CN101927323B - Insulating and heating riser forming device - Google Patents
Insulating and heating riser forming device Download PDFInfo
- Publication number
- CN101927323B CN101927323B CN2010102617421A CN201010261742A CN101927323B CN 101927323 B CN101927323 B CN 101927323B CN 2010102617421 A CN2010102617421 A CN 2010102617421A CN 201010261742 A CN201010261742 A CN 201010261742A CN 101927323 B CN101927323 B CN 101927323B
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- insulating
- rising head
- pneumatic
- roller
- reducing motor
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Abstract
The invention relates to an insulating and heating riser forming device which comprises a pot body, a slurry stirring device, a riser die, a die turning device, a pneumatic hollow speed reducer, a vacuum sedimentation tank, an idler wheel and an idler wheel adjusting device. An exhaust hole of the riser die is hermetically and fixedly connected with a hollow output shaft of a pneumatic hollow speed-reducing motor, a turning arm of the die turning device is fixed on the outer shell of the pneumatic hollow speed-reducing motor, and an air inlet of the vacuum sedimentation tank is connected with a central hole of the pneumatic hollow speed reducer through a hose so that the air inlet of the vacuum sedimentation tank is communicated with the exhaust hole of the riser die. The forming device of the invention can be utilized to realize the automated production of forming risers so as to greatly improve the manufacture efficiency of the risers and lighten the labor intensity of a staff. The produced risers have the advantages of constant appearance, improved yield, even density and good insulation effect, therefore, the qualities of the risers are greatly improved; and the production cost is decreased by adopting automated production.
Description
Technical field
The present invention relates to a kind of insulating and heating riser equipment, be meant a kind of automatic flow rising head former especially.
Background technology
Traditional fabrication insulating and heating riser technology generally is slurry to be adsorbed on the mould through vacuum with mould by hand; Control the quality of product through the perusal outward appearance with through hand touch perception packing; Production efficiency is low, and product quality is uneven, and personnel labor intensity is high.And also do not have at present a kind of rising head make-up machine of realizing automated production.
Summary of the invention
The present invention wants the technical solution problem to be: overcome the shortcoming of above-mentioned prior art, a kind of insulating and heating riser forming device is provided, it has improved the efficient and the rising head quality of making rising head greatly, also greatly reduces personnel's labour intensity simultaneously.
In order to solve above technical problem; Insulating and heating riser forming device provided by the invention; It is characterized in that: comprise a pot body, slurry stirring device, rising head mould, die flip device, pneumatic hollow reducing motor, vacuum deposition jar, rotating roller and roller adjusting device, the bleeding point of said rising head mould and the hollow output shaft of pneumatic hollow reducing motor are sealedly and fixedly connected, and the flip-arm of die flip device and pneumatic hollow reducing motor shell are fixed; The air inlet of vacuum deposition jar is connected with the centre bore of pneumatic hollow reducing motor through flexible pipe; Thereby make the bleeding point UNICOM of vacuum deposition canister incoming gas mouth and rising head mould, said die flip device has two working positions, when being in first working position; The rising head mould is positioned at outside pot body slurry liquid face up; When being in second working position, the rising head mould ploughs under in pot body under the slurry liquid face down, when rising head mould up the time; Roller is parallel with the center line of rising head mould, and the distance between roller and the rising head mould side wall is regulated through the roller adjusting device.
The sidewall of rising head mould evenly offers the aperture that some apertures are about φ 5mm, and the rising head die coat has 60 purpose steel wires, after carrying out vacuum pumping in the rising head mould; The mould lateral wall forms negative pressure; Slurry is attracted on the steel wire, and gradually, slurry is under action of negative pressure; Constantly endosmosis finally is attached to whole steel wire.A spot of slurry fine grained sees through the aperture of rising head mould, gets into mould inside, from being inhaled into settling tank, and finally is discharged from through sewage draining exit.
In addition, the present invention also provides a kind of method of utilizing insulating and heating riser forming device processing insulating and heating riser of the present invention, comprises the steps:
A, pour the slurry for preparing into a pot body, and start agitating device and stir;
B, pneumatic hollow reducing motor running, the die flip device turns to second working position by first work, makes and turns under the mould to the slurry liquid level, begins simultaneously mould inside is vacuumized;
C, after 15 seconds-25 seconds, the die flip device goes back to first working position by second work, roller leans on last simultaneously;
D, 18-25 stop roller and leave after second;
E, emptying, the rising head forming process finishes, and withdraws from mould.
Under the well-beaten situation of slurry, mould is upset downwards automatically, is adsorbed on uniformly through vacuum on the mould of rising head make-up machine; Mould is upwards upset automatically again, and roller leans on last automatically, and the rising head that appearance is crude is floating; Roller leaves behind the certain hour, air-breathing stopping, emptying; The rising head moulding, finally demould.
It is thus clear that this equipment of utilization has been realized the automated production of rising head moulding, improved the efficient of making rising head greatly, reduced personnel labor intensity; The rising head profile of producing is consistent, and yield rate improves, and density is even, high insulating effect, so the quality of rising head has also obtained improving greatly; Adopt automated production, also reduced production cost.
Further, in the insulating and heating riser forming device of the present invention, slurry stirring device comprises stirring motor, by the shaft that stirring motor drives, and the bottom of shaft is fixed with the stirrer paddle that is positioned at pot body.
The pot body of insulating and heating riser forming device of the present invention is a rectangle caldron body, and pot Nei Sijiao and base all are welded with swash plate, and said stirrer paddle is different in nature blade, is made up of the blade of two kinds of size dimensions, and blade pass is crossed the lower end that axle sleeve is fixed on shaft.The pot body and the blade of this special construction can realize that slurry fully stirs, and do not have the dead angle.
Further, in the insulating and heating riser forming device of the present invention, pneumatic hollow reducing motor is to be driven by air motor, and said air motor and pneumatic hollow reducing motor shell are fixed.The output shaft of this hollow reducing motor is hollow, can guarantee in the rotation process of hollow reducing motor, and flexible pipe can not twisted because of motor rotates, and makes equipment be able to trouble-free operation.
Further; In the insulating and heating riser forming device of the present invention, said vacuum deposition jar is provided with bleeding point and sewage draining exit, and said vacuum deposition jar bleeding point is provided with pneumatic ball valve; And be connected with vacuum equipment, the sewage draining exit of said vacuum deposition jar is provided with the blowdown assembly.In this vacuum settling tank, replace conventional pneumatic ball valve, saved expense with the blowdown assembly, and easy to use and reliable.
In addition, insulating and heating riser forming device of the present invention also has the PLC control device that is used to control air motor, die flip device, stirring motor, roller adjusting device, pneumatic ball valve and blowdown assembly.Through the PLC control device, can realize the automatic control of whole process of production, slurry adsorption time, emptying time, equal scalable of roller time adapt to the production demand of different rising heads.
It is thus clear that, ingenious conception of the present invention, simple in structure, use flexible, convenient.After estimating to release, will receive popular welcome in the industry, have good market prospects.
Description of drawings
Below in conjunction with accompanying drawing the present invention is further described.
Fig. 1 is an insulating and heating riser forming device structural representation of the present invention.
Fig. 2 is a blade part sketch map of the present invention.
The specific embodiment
As shown in Figure 1; The insulating and heating riser forming device of present embodiment; Comprise pot body 3, slurry stirring device 2, rising head mould 6, die flip device 4, pneumatic hollow reducing motor 5, vacuum deposition jar 11, rotating roller 7 and roller adjusting device, the hollow output shaft of the bleeding point of rising head mould 6 and pneumatic hollow reducing motor 5 is sealedly and fixedly connected, and the shell of the flip-arm of die flip device 4 and pneumatic hollow reducing motor 5 is fixed; The air inlet 9 of vacuum deposition jar 11 is connected with the centre bore of pneumatic hollow reducing motor 5 through flexible pipe 8; Thereby make the bleeding point UNICOM of vacuum deposition jar 11 air inlets 9 and rising head mould 6, die flip device 4 has two working positions, when being in first working position; Rising head mould 4 is positioned at outside pot body 3 slurry liquid faces up; When being in second working position, rising head mould 4 ploughs under in pot body 3 under the slurry liquid faces down, when rising head mould 6 up the time; Roller 7 is parallel with the center line of rising head mould 6, and the distance between roller 7 and rising head mould 6 sidewalls is regulated through the roller adjusting device.Roller 7 appearances are enclosed with caoutchouc layer, help the moulding of mold side.
As shown in Figure 1, pot body 3 is a rectangle caldron body, and pot Nei Sijiao and base all are welded with 45 ° swash plate 15.Stirrer paddle 14 as shown in Figure 2 is made up of the blade of two kinds of size dimensions, and wherein 18 is big blade, and 19 is little blade, and blade 18,19 is fixed on the lower end of shaft 13 through axle sleeve, and blade and axle sleeve adopt and be welded to connect.
In embodiment illustrated in fig. 1, slurry stirring device 4 comprises stirring motor 1, by the shaft 13 that stirring motor 1 drives, the bottom of shaft 13 is fixed with the stirrer paddle 14 that is positioned at pot body 3.The pneumatic hollow reducing motor 5 of this example drives 16 by air motor, and air motor 16 is fixed with pneumatic hollow reducing motor 5 shells.
In addition, present embodiment also provides the method for utilizing insulating and heating riser forming device processing insulating and heating riser of the present invention, comprises the steps:
A, pour the slurry for preparing into a pot body, and start agitating device and stir;
B, pneumatic hollow reducing motor running, the die flip device turns to second working position by first work, makes and turns under the mould to the slurry liquid level, begins simultaneously mould inside is vacuumized;
C, after 15 seconds-25 seconds, the die flip device goes back to first working position by second work, roller leans on last simultaneously;
D, 18-25 stop roller and leave after second;
E, emptying, the rising head forming process finishes, and withdraws from mould.
Except that the foregoing description, the present invention can also have other embodiments.All employings are equal to the technical scheme of replacement or equivalent transformation formation, all drop on the protection domain of requirement of the present invention.
Claims (8)
1. insulating and heating riser forming device; It is characterized in that: comprise a pot body, slurry stirring device, rising head mould, die flip device, pneumatic hollow reducing motor, vacuum deposition jar, rotating roller and roller adjusting device, the bleeding point of said rising head mould and the hollow output shaft of pneumatic hollow reducing motor are sealedly and fixedly connected, and the flip-arm of die flip device and pneumatic hollow reducing motor shell are fixed; The air inlet of vacuum deposition jar is connected with the centre bore of pneumatic hollow reducing motor through flexible pipe; Thereby make the bleeding point UNICOM of vacuum deposition canister incoming gas mouth and rising head mould, said die flip device has two working positions, when being in first working position; The rising head mould is positioned at outside pot body slurry liquid face up; When being in second working position, the rising head mould ploughs under in pot body under the slurry liquid face down, when rising head mould up the time; Roller is parallel with the center line of rising head mould, and the distance between roller and the rising head mould side wall is regulated through the roller adjusting device.
2. insulating and heating riser forming device according to claim 1 is characterized in that: said slurry stirring device comprises stirring motor, by the shaft that stirring motor drives, and the bottom of said shaft is fixed with the stirrer paddle that is positioned at pot body.
3. insulating and heating riser forming device according to claim 1 is characterized in that: said pneumatic hollow reducing motor is for being driven by air motor, and said air motor and pneumatic hollow reducing motor shell are fixed.
4. according to claim 2 or 3 described insulating and heating riser forming devices; It is characterized in that: said vacuum deposition jar is provided with bleeding point and sewage draining exit; Said vacuum deposition jar bleeding point is provided with pneumatic ball valve; And be connected with vacuum equipment, the sewage draining exit of said vacuum deposition jar is provided with the blowdown assembly.
5. insulating and heating riser forming device according to claim 4 is characterized in that being: also have the PLC control device that is used to control air motor, die flip device, stirring motor, roller adjusting device, pneumatic ball valve and blowdown assembly.
6. insulating and heating riser forming device according to claim 2; It is characterized in that being: said pot body is a rectangle caldron body; Pot Nei Sijiao and base all are welded with swash plate, and said stirrer paddle is made up of the blade of two kinds of size dimensions, and said blade pass is crossed the lower end that axle sleeve is fixed on shaft.
7. insulating and heating riser forming device according to claim 1 is characterized in that being: described roller appearance is enclosed with caoutchouc layer.
8. utilize the method for the said insulating and heating riser forming device processing of claim 1 insulating and heating riser, comprise the steps:
A, pour the slurry for preparing into a pot body, and start agitating device and stir;
B, pneumatic hollow reducing motor running, the die flip device turns to second working position by first work, makes and turns under the mould to the slurry liquid level, begins simultaneously mould inside is vacuumized;
C, after 15 seconds-25 seconds, the die flip device goes back to first working position by second work, roller leans on last simultaneously;
D, 18-25 stop roller and leave after second;
E, emptying, the rising head forming process finishes, and withdraws from mould.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102617421A CN101927323B (en) | 2010-08-25 | 2010-08-25 | Insulating and heating riser forming device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102617421A CN101927323B (en) | 2010-08-25 | 2010-08-25 | Insulating and heating riser forming device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101927323A CN101927323A (en) | 2010-12-29 |
| CN101927323B true CN101927323B (en) | 2012-01-18 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102617421A Expired - Fee Related CN101927323B (en) | 2010-08-25 | 2010-08-25 | Insulating and heating riser forming device |
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Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106881449B (en) * | 2017-04-14 | 2018-11-09 | 长兴鼎峰铸材科技股份有限公司 | A kind of quick feeding of riser and assembly equipment |
| CN106890944B (en) * | 2017-04-14 | 2018-11-09 | 长兴鼎峰铸材科技股份有限公司 | A kind of riser production equipment with automatic assembling and feeding function |
| CN106890943B (en) * | 2017-04-14 | 2018-11-09 | 长兴鼎峰铸材科技股份有限公司 | A kind of efficient production equipment of insulated feeder |
| CN106890942B (en) * | 2017-04-14 | 2018-12-14 | 长兴鼎峰铸材科技股份有限公司 | A kind of slideable overturning molding riser equipment |
| CN107377883B (en) * | 2017-09-09 | 2023-08-11 | 曲阜市华龙铸造材料有限公司 | Riser automatic processing apparatus for producing |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1204472A (en) * | 1966-08-09 | 1970-09-09 | Foseco Trading Ag | Heat-insulating shaped compositions |
| SU1736704A1 (en) * | 1989-12-14 | 1992-05-30 | Научно-исследовательский институт физических измерений | Apparatus for die casting ceramic pieces |
| CN201493465U (en) * | 2009-08-19 | 2010-06-02 | 唐山华科冶金技术开发有限公司 | Metallurgy solution continuous pouring molding device |
| CN201783631U (en) * | 2010-08-25 | 2011-04-06 | 南京市扬子粮油食品机械有限公司 | Thermal insulating exothermic riser molding device |
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| CN101927323A (en) | 2010-12-29 |
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