CN101929227A - Tower-type starter-making anti-condensation device for soy sauce - Google Patents

Tower-type starter-making anti-condensation device for soy sauce Download PDF

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Publication number
CN101929227A
CN101929227A CN201010234177XA CN201010234177A CN101929227A CN 101929227 A CN101929227 A CN 101929227A CN 201010234177X A CN201010234177X A CN 201010234177XA CN 201010234177 A CN201010234177 A CN 201010234177A CN 101929227 A CN101929227 A CN 101929227A
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China
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heating coil
steam heating
snakelike
steel tube
welded
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CN201010234177XA
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李红
肖能辉
王宇田
卢鹏
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CHINA LIGHT INDUSTRY WUHAN DESIGN ENGINEERING Co Ltd
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CHINA LIGHT INDUSTRY WUHAN DESIGN ENGINEERING Co Ltd
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Publication of CN101929227A publication Critical patent/CN101929227A/en
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Abstract

The invention discloses a tower-type starter-making anti-condensation device for soy sauce. A first steam inlet pipe and a first snakelike steam heating coil are welded; the first snakelike steam heating coil is welded with a first condensation water outlet pipe; a second steam inlet pipe and a second snakelike steam heating coil are welded; the second snakelike steam heating coil is welded with a second condensation water outlet pipe; a third steam inlet pipe and a third snakelike steam heating coil are welded; the third snakelike steam heating coil is welded with a third condensation water outlet pipe; a fourth steam inlet pipe and a fourth snakelike steam heating coil are welded; the fourth snakelike steam heating coil is welded with a fourth condensation water outlet pipe; a fifth steam inlet pipe and a fifth snakelike steam heating coil are welded; the fifth snakelike steam heating coil is welded with a fifth condensation water outlet pipe; a sixth steam inlet pipe and a sixth snakelike steam heating coil are welded; and the sixth snakelike steam heating coil is welded with a sixth condensation water outlet pipe. The device has the advantages of simple structure, simple and convenient use, reliable control of ceiling temperature, low investment and high safety, and can be promoted and applied to ceiling anti-condensation of other food processing industries in high humidity environment.

Description

Tower-type starter-making anti-condensation device for soy sauce
Technical field
The invention belongs to soy sauce tower-type starter-making technology anti-condensation technical field, more specifically relate to a kind of tower-type starter-making anti-condensation device for soy sauce, be applicable to the furred ceiling anti-condensation of industries such as food, papermaking, processing of aquatic products.
Background technology
Along with improving constantly of living standards of the people; Country is to the attention of food security and continually strengthen.Bacterium in the food and control of microorganisms index are more and more stricter.Traditional making leaven of soy sauce technology, furred ceiling is not established in the koji workshop, and top humidity is not taked any heating anti-condensation measure, relies on manually in time to find and the dew at the dewfall position of erasing.But always have when not observing and neglecting, cause furred ceiling dewfall dew to enter in the making leaven of soy sauce material, dew can make the koji material rot and produce aflatoxins, is easy to cause aflatoxins in the soy sauce, other bacterium and microorganism exceed standard, accidents such as interior food moldy metamorphism of shelf-life.In the tower-type starter-making production technology, koji tower koji tray diameter is up to 20 meters, and koji tray is except that having a small amount of perforate, and sealing is good, in the manufacturing process, easier generation dewfall phenomenon, because of the koji tray diameter up to 20 meters, can't adopt artificial removing to reveal., must be controlled for this reason, its surface temperature is in more than the dewpoint temperature of room air all the time, thoroughly be stopped the drip generation of situation of dewfall, be guaranteed that quality of sauce is controlled the koji tray ceiling temperature.This plant investment is low, the reliability height, and thermal source is supplied with guarantee.Utilize in the manufacturing process widely used steam as the heating thermal source, the condensate water of generation is also recyclable to be utilized again.Be easy to popularize.
Summary of the invention
The objective of the invention is to be to provide a kind of tower-type starter-making anti-condensation device for soy sauce, simple in structure, easy to use, the control of furred ceiling temperature is reliable, invests low, safe.Can be applied to the furred ceiling anti-condensation that other has the high humidity environment food-processing industry, paper industry paper machine room furred ceiling anti-condensation etc. has the industry of related needs.This device is by air dew point temperature in the dew point temperature sensor measuring cell, and the keying of feedback temperature signal electronic or pneumatic steam two-way valve to the steam heating coil steam supply pipe, indoor canopy or furred ceiling temperature are on the dewpoint temperature of room air all the time, thoroughly stop the drip generation of situation of dewfall.
In order to realize above-mentioned purpose, the present invention adopts following technical measures:
A kind of tower-type starter-making anti-condensation device for soy sauce, it comprises snakelike steam heating coil, dew point temperature sensor, electronic or pneumatic two logical steam control valves.Snakelike steam heating coil requires to adopt carbon steel tube or stainless steel tube according to the health rank, and the caliber of heat(ing) coil and tube pitch are calculated according to heat dissipation capacity and determined.Tower-type starter-making anti-condensation device for soy sauce is by first steam inlet tube, second steam inlet tube, the 3rd steam inlet tube, the 4th steam inlet tube, the 5th steam inlet tube, the 6th steam inlet tube, the first snakelike steam heating coil, the second snakelike steam heating coil, the 3rd snakelike steam heating coil; The 4th snakelike steam heating coil, the 5th snakelike steam heating coil, the 6th snakelike steam heating coil, first condensate water discharge water pipe, second condensate water discharge water pipe, the 3rd condensate water are discharged water pipe, the 4th condensate water is discharged water pipe, the 5th condensate water discharge water pipe, the 6th condensate water discharge water pipe composition.Be welded to connect between first steam inlet tube and the first snakelike steam heating coil, the first snakelike steam heating coil is formed by being welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends with first steam inlet tube.The carbon steel tube of the vertical carbon steel tube of arranging or stainless steel tube straight length and lateral arrangement or stainless steel tube straight length are welded to connect by 90 ° of seamless punched bends becomes the snakelike steam heating coil of heat radiation, the 0.3MPa saturated vapour that enters by first steam inlet tube, in the first snakelike steam heating coil along the carbonated drink flow direction, the radiation in tube wall by the first snakelike steam heating coil and the furred ceiling between air; Conduction; The advection heat conduction with air and ceiling board in the heat transferred koji tray furred ceiling, makes the interior air themperature of ceiling board and furred ceiling be in more than the dewpoint temperature of air in the koji tower generation of stopping top board dewfall phenomenon all the time.The saturated vapour that in snakelike steam heating coil, flows, in flow process, because of the tube wall conduction of heat, part steam is condensed into water after discharging the latent heat of vaporization, the carbonated drink fluid-mixing is in flow process, by the continual conduction of heat of tube wall, the final all condensation heats of steam form about 80 ℃ condensate water.Condensate water is discharged water pipe 1H by first condensate water and is discharged outside the tower, and the first snakelike steam heating coil and first condensate water are discharged water pipe and be welded to connect.First condensate water is discharged water pipe and is relied on overbottom pressure and gravitational difference to drain into the condensate water recycling can after being located at the outer drain valve group draining resistance vapour of koji tower wall.In like manner: be welded to connect between second steam inlet tube and the second snakelike steam heating coil, the second snakelike steam heating coil is formed by being welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends with second steam inlet tube.The carbon steel tube of the vertical carbon steel tube of arranging or stainless steel tube straight length and lateral arrangement or stainless steel tube straight length are welded to connect by 90 ° of seamless punched bends becomes the snakelike steam heating coil of heat radiation, the 0.3MPa saturated vapour that enters by second steam inlet tube, in the second snakelike steam heating coil along the carbonated drink flow direction, the radiation in tube wall by the second snakelike steam heating coil and the furred ceiling between air; Conduction; The advection heat conduction with air and ceiling board in the heat transferred koji tray furred ceiling, makes the interior air themperature of ceiling board and furred ceiling be in more than the dewpoint temperature of air in the koji tower generation of stopping top board dewfall phenomenon all the time.The saturated vapour that in the second snakelike steam heating coil, flows, in flow process, because of the tube wall conduction of heat, part steam is condensed into water after discharging the latent heat of vaporization, the carbonated drink fluid-mixing is in flow process, by the continual conduction of heat of tube wall, the final all condensation heats of steam form about 80 ℃ condensate water.Condensate water is discharged water pipe by second condensate water and is discharged outside the tower, and the second snakelike steam heating coil and second condensate water are discharged water pipe and be welded to connect.Be welded to connect between the 3rd steam inlet tube and the 3rd snakelike steam heating coil, the 3rd snakelike steam heating coil is formed by being welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends with the 3rd steam inlet tube.The carbon steel tube of the vertical carbon steel tube of arranging or stainless steel tube straight length and lateral arrangement or stainless steel tube straight length are welded to connect by 90 ° of seamless punched bends becomes the snakelike steam heating coil of heat radiation, the 0.3MPa saturated vapour that enters by the 3rd steam inlet tube, in the 3rd snakelike steam heating coil along the carbonated drink flow direction, the radiation in tube wall by the second snakelike steam heating coil and the furred ceiling between air; Conduction; The advection heat conduction with air and ceiling board in the heat transferred koji tray furred ceiling, makes the interior air themperature of ceiling board and furred ceiling be in more than the dewpoint temperature of air in the koji tower generation of stopping top board dewfall phenomenon all the time.The saturated vapour that in the 3rd snakelike steam heating coil, flows, in flow process, because of the tube wall conduction of heat, part steam is condensed into water after discharging the latent heat of vaporization, the carbonated drink fluid-mixing is in flow process, by the continual conduction of heat of tube wall, the final all condensation heats of steam form about 80 ℃ condensate water.Condensate water is discharged water pipe by the 3rd condensate water and is discharged outside the tower, and the 3rd snakelike steam heating coil and the 3rd condensate water are discharged water pipe and be welded to connect.Be welded to connect between the 4th steam inlet tube and the 4th snakelike steam heating coil, the 4th snakelike steam heating coil is formed by being welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends with the 4th steam inlet tube.The carbon steel tube of the vertical carbon steel tube of arranging or stainless steel tube straight length and lateral arrangement or stainless steel tube straight length are welded to connect by 90 ° of seamless punched bends becomes the snakelike steam heating coil of heat radiation, the 0.3MPa saturated vapour that enters by the 4th steam inlet tube, in the 4th snakelike steam heating coil along the carbonated drink flow direction, the radiation in tube wall by the 4th snakelike steam heating coil and the furred ceiling between air; Conduction; The advection heat conduction with air and ceiling board in the heat transferred koji tray furred ceiling, makes the interior air themperature of ceiling board and furred ceiling be in more than the dewpoint temperature of air in the koji tower generation of stopping top board dewfall phenomenon all the time.The saturated vapour that in the 4th snakelike steam heating coil, flows, in flow process, because of the tube wall conduction of heat, part steam is condensed into water after discharging the latent heat of vaporization, the carbonated drink fluid-mixing is in flow process, by the continual conduction of heat of tube wall, the final all condensation heats of steam form about 80 ℃ condensate water.Condensate water is discharged water pipe by the 4th condensate water and is discharged outside the tower, and the 4th snakelike steam heating coil and the 4th condensate water are discharged water pipe and be welded to connect.The 4th condensate water is discharged water pipe and is relied on overbottom pressure and gravitational difference to drain into the condensate water recycling can after being located at the outer drain valve group draining resistance vapour of koji tower wall.In like manner: be welded to connect between the 5th steam inlet tube and the 5th snakelike steam heating coil, the 5th snakelike steam heating coil is formed by being welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends with the 5th steam inlet tube.The carbon steel tube of the vertical carbon steel tube of arranging or stainless steel tube straight length and lateral arrangement or stainless steel tube straight length are welded to connect by 90 ° of seamless punched bends becomes the snakelike steam heating coil of heat radiation, the 0.3MPa saturated vapour that enters by the 5th steam inlet tube, in the 5th snakelike steam heating coil along the carbonated drink flow direction, the radiation in tube wall by the 5th snakelike steam heating coil and the furred ceiling between air; Conduction; The advection heat conduction with air and ceiling board in the heat transferred koji tray furred ceiling, makes the interior air themperature of ceiling board and furred ceiling be in more than the dewpoint temperature of air in the koji tower generation of stopping top board dewfall phenomenon all the time.The saturated vapour that in the 5th snakelike steam heating coil, flows, in flow process, because of the tube wall conduction of heat, part steam is condensed into water after discharging the latent heat of vaporization, the carbonated drink fluid-mixing is in flow process, by the continual conduction of heat of tube wall, the final all condensation heats of steam form about 80 ℃ condensate water.Condensate water is discharged water pipe by the 5th condensate water and is discharged outside the tower, and the 5th snakelike steam heating coil and the 5th condensate water are discharged water pipe and be welded to connect.Be welded to connect between the 6th steam inlet tube and the 6th snakelike steam heating coil, the 6th snakelike steam heating coil is formed by being welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends with the 6th steam inlet tube.The carbon steel tube of the vertical carbon steel tube of arranging or stainless steel tube straight length and lateral arrangement or stainless steel tube straight length are welded to connect by 90 ° of seamless punched bends becomes the snakelike steam heating coil of heat radiation, the 0.3MPa saturated vapour that enters by the 6th steam inlet tube, in the 6th snakelike steam heating coil along the carbonated drink flow direction, the radiation in tube wall by the 6th snakelike steam heating coil and the furred ceiling between air; Conduction; The advection heat conduction with air and ceiling board in the heat transferred koji tray furred ceiling, makes the interior air themperature of ceiling board and furred ceiling be in more than the dewpoint temperature of air in the koji tower generation of stopping top board dewfall phenomenon all the time.The saturated vapour that in the 6th snakelike steam heating coil, flows, in flow process, because of the tube wall conduction of heat, part steam is condensed into water after discharging the latent heat of vaporization, the carbonated drink fluid-mixing is in flow process, by the continual conduction of heat of tube wall, the final all condensation heats of steam form about 80 ℃ condensate water.Condensate water is discharged water pipe by the 6th condensate water and is discharged outside the tower, and the 6th snakelike steam heating coil and the 6th condensate water are discharged water pipe and be welded to connect.
The 0.7MPa saturated vapour that is fetched by koji tower pressure and temperature reducing station reduces to 0.3MPa through decompressor, and the 0.3MPa saturated vapour is by the radiation between air in heat(ing) coil and the furred ceiling; Conduction; Convection action, air conducts heat in furred ceiling, furred ceiling top board and interior air themperature thereof are in more than the dewpoint temperature of air in the koji tower all the time, steam in heat(ing) coil gradually after the heat release condensation condensate water drain into koji tower condensate water after by steam trap connection draining resistance vapour and reclaim water pot.Establish a plurality of air dew point temperature-detecting devices in the tower, calculate the average dewpoint temperature of air in the furred ceiling by the integrating controller.And the keying of feedback temperature signal electronic or pneumatic steam two-way valve to the steam heating coil steam supply pipe, indoor canopy or furred ceiling temperature are on the dewpoint temperature of air in the tower all the time.When air themperature was higher than 20 ℃ of dewpoint temperatures in the furred ceiling, the steam two-way valve cut out; When air themperature was higher than 5 ℃ of dewpoint temperatures in the furred ceiling, the steam two-way valve was opened.Suspended and fixed device is mainly used in hanging of steam heating coil and fixing.
The present invention compared with prior art, have the following advantages and effect: 1: traditional box making leaven of soy sauce technology, the koji workshop is the box cuboid, the relative two sides body of wall in box cuboid koji workshop is not made space enclosing structure, form good convection current and draught, furred ceiling is not established in the koji workshop, and top humidity is not taked any heating or other anti-condensation measure, relies on manually in time to find and the dew at the dewfall position of erasing.But because good convection current and draught, the dewfall phenomenon is not very serious, can rely on basically manually in time to find and the dew at the dewfall position of erasing.When not observing individually and neglecting, cause furred ceiling dewfall dew to enter in the making leaven of soy sauce material, dew can make the koji material rot and produce aflatoxins, is easy to cause aflatoxins in the soy sauce, other bacterium and microorganism exceed standard, accidents such as interior food moldy metamorphism of shelf-life.2: in the tower-type starter-making production technology, koji tower koji tray diameter is up to 20 meters, koji tray is except that having a small amount of material turnover and drive unit perforate, do not have other hole, sealing is good, because yeast making process is the radiating and humidifying process, in the manufacturing process, be easy to produce the dewfall phenomenon, because of the koji tray diameter up to 20 meters, can't adopt artificial removing to reveal.For this reason, must take ancillary method that the koji tray ceiling temperature is controlled, its surface temperature is in more than the dewpoint temperature of room air all the time, thoroughly stop the drip generation of situation of dewfall, guarantee that quality of sauce is controlled.3: this tower-type starter-making anti-condensation device for soy sauce, simple in structure, control system is simple and reliable, and is easy to use.4: the investment of this tower-type starter-making anti-condensation device for soy sauce is low, the reliability height, and thermal source is supplied with guarantee.Utilize in the manufacturing process widely used steam as the heating thermal source, the condensate water of generation is also recyclable to be utilized again.Be easy to popularize.
The present invention is with a wide range of applications and development prospect in industries such as food, papermaking, processing of aquatic products.
Description of drawings
Fig. 1: be tower-type starter-making anti-condensation device for soy sauce fitting arrangement in the koji tower
Wherein: the first steam inlet tube 1A, the second steam inlet tube 1B, the 3rd steam inlet tube 1C, the 4th steam inlet tube 2A, the 5th steam inlet tube 2B, the 6th steam inlet tube 2C, the first snakelike steam heating coil 1D, the second snakelike steam heating coil 1E, the 3rd snakelike steam heating coil 1F; The 4th snakelike steam heating coil 2D, the 5th snakelike steam heating coil 2E, the 6th snakelike steam heating coil 2F, first condensate water discharge water pipe 1H, second condensate water are discharged water pipe 1I, the 3rd condensate water is discharged water pipe 1J, the 4th condensate water discharge water pipe 2H, the 5th condensate water discharge water pipe 2I, the 6th condensate water discharge water pipe 2J.
The specific embodiment
Below in conjunction with accompanying drawing the present invention is described in further detail:
According to Fig. 1 as can be known, tower-type starter-making anti-condensation device for soy sauce is by the first steam inlet tube 1A, the second steam inlet tube 1B, the 3rd steam inlet tube 1C, the 4th steam inlet tube 2A, the 5th steam inlet tube 2B, the 6th steam inlet tube 2C, the first snakelike steam heating coil 1D, the second snakelike steam heating coil 1E, the 3rd snakelike steam heating coil 1F; The 4th snakelike steam heating coil 2D, the 5th snakelike steam heating coil 2E, the 6th snakelike steam heating coil 2F, first condensate water discharge water pipe 1H, second condensate water discharge water pipe 1I, the 3rd condensate water are discharged water pipe 1J, the 4th condensate water is discharged water pipe 2H, the 5th condensate water discharge water pipe 2I, the 6th condensate water discharge water pipe 2J composition.Be welded to connect between the first steam inlet tube 1A and the first snakelike steam heating coil 1D, the first snakelike steam heating coil 1D forms by being welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends with the first steam inlet tube 1A.The carbon steel tube of the vertical carbon steel tube of arranging or stainless steel tube straight length and lateral arrangement or stainless steel tube straight length are welded to connect by 90 ° of seamless punched bends becomes the snakelike steam heating coil of heat radiation, the 0.3MPa saturated vapour that enters by the first steam inlet tube 1A, in the first snakelike steam heating coil 1D along the carbonated drink flow direction, the radiation in tube wall by the first snakelike steam heating coil 1D and the furred ceiling between air; Conduction; The advection heat conduction with air and ceiling board in the heat transferred koji tray furred ceiling, makes the interior air themperature of ceiling board and furred ceiling be in more than the dewpoint temperature of air in the koji tower generation of stopping top board dewfall phenomenon all the time.The saturated vapour that in snakelike steam heating coil 1D, flows, in flow process, because of the tube wall conduction of heat, part steam is condensed into water after discharging the latent heat of vaporization, the carbonated drink fluid-mixing is in flow process, by the continual conduction of heat of tube wall, the final all condensation heats of steam form about 80 ℃ condensate water.Condensate water is discharged water pipe 1H by first condensate water and is discharged outside the tower, and the first snakelike steam heating coil 1D and first condensate water are discharged water pipe 1H and be welded to connect.First condensate water is discharged water pipe 1H and is relied on overbottom pressure and gravitational difference to drain into the condensate water recycling can after being located at the outer drain valve group draining resistance vapour of koji tower wall.In like manner: be welded to connect between the second steam inlet tube 1B and the second snakelike steam heating coil 1E, the second snakelike steam heating coil 1E forms by being welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends with the second steam inlet tube 1B.The carbon steel tube of the vertical carbon steel tube of arranging or stainless steel tube straight length and lateral arrangement or stainless steel tube straight length are welded to connect by 90 ° of seamless punched bends becomes the snakelike steam heating coil of heat radiation, the 0.3MPa saturated vapour that enters by the second steam inlet tube 1B, in the second snakelike steam heating coil 1E along the carbonated drink flow direction, the radiation in tube wall by the second snakelike steam heating coil 1E and the furred ceiling between air; Conduction; The advection heat conduction with air and ceiling board in the heat transferred koji tray furred ceiling, makes the interior air themperature of ceiling board and furred ceiling be in more than the dewpoint temperature of air in the koji tower generation of stopping top board dewfall phenomenon all the time.The saturated vapour that in the second snakelike steam heating coil 1E, flows, in flow process, because of the tube wall conduction of heat, part steam is condensed into water after discharging the latent heat of vaporization, the carbonated drink fluid-mixing is in flow process, by the continual conduction of heat of tube wall, the final all condensation heats of steam form about 80 ℃ condensate water.Condensate water is discharged water pipe 1I by second condensate water and is discharged outside the tower, and the second snakelike steam heating coil 1E and second condensate water are discharged water pipe 1I and be welded to connect.Be welded to connect between the 3rd steam inlet tube 1C and the 3rd snakelike steam heating coil 1F, the 3rd snakelike steam heating coil 1F forms by being welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends with the 3rd steam inlet tube 1C.The carbon steel tube of the vertical carbon steel tube of arranging or stainless steel tube straight length and lateral arrangement or stainless steel tube straight length are welded to connect by 90 ° of seamless punched bends becomes the snakelike steam heating coil of heat radiation, the 0.3MPa saturated vapour that enters by the 3rd steam inlet tube 1C, in the 3rd snakelike steam heating coil 1F along the carbonated drink flow direction, the radiation in tube wall by the second snakelike steam heating coil 1E and the furred ceiling between air; Conduction; The advection heat conduction with air and ceiling board in the heat transferred koji tray furred ceiling, makes the interior air themperature of ceiling board and furred ceiling be in more than the dewpoint temperature of air in the koji tower generation of stopping top board dewfall phenomenon all the time.The saturated vapour that in the 3rd snakelike steam heating coil 1F, flows, in flow process, because of the tube wall conduction of heat, part steam is condensed into water after discharging the latent heat of vaporization, the carbonated drink fluid-mixing is in flow process, by the continual conduction of heat of tube wall, the final all condensation heats of steam form about 80 ℃ condensate water.Condensate water is discharged water pipe 1J by the 3rd condensate water and is discharged outside the tower, and the 3rd snakelike steam heating coil 1F and the 3rd condensate water are discharged water pipe 1J and be welded to connect.Be welded to connect between the 4th steam inlet tube 2A and the 4th snakelike steam heating coil 2D, the 4th snakelike steam heating coil 2D forms by being welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends with the 4th steam inlet tube 2A.The carbon steel tube of the vertical carbon steel tube of arranging or stainless steel tube straight length and lateral arrangement or stainless steel tube straight length are welded to connect by 90 ° of seamless punched bends becomes the snakelike steam heating coil of heat radiation, the 0.3MPa saturated vapour that enters by the 4th steam inlet tube 2A, in the 4th snakelike steam heating coil 2D along the carbonated drink flow direction, the radiation in tube wall by the 4th snakelike steam heating coil 2D and the furred ceiling between air; Conduction; The advection heat conduction with air and ceiling board in the heat transferred koji tray furred ceiling, makes the interior air themperature of ceiling board and furred ceiling be in more than the dewpoint temperature of air in the koji tower generation of stopping top board dewfall phenomenon all the time.The saturated vapour that in the 4th snakelike steam heating coil 2D, flows, in flow process, because of the tube wall conduction of heat, part steam is condensed into water after discharging the latent heat of vaporization, the carbonated drink fluid-mixing is in flow process, by the continual conduction of heat of tube wall, the final all condensation heats of steam form about 80 ℃ condensate water.Condensate water is discharged water pipe 2H by the 4th condensate water and is discharged outside the tower, and the 4th snakelike steam heating coil 2D and the 4th condensate water are discharged water pipe 2H and be welded to connect.The 4th condensate water is discharged water pipe 2H and is relied on overbottom pressure and gravitational difference to drain into the condensate water recycling can after being located at the outer drain valve group draining resistance vapour of koji tower wall.In like manner: be welded to connect between the 5th steam inlet tube 2B and the 5th snakelike steam heating coil 2E, the 5th snakelike steam heating coil 2E forms by being welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends with the 5th steam inlet tube 2B.The carbon steel tube of the vertical carbon steel tube of arranging or stainless steel tube straight length and lateral arrangement or stainless steel tube straight length are welded to connect by 90 ° of seamless punched bends becomes the snakelike steam heating coil of heat radiation, the 0.3MPa saturated vapour that enters by the 5th steam inlet tube 2B, in the 5th snakelike steam heating coil 2E along the carbonated drink flow direction, the radiation in tube wall by the 5th snakelike steam heating coil 2E and the furred ceiling between air; Conduction; The advection heat conduction with air and ceiling board in the heat transferred koji tray furred ceiling, makes the interior air themperature of ceiling board and furred ceiling be in more than the dewpoint temperature of air in the koji tower generation of stopping top board dewfall phenomenon all the time.The saturated vapour that in the 5th snakelike steam heating coil 2E, flows, in flow process, because of the tube wall conduction of heat, part steam is condensed into water after discharging the latent heat of vaporization, the carbonated drink fluid-mixing is in flow process, by the continual conduction of heat of tube wall, the final all condensation heats of steam form about 80 ℃ condensate water.Condensate water is discharged water pipe 2I by the 5th condensate water and is discharged outside the tower, and the 5th snakelike steam heating coil 2E and the 5th condensate water are discharged water pipe 2I and be welded to connect.Be welded to connect between the 6th steam inlet tube 2C and the 6th snakelike steam heating coil 2F, the 6th snakelike steam heating coil 2F forms by being welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends with the 6th steam inlet tube 2C.The carbon steel tube of the vertical carbon steel tube of arranging or stainless steel tube straight length and lateral arrangement or stainless steel tube straight length are welded to connect by 90 ° of seamless punched bends becomes the snakelike steam heating coil of heat radiation, the 0.3MPa saturated vapour that enters by the 6th steam inlet tube 2C, in the 6th snakelike steam heating coil 2F along the carbonated drink flow direction, the radiation in tube wall by the 6th snakelike steam heating coil 2E and the furred ceiling between air; Conduction; The advection heat conduction with air and ceiling board in the heat transferred koji tray furred ceiling, makes the interior air themperature of ceiling board and furred ceiling be in more than the dewpoint temperature of air in the koji tower generation of stopping top board dewfall phenomenon all the time.The saturated vapour that in the 6th snakelike steam heating coil 2F, flows, in flow process, because of the tube wall conduction of heat, part steam is condensed into water after discharging the latent heat of vaporization, the carbonated drink fluid-mixing is in flow process, by the continual conduction of heat of tube wall, the final all condensation heats of steam form about 80 ℃ condensate water.Condensate water is discharged water pipe 2J by the 6th condensate water and is discharged outside the tower, and the 6th snakelike steam heating coil 2F and the 6th condensate water are discharged water pipe 2J and be welded to connect.
The koji tower crane is established six groups of stainless steel serpentine coils in the top, is respectively the first snakelike steam heating coil 1D, the second snakelike steam heating coil 1E, the 3rd snakelike steam heating coil 1F; The 4th snakelike steam heating coil 2D, the 5th snakelike steam heating coil 2E, the 6th snakelike steam heating coil 2F, six groups of serpentine coils are lifted in the koji tower crane top by suspended and fixed device.The 0.7MPa saturated vapour steam decompressor outside tower that is fetched by koji tower pressure and temperature reducing station reduces to 0.3MPa, and the steam decompressor adopts piston; Spring reducing valve or pneumatic control valve.The front end of reducing valve or pneumatic control valve is established stop valve and vapor filter, and safety valve and stop valve are established in the rear end, and pressure meter is established in the front and back of decompressor.The saturated vapour that is decompressed to 0.3MPa enters in the koji tower crane top by the koji tower wall first steam inlet tube 1A, the second steam inlet tube 1B, the 3rd steam inlet tube 1C, the 4th steam inlet tube 2A, the 5th steam inlet tube 2B, the 6th steam inlet tube 2C, steam inlet tube adopts SUS304 stainless steel tube or carbon steel tube, establishes electronic or pneumatic steam control valve on the steam inlet tube.Steam pipe by the connection and the combination of straight length and seamless punched bend, forms the first snakelike steam heating coil 1D, the second snakelike steam heating coil 1E, the 3rd snakelike steam heating coil 1F after entering koji tower crane top; The 4th snakelike steam heating coil 2D, the 5th snakelike steam heating coil 2E, the 6th snakelike steam heating coil 2F, connection between each straight length and straight length adopt with being connected of seamless punched bend and are welded to connect.The first snakelike steam heating coil 1D, the second snakelike steam heating coil 1E, the 3rd snakelike steam heating coil 1F; The 4th snakelike steam heating coil 2D, the 5th snakelike steam heating coil 2E, the 6th snakelike steam heating coil 2F are by radiation; Conduction; Convection action with air and ceiling board in the heat transferred koji tray furred ceiling, makes the interior air themperature of ceiling board and furred ceiling be in more than the dewpoint temperature of air in the koji tower generation of stopping top board dewfall phenomenon all the time.Condensate water under the heat release condensation is discharged water pipe 1H, second condensate water by first condensate water and is discharged water pipe 1I, the 3rd condensate water and discharge water pipe 1H, the 4th condensate water and discharge that water pipe 2H, the 5th condensate water discharge water pipe 2I, the 6th condensate water is discharged water pipe 2J and is connected to outside the tower gradually in heat(ing) coil, by draining into the condensate water device after the outer steam trap connection choke water flowing of tower.Steam trap connection adopts Free Float Type Steam Trap or other form drain valves, and the front end of drain valve is established stop valve and strainer, and stop valve is established in the rear end.Establish tee piece and stop valve between the stop valve of front and back, be used for drain valve and break down when keeping in repair, bypass is got rid of water with fixed attention.The first snakelike steam heating coil 1D, the second snakelike steam heating coil 1E, the 3rd snakelike steam heating coil 1F; The 4th snakelike steam heating coil 2D, the 5th snakelike steam heating coil 2E, the 6th snakelike steam heating coil 2F, the suspended and fixed device of forming by channel-section steel in the furred ceiling and angle steel collocation is lifted in the furred ceiling.In the koji tower in ceiling board and the furred ceiling air themperature realize that by temperature control system temperature control system is by wet-bulb temperature harvester in the furred ceiling, the temperature integrator, signal transmission control line, steam motor operated valve on the steam pipe is realized the collection of temperature and control in real time.The koji tower crane is established a plurality of air dew point temperature-detecting devices in the top, calculates the average dewpoint temperature of air in the tower by the integrating controller.And the feedback temperature signal adjusts the aperture of steam control valve on the steam heating coil steam supply pipe, and air and ceiling board temperature are higher than in the tower 20 ℃ of air dew point temperature 3 ∽ all the time in the control furred ceiling.When air themperature in the tower is higher than dewpoint temperature more than 20 ℃ the time, steam control valve cuts out or reduces aperture on the coil pipe steam supply pipe, blocks to reduce entering steam flow in the tower, air themperature is no longer raise or descends.When air themperature in the tower is higher than dewpoint temperature more than 5 ℃ the time, steam control valve standard-sized sheet or increase aperture on the coil pipe steam supply pipe strengthens and enters steam flow in the tower, makes that air themperature raises in the tower.Form the complete tower-type starter-making anti-condensation device for soy sauce of two covers.

Claims (7)

1. tower-type starter-making anti-condensation device for soy sauce, it comprises first steam inlet tube (1A), the 6th steam inlet tube (2C), the first snakelike steam heating coil (1D), the 5th snakelike steam heating coil (2E), second condensate water is discharged water pipe (1I), the 4th condensate water is discharged water pipe (2H), it is characterized in that: welding between first steam inlet tube (1A) and the first snakelike steam heating coil (1D), the first snakelike steam heating coil (1D) is discharged water pipe (1H) welding with first condensate water, welding between second steam inlet tube (1B) and the second snakelike steam heating coil (1E), the second snakelike steam heating coil (1E) is discharged water pipe (1I) welding with second condensate water, welding between the 3rd steam inlet tube (1C) and the 3rd snakelike steam heating coil (1F), the 3rd snakelike steam heating coil (1F) is discharged water pipe (1J) welding with the 3rd condensate water, welding between the 4th steam inlet tube (2A) and the 4th snakelike steam heating coil (2D), the 4th snakelike steam heating coil (2D) is discharged water pipe (2H) welding with the 4th condensate water, welding between the 5th steam inlet tube (2B) and the 5th snakelike steam heating coil (2E), the 5th snakelike steam heating coil (2E) is discharged water pipe (2I) welding with the 5th condensate water, welding between the 6th steam inlet tube (2C) and the 6th snakelike steam heating coil (2F), the 6th snakelike steam heating coil (2F) is discharged water pipe (2J) welding with the 6th condensate water.
2. a kind of tower-type starter-making anti-condensation device for soy sauce according to claim 1, it is characterized in that: the described first snakelike steam heating coil (1D) and first steam inlet tube (1A) are welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends, and vertical carbon steel tube or the stainless steel tube straight length of arranging is welded to connect into the snakelike steam heating coil of heat radiation with the carbon steel tube or the stainless steel tube straight length of lateral arrangement by 90 ° of seamless punched bends.
3. a kind of tower-type starter-making anti-condensation device for soy sauce according to claim 1, it is characterized in that: the described second snakelike steam heating coil 1E and the second steam inlet tube 1B are welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends, and vertical carbon steel tube or the stainless steel tube straight length of arranging is welded to connect into the snakelike steam heating coil of heat radiation with the carbon steel tube or the stainless steel tube straight length of lateral arrangement by 90 ° of seamless punched bends.
4. a kind of tower-type starter-making anti-condensation device for soy sauce according to claim 1, it is characterized in that: the described the 3rd snakelike steam heating coil (1F) and the 3rd steam inlet tube (1C) carbon steel tube or stainless steel tube straight length and 90 ° of seamless punched bend welding with caliber, vertical carbon steel tube or the stainless steel tube straight length of arranging is welded to connect into the snakelike steam heating coil of heat radiation with the carbon steel tube or the stainless steel tube straight length of lateral arrangement by 90 ° of seamless punched bends.
5. a kind of tower-type starter-making anti-condensation device for soy sauce according to claim 1, it is characterized in that: the described the 4th snakelike steam heating coil (2D) and the 4th steam inlet tube (2A) carbon steel tube or stainless steel tube straight length and 90 ° of seamless punched bend welding with caliber, vertical carbon steel tube or the stainless steel tube straight length of arranging is welded to connect into the snakelike steam heating coil of heat radiation with the carbon steel tube or the stainless steel tube straight length of lateral arrangement by 90 ° of seamless punched bends.
6. a kind of tower-type starter-making anti-condensation device for soy sauce according to claim 1, it is characterized in that: the described the 5th snakelike steam heating coil (2E) and the 5th steam inlet tube (2B) carbon steel tube or stainless steel tube straight length and 90 ° of seamless punched bend welding with caliber, vertical carbon steel tube or the stainless steel tube straight length of arranging is welded to connect into the snakelike steam heating coil of heat radiation with the carbon steel tube or the stainless steel tube straight length of lateral arrangement by 90 ° of seamless punched bends.
7. a kind of tower-type starter-making anti-condensation device for soy sauce according to claim 1, it is characterized in that: the described the 6th snakelike steam heating coil (2F) and the 6th steam inlet tube (2C) are welded to connect with the carbon steel tube of caliber or stainless steel tube straight length and 90 ° of seamless punched bends, and vertical carbon steel tube or the stainless steel tube straight length of arranging is welded to connect into the snakelike steam heating coil of heat radiation with the carbon steel tube or the stainless steel tube straight length of lateral arrangement by 90 ° of seamless punched bends.
CN201010234177XA 2010-07-20 2010-07-20 Tower-type starter-making anti-condensation device for soy sauce Pending CN101929227A (en)

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CN114164070A (en) * 2021-12-11 2022-03-11 绍兴至味食品有限公司 Disc koji making machine

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CN114164070A (en) * 2021-12-11 2022-03-11 绍兴至味食品有限公司 Disc koji making machine

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