being distributed in the die is four squares, comprises two large squares that are positioned at the die top, and two little squares that are positioned at the die below.
An exposing unit of every formation center wafer, focal length variations amount Δ Z changes.
Whether described definite focal plane changes, and determines according to the intersection point of curve, when described intersection point departs from Δ Z=0, determines that the focal plane changes.
The invention also discloses a kind of exposure bench that exposure machine focal plane changes that detects, comprise lens, also comprise the light shield with chock, described chock is arranged on the light shield top, be used for when exposure, the component of exposure bench focal length Z-direction being resolved into the component of X-axis and Y direction.
The size of described chock is the size of a die.
The angle of described chock is that 45 degree are to 315 degree.
As seen from the above technical solutions, the present invention covers on the upper exposure imaging of wafer control slice (controlwafer) by normal optical and forms first cascade to accurately measuring sign, one chock (wedge) then is set above the light shield of exposure bench, this chock size is corresponding to the size of the chip unit on the light shield, the component of focal length Z axis can be resolved into the component of X-axis and Y-axis, carry out the exposure imaging second time by this light shield with chock, form second layer overlay and accurately measure sign, adopt overlay to accurately measure instrument, the overlay degree that described first cascade is accurately measured sign to accurately measuring sign and second layer overlay is measured, than available technology adopting CD-SEM FEM Wafer being carried out CD measures, obtain Bossung Curve, and then obtain the pinpointed focus value, then judge that from the pinpointed focus value that obtains the focal plane changes, not only detection efficiency is high, and accuracy is also higher, do not have the picture prior art in Bossung Curve very sensitive to environmental evolution, so the inaccurate defective of the information that obtains.Adopt the method can determine accurately and efficiently whether exposure machine focal plane changes.
Embodiment
For make purpose of the present invention, technical scheme, and advantage clearer, referring to the accompanying drawing embodiment that develops simultaneously, the present invention is described in more detail.
The present invention utilizes schematic diagram to describe in detail, when the embodiment of the invention is described in detail in detail, for convenience of explanation, the schematic diagram of expression structure can be disobeyed general ratio and be done local the amplification, should be with this as limitation of the invention, in addition, in the making of reality, should comprise the three-dimensional space of length, width and the degree of depth.
In order clearly to describe structure of the present invention, omitted the part known configurations in each schematic diagram of the application.
Key of the present invention is when exposing for the second time, one chock is set above the light shield of exposure bench, this chock size resolves into the component of focal length Z axis the component of X-axis and Y-axis corresponding to the size of the chip unit on the light shield (die), thereby accurately reflects the variation of exposure machine focal plane.Every wafer (wafer) comprises a plurality of exposing units (shot), and the pattern between upper each shot of full wafer wafer is identical, is about to wafer and is divided into the shot that several have periodic structure, comprises again a plurality of die in the shot.
Exposure bench light shield of the prior art top is arranged a chock, and etching system comprises light shield 101 and lens 102 with chock as shown in Figure 1.Wafer (wafer) is placed on the below of lens 102, the pattern on the light shield 101 (pattern), and the exposure through light source 103 has copied on the wafer.The chock size is corresponding to the size of the chip unit on the light shield (die), that is to say when using light shield 101 with chock to expose, and only the die among the selected shot need to be exposed and just can reach purpose of the present invention.Be positioned over the schematic top plan view of the chock on the light shield as shown in Figure 2.The angle 2 of chock also has multiple, generally value between 45 degree are spent to 315.
Fig. 3 shows the schematic flow sheet of the method for the variation that detects exposure machine focal plane among the present invention.
Step 31, utilize exposure bench to form pattern area through the exposure imaging step and overlay accurately measures sign (OVL mark) at wafer control slice.Wherein, wafer control slice is the smooth silicon chip that does not pass through processes, uses when test.This moment light shield on without chock.Control wafer is still identical with wafer after exposure, comprises a plurality of exposing units, and an exposing unit comprises a plurality of die.Around in each die, two OVL mark are set above die namely, two OVLmark are set below die, OVL mark is shaped as square.If the OVL mark of die top is little square, then the OVL mark of below is large square; Otherwise if the OVL mark of die top is large square, then the OVL mark of below is little square.The OVL mark of die top is set to little square in the specific embodiment, and then the OVL mark of below is set to large square.
Step 32, wafer still in exposure bench, carry out the exposure imaging second time, and will arrange a chock this moment on the light shield, in the specific embodiment of the invention, chock are placed on the light shield, and the direction that chock is placed when each shot exposure is identical.
In the specific embodiment of the invention, choose 9 shot at wafer, expose, form second layer pattern area and OVL mark.Wherein, OVL mark still be formed in each die around.Certainly, the quantity of the shot that gets is more, and the variation of reflection focal plane is more accurate, chooses 9 shot just for the present invention clearly is described.The interference that changes in order not to be subject to wafer itself, the position of 9 shot that get all concentrates on the center of wafer.This is to comprise that mainly wafer amplifies, wafer rotates and the wafer orthogonality because affect the parameter of wafer itself, and the center of wafer is subjected to the impact of above-mentioned parameter minimum, along with the increase interference of radius is also more serious, the focal plane is changed.The object of the invention is to detect the variation of focal plane, i.e. the variation of focal length, so the interference that above-mentioned wafer itself changes is not wished to detect, the position of the shot that therefore gets all is in the center of wafer basically.Need to prove, the size of light shield is the size of a shot, because only corresponding to the size of a die on the light shield, other zones do not have chock on the light shield for chock size, and during exposure, wafer need to be moved 9 times, so when choosing upper 9 shot of wafer and exposing, specifically refer to an identical die of critical size (CD) among each shot of 9 shot, expose through chock, and other die remain direct and expose through light shield.Shot of every exposure among the present invention, the focal length of exposure bench Z-direction is changing the described component that the component of exposure bench focal length Z axis is decomposed into X-direction and Y direction with the light shield of chock.
During exposure, on move or move down wafer distance be the length of half die, make the large square OVL mark of the second layer in the little square OVL mark alignment procedures 32 of ground floor in the step 31, make simultaneously the little square OVL mark of the second layer in the large square OVL mark alignment procedures 32 of ground floor in the step 31.
Step 33, overlay accurately measure instrument (overlay, OVL) overlapping OVL mark are measured.Fig. 4 is under the ideal state, the schematic diagram that the OVL mark401 in the step 31 and the OVLmark402 in the step 32 aim at fully.Wherein key is, OVL mark in the step 32 of paying close attention among the present invention refers to the OVL mark through the chock exposure, because only have the component that the component of focal length Z axis can be resolved into X-axis and Y-axis through chock, by Plane performance out, when making like this focal length variations Δ Z, OVL mark402 will be offset, and accurately measures the value of the overlay (overlay) of instrument measurement and OVL mark401 by overlay.
Owing to choosing 9 shot on the wafer, so take 200 nanometers (nm) as the interval, the change Delta Z that makes focal length is from value between the-800nm to 800nm, namely when exposing the second time, shot of every exposure, Δ Z value changes.Certainly, the value of Δ Z and interval can specifically be chosen as the case may be, take 200nm as the interval, and from value between the-800nm to 800nm, the present invention's one specific embodiment just.The figure that obtains as shown in Figure 5, horizontal ordinate is Δ Z, the value of Δ Z is respectively-800nm,-600nm,-400nm,-200nm, 0nm, 200nm, 400nm, 600nm and 800nm, ordinate is the value of overlay on directions X and the Y-direction, take Δ Z=-800nm as example, corresponding X value be changed to 120nm, being changed to-150nm of corresponding Y value, when measuring the value of 9 corresponding overlay of shot, along with the variation of Δ Z value, the X value changes like this, match forms a dimension curve, equally, along with the variation of Δ Z value, Y value changes, match forms a dimension curve again, article two, the point of crossing of a dimension curve is the variation of focal length, as can be seen from the figure, focal length has departed from 0 point, Δ Z=-80nm, this explanation focal length changes off center position-80nm.
Utilizing overlay to accurately measure instrument among the present invention measures OVL mark, detect the method that the focal plane changes, than available technology adopting CD-SEM FEM Wafer being carried out CD measures, obtain Bossung Curve, and then obtain the pinpointed focus value, then judge that from the pinpointed focus value that obtains the focal plane changes, not only detection efficiency is high, and accuracy is also higher, do not have the picture prior art in Bossung Curve very sensitive to environmental evolution, so the inaccurate defective of the information that obtains.Above described detection efficiency high, refer to the CD-SEM that the OVL that utilizes among the present invention utilizes in the prior art, the quantum of output of board itself is high.OVL adopts optical principle, does not need when wafer is measured to vacuumize, and the measurement time of every wafer is very short, is approximately 2 minutes.And in semiconductor manufacturing factory (Fab), belonging to more idle board, the wafer that therefore just gets off from exposure bench can measure at once.And therefore CD-SEM needs to keep in the wafer reaction chamber certain vacuum tightness because be by the secondary electron imaging.Therefore every a slice wafer board all needs to vacuumize.Therefore frequent heap goods on the board, the wafer that just gets off from exposure bench just can not measure at once, and exposure bench such as needs at the result of (MONITOR) to be monitored, so the time of answering a pager's call of exposure bench will stop over because of the heap goods of CD-SEM.And the measurement time of every wafer of CD-SEM is greatly about 5 minutes.As can be seen from the above, use OVL to save the more measurement time than CD-SEM, greatly improved detection efficiency.
The above is preferred embodiment of the present invention only, is not for limiting protection scope of the present invention.Within the spirit and principles in the present invention all, any modification of doing, be equal to and replace and improvement etc., all should be included within protection scope of the present invention.