CN101927579A - Heating type forced grease separation squeezer and fishmeal machine - Google Patents

Heating type forced grease separation squeezer and fishmeal machine Download PDF

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Publication number
CN101927579A
CN101927579A CN2010101705887A CN201010170588A CN101927579A CN 101927579 A CN101927579 A CN 101927579A CN 2010101705887 A CN2010101705887 A CN 2010101705887A CN 201010170588 A CN201010170588 A CN 201010170588A CN 101927579 A CN101927579 A CN 101927579A
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machine
heating type
fishmeal
fish
type forced
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CN2010101705887A
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Chinese (zh)
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孙仁和
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B9/00Presses specially adapted for particular purposes
    • B30B9/02Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material
    • B30B9/12Presses specially adapted for particular purposes for squeezing-out liquid from liquid-containing material, e.g. juice from fruits, oil from oil-containing material using pressing worms or screws co-operating with a permeable casing
    • B30B9/121Screw constructions

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Abstract

The invention discloses a heating type forced grease separation squeezer and a fishmeal machine. The heating type forced grease separation squeezer comprises a cylindrical screen frame, a screen and a main rotating shaft, wherein the main rotating shaft is coaxially arranged in the internal cavity of the screen; at least one strip-shaped convex key strip is arranged on the inner wall of the screen along the axis direction; and a plurality of pressure type threaded blades are arranged on the surface of the main rotating shaft along the radian direction. The fishmeal machine comprises a multi-layer turning type proteopexy heating cooking machine, the heating type forced grease separation squeezer, a fishmeal drying tank and a fishmeal screen machine which are connected with one another sequentially. The heating type forced grease separation squeezer and the fishmeal machine have the advantages of stable mechanical property, simple and convenient operation, high safety, electricity saving, no noise, high yield, pure products and simple and convenient maintenance, installation and debugging.

Description

Heating type forced grease separator-press and fishmeal machine
Technical field
The present invention relates to fish meal and make field, particularly a kind of heating type forced grease separator-press and fishmeal machine.
Background technology
There is following shortcoming in squeezer of the prior art: if the 1 fish material that adds is discontented, do not have the squeezing effect; 2, since sieve without any safeguard measure, often by the damage of the foreign material in the raw material and ironware; 3, oil separation effect is poor, and moisture influences drying effect 40% to 50% usually, the more important thing is the active material and the aminoacid ingredient that have destroyed fish meal protein.When curing fish material, can produce a large amount of fish slurries, and the fish slurry is raw material of making fish cream, traditional fishmeal machine does not reclaim the equipment of fish slurry, causes the waste of resource, contaminated environment; Precooker adopts whole auger, and the blade on it is a whole lamina, and shortcoming is: along with the rotation (pitch moves forward) of auger, the fish material clocklike moves forward in the space between adjacent blades, fish material middle level does not cook, and causes fish meal protein fixing bad, the effect extreme difference.
Summary of the invention
The objective of the invention is to; if it is discontented to overcome the fish material that squeezer adds in the prior art; do not have squeezing effect, sieve nest lack safeguard measure often by foreign material in the raw material and ironware damage, the technical problem of drying effect difference, a kind of heating type forced grease separator-press is provided.
In order to achieve the above object, a kind of heating type forced grease separator-press provided by the invention comprises: the main shaft of main body beam slab, sieve frame plate, sieve inner chamber; Described sieve inwall is provided with the protruding key bar of at least one bar shaped along axis direction; Described main shaft surface is provided with some pressure type screw thread blades along the radian direction.
According to heating type forced grease separator-press one optimal technical scheme of the present invention be: described main shaft is the truncated cone-shaped of traverse, has certain slope from big the end to small end, and the gradient is argtan0.040 to argtan0.045.
According to heating type forced grease separator-press one optimal technical scheme of the present invention be: the described gradient is argtan0.045.
According to heating type forced grease separator-press one optimal technical scheme of the present invention be: described pressure type screw thread blade increases successively from big the end to the interval of small end.
According to heating type forced grease separator-press one optimal technical scheme of the present invention be: described pressure type screw thread blade from big hold to first distance at interval of small end be 170mm, second to N interval increases 5mm successively.
According to heating type forced grease separator-press one optimal technical scheme of the present invention be: described main shaft is a hollow structure along the direction of axis, and is communicated with extraneous heating source, and heated air feeds by the main shaft small end, discharges from big end.
According to heating type forced grease separator-press one optimal technical scheme of the present invention be: the spindle nose inner chamber at the big end inner joint place of described main shaft is the snail sped structure.
Of the present inventionly also provide a kind of fishmeal machine, having comprised: the aforesaid multi-level flipping type proteopexy cooking machine of Lian Jieing, heating type forced grease separator-press, fish meal drying chamber, fish meal sieve machine successively.
According to fishmeal machine one optimal technical scheme provided by the invention be: described multi-level flipover proteopexy hot digestion machine comprises: the coaxial sheathed shell of cylinder type and inner casing, screw-conveyer-shaft, charging aperture and discharging opening; Form confined space S1 between described inner casing and the shell, be used to feed heated air; Described screw-conveyer-shaft is coaxial to be arranged among the inner chamber S2 of inner casing, and described screw-conveyer-shaft two ends are equipped with spindle nose; Described spindle nose internal cavity structure is that snail is spiral; Described charging aperture is arranged on the shell, and S2 is communicated with inner chamber; Described discharging opening is arranged at an end of body, and S2 is communicated with inner chamber; Some half vanes are set in the rotating shaft of described auger; Described each adjacent half vane is along the 90 degree settings at interval of rotating shaft radian direction; Described inner casing is provided with two in the front side of charging aperture junction inwall and forces the haul plate, oppositely is provided with the direction of twisting cage axle blade screw thread; The inwall of described inner casing is provided with material rotating plate, and described material rotating plate is vertical with inner wall, and is provided with along the screw-conveyer-shaft axial direction; Some conical nozzles are set on the described inner casing; Described conical nozzle is communicated with inner chamber S2.
According to fishmeal machine one optimal technical scheme provided by the invention be: described fishmeal machine further comprises: fish pulp-water auger machine, fish pulp-water vibrating scalper, fish pulp-water pond, boiler hot converter, backwater thermoconverter, the fish cream gear pump of Lian Jieing successively; Described boiler hot converter is connected with the fish meal drying chamber by the fish oil pressure cooker; Described fish pulp-water auger machine is connected with multi-level flipover proteopexy hot digestion machine.
Beneficial technical effects of the present invention is: 1) fishmeal machine of the present invention takes high temperature to force the principle of squeezing in expressing process, not only shorten the squeezing time greatly, thoroughly separate grease and moisture, simultaneously more effective raising fish meal protein bioactive molecule and amino acid whose composition; When the fish material is discontented, by the progradation of bar shaped key bar, still play the squeezing effect, protect and hold fish slurry albumen 0.3 to 0.5; Bar shaped key bar effectively stops the impurity in the fish material to contact with sieve nest, reduces the wearing and tearing of sieve nest; 2) fishmeal machine of the present invention can process raw material at various fish meal (as: fish size, water content height), all can produce the high-quality fish meal; 3) fishmeal machine processing output height of the present invention, general raw material per hour can be produced 9 to 14 tons, surpasses 1.5 times of similar products at home and abroad output; 4) multi-level flipover proteopexy hot digestion machine of the present invention is taked automated, multi-level time upset boiling to the water material, and the water material is cooked at short notice, has shortened process time, and no raw material phenomenon has improved protein conversion rate and aminoacid ingredient; 5) fishmeal machine of the present invention is by boiler heat extraction conversion, and sewage all reclaims, and then becomes the primary raw material of producing fish cream and fish oil after the recovery, and directly utilize and produce fish cream and fish oil, pollution-free, purify production environment, fish meal per ton can reduce the cost more than 1000 yuan.
Description of drawings
Fig. 1 is a heating type forced grease separator-press structure chart of the present invention.
Fig. 2 is a heating type forced grease separator-press sectional view of the present invention.
Fig. 3 is the spindle nose structure chart of heating type forced grease separator-press of the present invention.
Fig. 4 is the spindle nose sectional view of heating type forced grease separator-press of the present invention.
Fig. 5 is a fishmeal machine structured flowchart of the present invention.
Fig. 6 is the structure chart of fishmeal machine multi-level flipping type proteopexy cooking machine of the present invention.
Fig. 7 is half a leaf helical blade view of fishmeal machine multi-level flipping type proteopexy cooking machine of the present invention.
Fig. 8 is the sectional view of fishmeal machine multi-level flipping type proteopexy cooking machine of the present invention.
Fig. 9 is the spindle nose structure chart of fishmeal machine multi-level flipping type proteopexy cooking machine of the present invention.
Figure 10 is the spindle nose sectional view of fishmeal machine multi-level flipping type proteopexy cooking machine of the present invention.
Figure 11 is the charging aperture place side view of fishmeal machine multi-level flipping type proteopexy cooking machine of the present invention.
Figure 12 is the charging aperture place vertical view of fishmeal machine multi-level flipping type proteopexy cooking machine of the present invention.
Figure 13 is the conical nozzle structure chart of fishmeal machine multi-level flipping type proteopexy cooking machine of the present invention.
The specific embodiment
The present invention is described in detail below in conjunction with drawings and Examples.
Please refer to Fig. 1 to Fig. 4, wherein, described heating type forced grease separator-press 4 comprises: main body beam slab 401, sieve frame plate 402, the coaxial main shaft 405 that is arranged at sieve 404 inner chambers; Described sieve 402 inwalls are along the protruding key bar 403 of even 16 bar shapeds that distribute of axis direction; Described main shaft 405 surfaces are provided with 16 pressure type screw thread blades 406 along the radian direction, pressure type screw thread blade 406 is held to small end increase successively at interval from big, the interval of present embodiment is followed successively by: 170mm, 175mm, 180mm, 185mm, 190mm, 195mm, 200mm, 205mm, 210mm, 215mm, 220mm, 225mm, 230mm, 235mm, 240mm, 245mm, and it increases 5mm at interval successively; Described main shaft 405 is the truncated cone-shaped of traverse to the main shaft between little extreme direction first to the 9th pressure type screw thread blade along big end, be that main shaft 405 has certain slope, the gradient is arctag0.045, and main shaft 405 remainders are cylindrical, and main shaft is a hollow structure; Key bar 403 plays progradation when the rotation of fish material, reinforcement squeezing effect,, when particularly the fish material is not enough (when squeezing began or closes to an end, the fish material was often not enough), the squeezing effect is remarkable, and compression factor is 6.3:1; Simultaneously impurity and sieve in the fish material are separated, significantly reduced the wearing and tearing of sieve, prolong the service life of sieve.Described main shaft 405 adopts hollow structure, be communicated with extraneous heating source, heated air feeds by main shaft 405 front ends, discharge from the other end, further strengthen drying effect, save the use amount (drying chamber) of drier, 2.5 tons of original fishmeal machine hourly outputs, need 3 drying chambers, fishmeal machine hourly output 9-14 ton of the present invention only needs 2 drying chambers, and wherein 1 can not reach drying effect at full capacity, and increase the protein content in the fish material, exceed 1% to 1.5% than original content.The big end interface place of described main shaft is the snail sped structure, and heated air is difficult for discharging, and further saves the energy, strengthens to add thermal effect.
Please refer to Fig. 5, the structure and the annexation of the fishmeal machine of present embodiment are as shown in table 1:
Sequence number Title Work connects sequence
1 The slice type disintegrating machine 1-2
2 Material loading auger machine 2-3
3 Multi-level flipover proteopexy hot digestion machine 3-4
4 The heating type forced grease separator-press 4-5
5 Feeding auger machine 5-6
6 The fish meal drying chamber 6-7
7 Feeding auger machine 7-8
8 The fish meal drying chamber 8-9
9 Feeding auger machine 9-10
10 Drum-type fish meal sieve machine 10-11
11 The auger machine is transmitted in cooling 11-12
12 Fish meal packing shop (storehouse) 12
13 The spur pulverizer 10-13-14
14 Spur is transmitted the auger machine 14-15
15 Blowing stopper 15-11
16 Fish pulp-water pond 4-16-17
17 Sewage pump 17-19
18 Pure fish pulp-water pond 18-20
19 Foul water tank 19-20
20 Fish pulp-water vibrating scalper 20-21
21 Fish pulp-water auger machine 21-3-4
22 The boiler hot converter 22-23
23 The backwater thermoconverter 23-24
24 Fish cream gear pump 24-25
25 Fish cream packing shop 25
26 The boiler water supply case 23-26-27
27 Boiler water pump 27-28
28 Boiler 28-29
29 The boiler sub-cylinder 29
30 The fish oil pressure cooker 22-30-23
31 The boiler dust catcher 28-22-31
32 Boiler induced-draft fan 31-32
33 Boiler chimney 33
34 Swivel joint ?
35 The flange form gas stop valve ?
36 Safety valve ?
37 Pressure gauge ?
38 Thermometer ?
39 Steam trap (flange form) ?
40 The flange form filter ?
41 Visible mirror ?
42 Check-valves ?
43 The flange form ball valve ?
44 The flange form safety valve ?
45 The high pressure sewage pump ?
Table 1
The data of fishmeal machine of the present invention (existing machine) and original fishmeal machine (former machine) are to such as table 2:
? Output The processing of fish cream Drying chamber quantity Economize on coal Economize on electricity Environmental protection
Former machine 2.5 ton/hour Can not 3 Take coal Take Pollute
Existing machine The 9-14 ton/hour Can 2 Save 30% Save 20% Environmental protection
Table 2
With reference to Fig. 6 to Fig. 8, in the present embodiment, multi-level flipping type proteopexy cooking machine comprises (as Fig. 1, Fig. 2): the coaxial sheathed shell 301 of cylinder type and inner casing 302, screw-conveyer-shaft 307, charging aperture 305 and discharging opening 310; Form confined space S1 between described inner casing 302 and the shell 301, be used to feed heated air; Described screw-conveyer-shaft 307 is coaxial to be arranged among the inner chamber S2 of inner casing 302; Described charging aperture 305 is arranged on the shell 301, and S2 is communicated with inner chamber; Described discharging opening 310 is arranged at an end of body, and S2 is communicated with inner chamber; Some half vanes 308 are set on the described screw-conveyer-shaft 307, and shape as shown in Figure 2; Described each adjacent half vane 308 is along the certain angle setting at interval of rotating shaft radian direction, and described angular range is 0 to 180 degree; The adjacent half vane 308 of each of present embodiment is along the 90 degree settings at interval of rotating shaft radian direction.
Please refer to Fig. 9 and Figure 10, wherein, described rotating shaft discharging opening 310 internal cavity structures are that snail is spiral, condensed water can be got rid of fully no seeping phenomenon, and good sealing effect by the rotation of himself; And prior art discharging opening place adopts the sealing of siphon elbow, and is well-known, and the siphon elbow is by the self gravitation sealing, and the pressure ratio among the inner chamber S2 is bigger, so the sealing effectiveness extreme difference, and drainage effect is also undesirable.
Please refer to Figure 11 and Figure 12, the front side inwall of wherein said inner casing 302 in charging aperture 305 junctions is provided with two parallel pressure haul plates 306; Be provided with vertical of described pressure haul plate 306 with inner wall; Force of the opposite direction setting of haul plate 306 along auger 307 blade screw threads; Its advantage is: guiding fish material enters precooker along the direction of blade screw thread, and charging efficient significantly improves, and does not have " getting stuck " phenomenon.
Please refer to Figure 13, wherein, some conical nozzles 309 are set on the described inner casing 302; Described conical nozzle 309 is communicated with inner chamber S2; Adopt the conical nozzle structure, make the raw material among the inner chamber S2 be difficult for entering nozzle, whiff pressure is big, saves the energy, and putty, plug material are not saved steam.
Main feature of the present invention is: stable mechanical performance, easy and simple to handle, safety coefficient is high, power saving noiselessness, greasy property are good; Simultaneously can reach four and not leak (that is: oil-proof, air tight, water-tight, leakproof); Thereby raising output, the fish meal of producing is pure, guarantee both quality and quantity; Complete machine maintenance, installation and debugging are simply, conveniently.

Claims (10)

1. a heating type forced grease separator-press is characterized in that, described heating type forced grease separator-press (4) comprising: the main shaft (405) of main body beam slab (401), sieve frame plate (402), sieve (404) inner chamber; Described sieve (404) inwall is provided with the protruding key bar (403) of at least one bar shaped along axis direction; Described main shaft (405) surface is provided with some pressure type screw thread blades (406) along the radian direction.
2. heating type forced grease separator-press according to claim 1 is characterized in that, described main shaft (405) is the truncated cone-shaped of traverse, has certain slope from big the end to small end, and the gradient is argtan0.040 to argtan0.045.
3. heating type forced grease separator-press according to claim 1 is characterized in that, the described gradient is argtan0.045.
4. heating type forced grease separator-press according to claim 1 is characterized in that, described pressure type screw thread blade (406) increases successively from big the end to the interval of small end.
5. heating type forced grease separator-press according to claim 1 is characterized in that, described pressure type screw thread blade (406) from big hold to first distance at interval of small end be 170mm, second to N interval increases 5mm successively.
6. heating type forced grease separator-press according to claim 1, it is characterized in that described main shaft (405) is a hollow structure along the direction of axis, and is communicated with extraneous heating source, heated air feeds by main shaft (405) small end, discharges from big end.
7. heating type forced grease separator-press according to claim 1 is characterized in that, spindle nose (407) inner chamber at the big end inner joint place of described main shaft (405) is the snail sped structure.
8. fishmeal machine, it is characterized in that, described fishmeal machine comprises: successively the multi-level flipping type proteopexy cooking machine of Lian Jieing (3), as each described heating type forced grease separator-press (4) of claim 1 to 7, fish meal drying chamber (6,8), fish meal sieve machine (10).
9. fishmeal machine according to claim 8, it is characterized in that described multi-level flipover proteopexy hot digestion machine comprises: coaxial sheathed shell of cylinder type (301) and inner casing (302), screw-conveyer-shaft (307), charging aperture (305) and discharging opening (310); Form confined space (S1) between described inner casing (302) and the shell (301), be used to feed heated air; Described screw-conveyer-shaft (307) is coaxial to be arranged in the inner chamber (S2) of inner casing (302), and described screw-conveyer-shaft (307) two ends are equipped with spindle nose (312); Described spindle nose (312) internal cavity structure is that snail is spiral; Described charging aperture (305) is arranged on the shell (301), and (S2) is communicated with inner chamber; Described discharging opening (310) is arranged at an end of body, and (S2) is communicated with inner chamber; Some half vanes (308) are set in the rotating shaft of described auger (307); Described each adjacent half vane (308) is along the 90 degree settings at interval of rotating shaft radian direction; The front side inwall of described inner casing (302) in charging aperture (305) junction is provided with two and forces haul plate (306), oppositely is provided with the direction of twisting cage axle (307) blade screw thread; The inwall of described inner casing is provided with material rotating plate (311), and described material rotating plate (311) is vertical with inner wall, and along screw-conveyer-shaft (307) axial direction setting; Some conical nozzles (309) are set on the described inner casing (302); Described conical nozzle (309) is communicated with inner chamber (S2).
10. according to Claim 8 or 9 described fishmeal machines, it is characterized in that described fishmeal machine further comprises: the fish pulp-water auger machine (21) of Lian Jieing, fish pulp-water vibrating scalper (20), fish pulp-water pond (16), boiler hot converter (22), backwater thermoconverter (23), fish cream gear pump (24) successively; Described boiler hot converter (22) connects by fish oil pressure cooker (30) and fish meal drying chamber (6,8); Described fish pulp-water auger machine (21) is connected with multi-level flipover proteopexy hot digestion machine (3).
CN2010101705887A 2010-05-13 2010-05-13 Heating type forced grease separation squeezer and fishmeal machine Pending CN101927579A (en)

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Application Number Priority Date Filing Date Title
CN2010101705887A CN101927579A (en) 2010-05-13 2010-05-13 Heating type forced grease separation squeezer and fishmeal machine

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CN101927579A true CN101927579A (en) 2010-12-29

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023130399A1 (en) * 2022-01-08 2023-07-13 广州工商学院 Pressing device and separation method for use in extraction of volatile oil of mangosteen shell

Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU927288A1 (en) * 1980-07-15 1982-05-15 Московский ордена Трудового Красного Знамени технологический институт пищевой промышленности Auger mixer
CN2033738U (en) * 1988-07-30 1989-03-08 四川省科学技术委员会劳动服务公司服务部 Screw expeller for separating liquid from solid
EP0553783A1 (en) * 1992-01-31 1993-08-04 Hitachi Zosen Corporation Screw type hydrextractor
US5713268A (en) * 1994-03-14 1998-02-03 Andreas Kufferath Gmbh & Co. Kg Worm extruder for dewatering suspensions
JPH1043890A (en) * 1996-07-31 1998-02-17 Erepon Kakoki Kk Screw press type dewatering machine
WO2006093474A1 (en) * 2005-03-03 2006-09-08 Zeynep Gurguc Novelty in olive oil production unit
CN201158156Y (en) * 2008-02-19 2008-12-03 刘国平 Novel oil press
JP2010012495A (en) * 2008-07-03 2010-01-21 Nakayasu:Kk Screw press type dehydration apparatus
CN201702955U (en) * 2010-05-13 2011-01-12 孙仁和 Heating forced grease separation squeezing machine and fish meal machine

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SU927288A1 (en) * 1980-07-15 1982-05-15 Московский ордена Трудового Красного Знамени технологический институт пищевой промышленности Auger mixer
CN2033738U (en) * 1988-07-30 1989-03-08 四川省科学技术委员会劳动服务公司服务部 Screw expeller for separating liquid from solid
EP0553783A1 (en) * 1992-01-31 1993-08-04 Hitachi Zosen Corporation Screw type hydrextractor
US5713268A (en) * 1994-03-14 1998-02-03 Andreas Kufferath Gmbh & Co. Kg Worm extruder for dewatering suspensions
JPH1043890A (en) * 1996-07-31 1998-02-17 Erepon Kakoki Kk Screw press type dewatering machine
WO2006093474A1 (en) * 2005-03-03 2006-09-08 Zeynep Gurguc Novelty in olive oil production unit
CN201158156Y (en) * 2008-02-19 2008-12-03 刘国平 Novel oil press
JP2010012495A (en) * 2008-07-03 2010-01-21 Nakayasu:Kk Screw press type dehydration apparatus
CN201702955U (en) * 2010-05-13 2011-01-12 孙仁和 Heating forced grease separation squeezing machine and fish meal machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2023130399A1 (en) * 2022-01-08 2023-07-13 广州工商学院 Pressing device and separation method for use in extraction of volatile oil of mangosteen shell

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Application publication date: 20101229