Summary of the invention
The objective of the invention is to overcome that electrolytic solution must heat energy consumption and the environmental issue that remains on 50-60 ℃ condition and bring in the existing electrolytic copper production technology.By experiment repeatedly, the electrolyte prescription that the research of the applicant's success makes new advances promptly adds composite additive in electrolytic solution, to improve the conductive capability of electrolytic solution the inside; Also remove simultaneously the foreign metal ion in the electrolytic solution under normal temperature (10-25 ℃) condition; The directional movement speed of cupric ion in the electrolytic solution reduces concentration polarization under the raising normal temperature condition; Improve cathode copper and separate out quality, the production electrolytic copper comes true under the normal temperature condition thereby make.Because this new electrolyte prescription of utilization can make the temperature of electrolytic solution need not must to maintain under 50-60 ℃ the condition as traditional electrolytic solution again, so the requirement to electrolytic solution in the production method of normal temperature electrolytic copper is to heat, also need not circulate, like this requirement of working condition be oversimplified greatly.And because electrolytic solution is immobilized, reduced the possibility that contaminant particles in the electrolytic solution is adsorbed to the electrolytic copper negative plate, electrolysis impurity is deposited in the electrolytic slime, and the negative plate surface that production is obtained is Paint Gloss beautiful, and the negative plate copper content is higher than traditional heating method.
The production method of electrolyzing refined copper at room temperature of the present invention is as follows:
1, electrolyte prescription
H
2SO
4: 150-220g/L; Cu
2+: 40-60g/L; Gelatine: 28-38mg/L; Thiocarbamide: 10-15mg/L; The PAM(polyacrylamide): 8-12 mg/L; Acetate (CH
3COOH): 5-10mg/L.
More than each prescription medicine directly join successively in the electrolytic solution according to consumption, the electrolysis production process need not be added the discrete medicine separately, but will suitably replenish the standby electrolytic solution of same prescription according to the liquid level of electrolytic solution height.
2, electrolyzer
Electrolyzer is the main equipment of electrolytical refined copper, electrolyzer is the rectangle trough, the groove built-in is provided with liquid-inlet pipe and drain pipe, the electrolyzer size dimension can be done the adjustment of adaptation according to the specification of the product electrolytic copper negative plate of actual production, the electrolyzer material adopts soft board PVC or glass reinforced plastic lining, because electrolytic solution does not need heating and circulation, so this electrolyzer is simple.
3, anode material
Blister copper positive plate (the electrolytic copper positive plate of traditional cupric 98%), blast furnace copper ingot, be packaged into blocky useless composition brass, the pulverizing copper pin of the copper scrap line packed with anode etc.
4, electrolyte temperature
Just can produce under normal temperature (10-25 ℃) condition, need not heat.Facts have proved that being higher than 25 degree at electrolyte temperature also can the ordinary production electrolytic copper, but productive rate and quality do not improve more obviously, so need not heat to electrolytic solution.
5, electrolytic solution circulates
Electrolytic solution need not circulate.Facts have proved the static stable better cathode plate of output quality that helps on the contrary of electrolytic solution.
6, current density range is at 150-320A/m
2
7, interpole gap is 100-160mm.
Major advantage of the present invention is:
1, thoroughly changes the working condition of traditional electrolytic copper, can under the condition that need not heat electrolytic solution, just can carry out the production of electrolytic copper by normal temperature (10-25 ℃), reduced production cost, avoided the environmental pollution that coal combustion produced;
2, because electrolytic solution need not heating cycle flowed, the requirement of production unit is reduced greatly.Need not need to heat the high pressure steam stove and the high-order pond of usefulness again; Do not need to lay yet and be used for the heat-resisting acid proof pipeline of round-robin, do not need the power machine acid proof pump that circulates etc. yet;
3, this production method is produced the electrolytic copper copper content that obtains greater than 99.99%, and surfacing is smooth.The heating electrolytic copper of comparing traditional, not long particle in electrolytic copper negative plate of the present invention surface and exoncoma, not embrittlement, do not produce air marks; Color and luster is showy rose, and slickness equals to minute surface;
4, can be used for as the scope of the blister copper of electrolytic anode of the present invention very wide, blister copper positive plate (the electrolytic copper positive plate of traditional cupric 98%), blast furnace copper ingot, be packaged into blocky useless composition brass, the pulverizing spicule of the copper scrap line packed with anode etc., all copper contents surpass 85% electrolytic copper positive plate or waste cupron can be used for producing electrolytic copper;
5, pollution-free, the environmental protection and energy-conservation of whole process of production has great economic benefit and social benefit.
Embodiment
A kind of production method of electrolyzing refined copper at room temperature comprises:
1, electrolytic solution is formed: H
2SO
4160g/L; Cu
2+45g/L; Gelatine 30mg/L; Thiocarbamide 12mg/L; The PAM(polyacrylamide) 10 mg/L; Acetate (CH
3COOH) 6mg/L, wherein, Cu
2+Form with copper sulfate adds.More than each prescription medicine directly join successively in the electrolytic solution according to consumption, the electrolysis production process need not be added the discrete medicine separately, but will suitably replenish the standby electrolytic solution of same prescription according to the liquid level of electrolytic solution height.
2, electrolyzer: electrolyzer is the rectangle trough, and the groove built-in is provided with liquid-inlet pipe and drain pipe, and the electrolyzer size dimension is done the adjustment of adaptation according to the specification of the product electrolytic copper negative plate of actual production, and the electrolyzer material adopts soft board PVC.
3, anode material: comprise as the blister copper of electrolytic anode: (A) blister copper positive plate, the electrolytic copper positive plate of promptly traditional cupric 98%, (B) blast furnace copper ingot (C) is packaged into blocky useless composition brass, (D) the pulverizing copper pin of the copper scrap line of packing with anode; The electrolytic copper positive plate of copper content 〉=85% or waste cupron can be used for doing the normal temperature electrolytic copper.
4, electrolyte temperature: under normal temperature (10-25 ℃) condition, produce, need not heat.Facts have proved that being higher than 25 ℃ at electrolyte temperature also can the ordinary production electrolytic copper, but productive rate and quality do not improve more obviously, so need not heat to electrolytic solution.
5, circulating of electrolytic solution: electrolytic solution need not circulate.Facts have proved the static stable better cathode plate of output quality that helps on the contrary of electrolytic solution.
6, current density range is at 200-250A/m
2
7, interpole gap is 110-120mm.