CN101927520B - Method for continuously producing artificial stone countertop - Google Patents
Method for continuously producing artificial stone countertop Download PDFInfo
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- CN101927520B CN101927520B CN2009100535640A CN200910053564A CN101927520B CN 101927520 B CN101927520 B CN 101927520B CN 2009100535640 A CN2009100535640 A CN 2009100535640A CN 200910053564 A CN200910053564 A CN 200910053564A CN 101927520 B CN101927520 B CN 101927520B
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- power rail
- reverse
- mold
- holotype
- baking oven
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Abstract
The invention relates to a method for continuously producing an artificial stone countertop, which comprises the following steps of: cleaning up the surface of a positive mold, putting the positive mold on an unpowered rail, cleaning up the surface of a reverse mold and putting the reverse mold in a reverse mold putting area; pushing the positive mold into a gel coat chamber, spraying a gel coat, and standing the positive mold in a defoaming area for 5 to 10 minutes; pushing the positive mold into a drying oven so as to gel the gel coat on the surface of the mold; taking the positive mold out of the drying oven, taking a corresponding reverse mold from a reverse mold putting area, closing the reverse mold and the positive mold by using a clamp, and casting a castable into the mold after clamping; shifting the mold to the drying oven through a power rail, gelling the castable, removing the reverse mold, and pushing the positive mold and the product into the drying oven; curing the product and demolding the product on a demolding rack to obtain the product; and cleaning up the surfaces of the positive mold and the reverse mold and shifting to respective areas through the rails. Compared with the prior art, the artificial stone countertop produced by the production line has the advantages of stable performance, high production efficiency, capacity of realizing continuous operation and suitability for mass production.
Description
Technical field
The present invention relates to a kind of method of producing artificial stone countertop, especially relate to a kind of method of continuously producing artificial stone countertop.
Background technology
On the market, the method for many production artificial stone countertops is still through the hand teeming moulding now.Production line is discontinuous, causes performance of products instability, human factor influence a lot.Moreover, the mode efficient of manpower-intensive's operation is low is unfavorable for that specialization is produced on a large scale.
Summary of the invention
The object of the invention is exactly the method that a kind of stable performance, continuously producing artificial stone countertop that production efficiency is high are provided in order to overcome the defective that above-mentioned prior art exists.
The object of the invention can be realized through following technical scheme:
A kind of method of continuously producing artificial stone countertop is characterized in that, this method may further comprise the steps:
(1) the holotype removing surface is clean, place on the non-power rail, after the removing surface totally with reverse, place the reverse rest area;
(2) holotype is pushed in the gel coat room sprays gel coat, holotype is pushed deaeration district deaeration 5-10min after having sprayed gel coat;
(3) after holotype comes out from the deaeration district, be pushed into baking oven, make the gel coat gel on the die surface through power rail;
(4) after holotype comes out from baking oven; Place on the non-power rail, treat the whole gels of gel coat on the die surface after, holotype is pushed into the reverse rest area through non-power rail; From the reverse rest area, take out corresponding with it reverse; Utilize anchor clamps with reverse and holotype matched moulds, clamp, utilize casting machine that pours is poured in the mould again;
(5) mould after the casting carries out gel in power rail moves to baking oven, takes off reverse behind the gel, again holotype and product is pushed into baking oven through power rail, carries out heating cure;
(6) holotype after solidifying and product are pushed into demoulding frame through non-power rail and deviate from product, and the product of taking off is pushed in the baking oven through non-power rail and is cured, and promptly gets artificial stone countertop.
The speed of described non-power rail is 0.5-1m/min.
The speed of described power rail is 0.5-1m/min.
Described temperature of oven is 50-70 ℃.
Compared with prior art, the present invention has the following advantages:
(1) artificial Shitai County basin of producing of production line, stable performance;
(2) production efficiency is high, can realize continuous operation, is fit to large-scale production.
Description of drawings
Fig. 1 is the process chart of this method among the embodiment 1.
1 is that non-power rail, 2 is that gel coat room, 3 is that deaeration district, 4 is that deaeration district, 5 is that power rail and baking oven, 6 are that power rail and baking oven, 7 are that non-power rail, 8 is that casting machine, 9 is that reverse rest area, 10 is that power rail and baking oven, 11 are that power rail and baking oven, 13 are that non-power rail, 14 is that demoulding frame, 15 is non-power rail and baking oven for reverse removes district, 12 among the figure.
The specific embodiment
Below in conjunction with accompanying drawing and specific embodiment the present invention is elaborated.
A kind of method of continuously producing artificial stone countertop, its process chart is as shown in Figure 1: its equipment comprises that non-power rail 1, gel coat room 2, deaeration district 3, deaeration district 4, power rail and baking oven 5, power rail and baking oven 6, non-power rail 7, casting machine 8, reverse rest area 9, power rail and baking oven 10, reverse remove district 11, power rail and baking oven 12, non-power rail 13, demoulding frame 14, non-power rail and baking oven 15.Non-power rail 1 connects gel coat room 2; Gel coat room 2 other ends connect the deaeration district 3 and deaeration district 4 that is arranged in parallel, and deaeration district 3 is connected power rail and baking oven 5 and power rail and baking oven 6 again with deaeration district 4, and the other end of baking oven connects non-power rail 7; Its both sides are provided with casting machine 8 and reverse rest area 9; The other end of non-power rail 7 connects power rail and baking oven 10, and the right side of power rail and baking oven 10 is provided with reverse and removes district 11, and the other end connects power rail and baking oven 12 and non-power rail 13 successively; One side of non-power rail 13 is provided with demoulding frame 14, and the opposite side of demoulding frame 14 is provided with non-power rail and baking oven 15.
The method of continuously producing artificial stone countertop may further comprise the steps:
(1) the holotype removing surface is clean, place on the non-power rail 1, after the removing surface totally with reverse, place in the reverse rest area 9;
(2) holotype is pushed into spray gel coats in the gel coat room 2, holotype is pushed deaeration district 3,4 deaeration 5min after having sprayed gel coat;
(3) after holotype comes out, be pushed into baking oven 5,6 through power rail from deaeration district 3,4, the gel coat on the die surface is carried out gel, the speed controlling of power rail is 0.5m/min, and oven temperature is controlled to be 50 ℃;
(4) after holotype comes out from baking oven 5,6, place on the non-power rail 7, treat the complete gel of its surperficial gel coat after; The speed of controlling non-power rail 7 is 0.5m/min; Be pushed into reverse rest area 9 through non-power rail 7, from reverse rest area 9, take out corresponding with it reverse, utilize anchor clamps reverse and holotype matched moulds; Clamp, utilize casting machine 8 that pours is poured in the mould again;
(5) mould after the casting carries out gel in power rail moves to baking oven 10; Remove district 11 at reverse behind the gel and take off reverse, again holotype and product are pushed into baking oven 12 through power rail, carry out heating cure; The speed controlling of power rail is 0.5m/min, and oven temperature is controlled to be 50 ℃;
(6) holotype after solidifying and product are pushed into demoulding frame 14 through non-power rail 13 and deviate from product; The product of taking off is pushed in the baking oven 15 through non-power rail and is cured; Promptly get artificial stone countertop, the speed controlling of non-power rail is 0.5m/min, and oven temperature is controlled to be 50 ℃; Holotype and reverse are transferred to zone separately through track after removing surface.
A kind of method of continuously producing artificial stone countertop, this method may further comprise the steps:
(1) the holotype removing surface is clean, place on the non-power rail, after the removing surface totally with reverse, place in the reverse rest area;
(2) holotype is pushed in the gel coat room sprays gel coat, holotype is pushed deaeration district deaeration 8min after having sprayed gel coat;
(3) after holotype comes out, be pushed into baking oven through power rail from the deaeration district, the gel coat on the die surface is carried out gel, the speed controlling of power rail is 0.8m/min, and oven temperature is controlled to be 60 ℃;
(4) after holotype comes out from baking oven, place on the non-power rail, treat the complete gel of its surperficial gel coat after; The speed of controlling non-power rail is 0.8m/min; Be pushed into the reverse rest area through non-power rail, from the reverse rest area, take out corresponding with it reverse, utilize anchor clamps reverse and holotype matched moulds; Clamp, utilize casting machine that pours is poured in the mould again;
(5) mould after the casting carries out gel in power rail moves to baking oven; Remove the district at reverse behind the gel and take off reverse, again holotype and product are pushed into baking oven through power rail, carry out heating cure; The speed controlling of power rail is 0.8m/min, and oven temperature is controlled to be 60 ℃;
(6) holotype after solidifying and product are pushed into demoulding frame through non-power rail and deviate from product; The product of taking off is pushed in the baking oven through non-power rail and is cured; Promptly get artificial stone countertop, the speed controlling of non-power rail is 0.8m/min, and oven temperature is controlled to be 60 ℃; Holotype and reverse are transferred to zone separately through track after removing surface.
A kind of method of continuously producing artificial stone countertop, this method may further comprise the steps:
(1) the holotype removing surface is clean, place on the non-power rail, after the removing surface totally with reverse, place in the reverse rest area;
(2) holotype is pushed in the gel coat room sprays gel coat, holotype is pushed deaeration district deaeration 10min after having sprayed gel coat;
(3) after holotype comes out, be pushed into baking oven through power rail from the deaeration district, the gel coat on the die surface is carried out gel, the speed controlling of power rail is 1m/min, and oven temperature is controlled to be 70 ℃;
(4) after holotype comes out from baking oven, place on the non-power rail, treat the complete gel of its surperficial gel coat after; The speed of controlling non-power rail is 1m/min; Be pushed into the reverse rest area through non-power rail, from the reverse rest area, take out corresponding with it reverse, utilize anchor clamps reverse and holotype matched moulds; Clamp, utilize casting machine that pours is poured in the mould again;
(5) mould after the casting carries out gel in power rail moves to baking oven; Remove the district at reverse behind the gel and take off reverse, again holotype and product are pushed into baking oven through power rail, carry out heating cure; The speed controlling of power rail is 1m/min, and oven temperature is controlled to be 70 ℃;
(6) holotype after solidifying and product are pushed into demoulding frame through non-power rail and deviate from product; The product of taking off is pushed in the baking oven through non-power rail and is cured; Promptly get artificial stone countertop, the speed controlling of non-power rail is 1m/min, and oven temperature is controlled to be 70 ℃; Holotype and reverse are transferred to zone separately through track after removing surface.
Claims (4)
1. the method for a continuously producing artificial stone countertop is characterized in that, this method may further comprise the steps:
(1) the holotype removing surface is clean, place on the first non-power rail (1), after the removing surface totally with reverse, place the reverse rest area;
(2) holotype is pushed in the gel coat room sprays gel coat, holotype is pushed deaeration district deaeration 5-10min after having sprayed gel coat;
(3) after holotype comes out from the deaeration district, be pushed into the 5th baking oven and the 6th baking oven (5,6), make the gel coat gel on the die surface through power rail;
(4) after holotype comes out from the 5th baking oven and the 6th baking oven (5,6); Place on the 7th non-power rail (7), treat the whole gels of gel coat on the die surface after, holotype is pushed into the reverse rest area through non-power rail; From the reverse rest area, take out corresponding with it reverse; Utilize anchor clamps with reverse and holotype matched moulds, clamp, utilize casting machine that pours is poured in the mould again;
(5) mould after the casting carries out gel in power rail moves to the tenth baking oven (10), takes off reverse behind the gel, again holotype and product is pushed into the 12 baking oven (12) through power rail, carries out heating cure;
(6) holotype after solidifying and product are pushed into demoulding frame through the 13 non-power rail (13) and deviate from product, and the product of taking off is pushed in the 15 baking oven (15) through non-power rail and is cured, and promptly gets artificial stone countertop.
2. the method for a kind of continuously producing artificial stone countertop according to claim 1 is characterized in that, the speed of described non-power rail is 0.5-1m/min.
3. the method for a kind of continuously producing artificial stone countertop according to claim 1 is characterized in that, the speed of described power rail is 0.5-1m/min.
4. the method for a kind of continuously producing artificial stone countertop according to claim 1 is characterized in that, described temperature of oven is 50-70 ℃.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100535640A CN101927520B (en) | 2009-06-22 | 2009-06-22 | Method for continuously producing artificial stone countertop |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100535640A CN101927520B (en) | 2009-06-22 | 2009-06-22 | Method for continuously producing artificial stone countertop |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101927520A CN101927520A (en) | 2010-12-29 |
| CN101927520B true CN101927520B (en) | 2012-05-30 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100535640A Expired - Fee Related CN101927520B (en) | 2009-06-22 | 2009-06-22 | Method for continuously producing artificial stone countertop |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109304831A (en) * | 2017-07-29 | 2019-02-05 | 江苏宏景电气有限公司 | Baking oven and gel method for mold gel |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4624815A (en) * | 1985-03-12 | 1986-11-25 | Moufarrege Michael N | Process of producing mosaic articles |
| CN1077440A (en) * | 1993-05-03 | 1993-10-20 | 王珲 | A kind of immitation stone plate and production technique thereof |
| CN1256256A (en) * | 1998-12-07 | 2000-06-14 | 厦门华玉石实业有限公司 | Scagliola and its making process |
| US6309562B1 (en) * | 1998-01-16 | 2001-10-30 | Doppel Co., Ltd. | Artificial stone |
| WO2006100321A1 (en) * | 2005-03-22 | 2006-09-28 | Cosentino, S.A. | Method of producing artificial stone slabs with methacrylate resin for external use by means of vibro-compression under vacuum |
| CN1891421A (en) * | 2005-06-03 | 2007-01-10 | 杨德宁 | Hollow pattern template vertical circulating system for making decorative board and technological method |
-
2009
- 2009-06-22 CN CN2009100535640A patent/CN101927520B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US4624815A (en) * | 1985-03-12 | 1986-11-25 | Moufarrege Michael N | Process of producing mosaic articles |
| CN1077440A (en) * | 1993-05-03 | 1993-10-20 | 王珲 | A kind of immitation stone plate and production technique thereof |
| US6309562B1 (en) * | 1998-01-16 | 2001-10-30 | Doppel Co., Ltd. | Artificial stone |
| CN1256256A (en) * | 1998-12-07 | 2000-06-14 | 厦门华玉石实业有限公司 | Scagliola and its making process |
| WO2006100321A1 (en) * | 2005-03-22 | 2006-09-28 | Cosentino, S.A. | Method of producing artificial stone slabs with methacrylate resin for external use by means of vibro-compression under vacuum |
| CN1891421A (en) * | 2005-06-03 | 2007-01-10 | 杨德宁 | Hollow pattern template vertical circulating system for making decorative board and technological method |
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| Publication number | Publication date |
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| CN101927520A (en) | 2010-12-29 |
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