CN101923005A - Automobile safety belt mortise lock assembly quality detector - Google Patents
Automobile safety belt mortise lock assembly quality detector Download PDFInfo
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- CN101923005A CN101923005A CN2009100527733A CN200910052773A CN101923005A CN 101923005 A CN101923005 A CN 101923005A CN 2009100527733 A CN2009100527733 A CN 2009100527733A CN 200910052773 A CN200910052773 A CN 200910052773A CN 101923005 A CN101923005 A CN 101923005A
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- mortise lock
- industrial computer
- spring force
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Abstract
The invention provides an automobile safety belt mortise lock assembly quality detector, which comprises an equipment cabinet, an industrial personal computer, a display screen, a touch screen, a horizontal detection mechanism and a vertical detection mechanism, wherein the horizontal detection mechanism is horizontally arranged on the middle part in the equipment cabinet and connected with the industrial personal computer in a telecommunication way and comprises a horizontal table top and a video detection component and a simulation test component which are arranged on the horizontal table top; and the vertical detection mechanism is vertically arranged above the horizontal detection mechanism and connected with the industrial personal computer in a telecommunication way and comprises a vertical table top and a spring force detection component and a qualified mortise lock marking component which are arranged on the vertical table top. The automobile safety belt mortise lock assembly quality detector has the characteristics and advantages of stable performance, accurate detection, wide application range and high production speed and has a marking function for making a mark at a fixed position of the lock body automatically after a product is detected to be qualified, so that the product is convenient to check and determine.
Description
Technical field
The present invention relates to a kind of pick-up unit, particularly a kind of automobile safety belt mortise lock assembly quality detector.
Background technology
The latching device of car belt comprises mortise lock and dead bolt.In use, the driver and conductor can fix securing band and the health of oneself as long as dead bolt is inserted in the mortise lock.Therefore, whether the snap close of dead bolt and mortise lock is solid and reliable, is related to driver and conductor's safety.Whether snap close is solid and reliable, depends mainly on the assembly quality of mortise lock again.Mortise lock generally is assembled by housing, lock body, button, lock bolt, spring, release and retracting spring.At present, the control of mortise lock assembly quality is adopted morely methods such as artificial visually examine and feel test.There is big hidden danger in the method: when producing in enormous quantities, be difficult to judge all faulty goods with people's naked eyes, manually use dead bolt to insert mortise lock and experience its assembly quality and can judge inaccurate unavoidably.In addition, the checkout equipment of prior art is used for the assembly check more, and only checks the dead bolt insertion force and the situation that puts in place thereof, can't detect the inner locking situation of mortise lock, might cause erroneous judgement.Simultaneously, the assembly disqualified upon inspection, product needed is done over again, and causes significant wastage.If can before mortise lock assembling or welding, just detect, then can overcome the above problems to the locking situation.
Summary of the invention
Purpose of the present invention is in order to overcome the problems referred to above that prior art exists, a kind of automobile safety belt mortise lock assembly quality detector to be provided.
The object of the present invention is achieved like this: a kind of automobile safety belt mortise lock assembly quality detector comprises:
Rack is cube closing structure spare;
Industrial computer is arranged in the rack, is provided with trace routine in the industrial computer;
Display screen is installed in the positive of rack and telecom-connects with industrial computer;
Touch-screen is installed in the positive of rack and telecom-connects with industrial computer;
Horizontal detection mechanism, level is installed in the interior middle part of rack and telecom-connects with industrial computer, comprises level table, is installed in video detecting module and simulation test assembly on the level table;
Vertical detection mechanism is vertically mounted on the top of horizontal detection mechanism and telecom-connects with industrial computer, comprises vertical table-board, is installed in spring force detection components and mortise lock certified products marker assemblies on the vertical table-board.
Be arranged side by side about described simulation test assembly and video detecting module; The simulation test assembly comprises dead bolt, mould, dead bolt cylinder, product locking cylinder and button roof pressure cylinder, be arranged side by side about dead bolt and mould, the dead bolt cylinder is arranged on the left side of dead bolt and links to each other with the dead bolt transmission, is arranged side by side the left side at mould before and after product locking cylinder and the button roof pressure cylinder; Light source that is arranged side by side about video detecting module comprises and camera, light source are arranged between the mould of camera and simulation test assembly; Each cylinder and camera all telecom-connect with industrial computer.
Be arranged side by side about described spring force detection components and mortise lock certified products marker assemblies; The spring force detection components comprise the Z axis rail, with the Z axis rail slide Z axle slide plate, the Z axle lower plate that is connected Z axle slide plate lower end link to each other, be installed on the vertical table-board and the detection platform cylinder that links to each other with the transmission of Z axle lower plate and be installed in spring force testing agency on the Z axle slide plate, spring force testing agency comprises spring force detection cylinder, spring force sensor and the spring force detection head of order setting from top to bottom; Mortise lock certified products marker assemblies comprises limited block, carving machine cylinder and the pneumatic carving machine of order setting from top to bottom; Above-mentioned each cylinder, pneumatic carving machine and spring force sensor all telecom-connect with industrial computer.
Described vertical detection mechanism also comprises the displacement sensing assembly that is arranged on spring force detection components next door, this displacement sensing assembly comprises displacement transducer and displacement detecting piece, the displacement detecting piece is set in place the below of displacement sensor and contacts with displacement transducer and links to each other, and displacement transducer and industrial computer telecom-connect.
Also comprise the safety door that is arranged on cabinet front, this safety door is provided with closes put in place signal generating mechanism and industrial computer and telecom-connects.
Also comprise the access door that is arranged on the rack back, this access door is provided with closes put in place signal generating mechanism and industrial computer and telecom-connects.
Automobile safety belt mortise lock assembly quality detector of the present invention compared with prior art has the following advantages:
1, stable performance, detect accurately: machines physical construction of the present invention is simple, and is not easy to wear, and the workpiece positioning and fixing, is not prone to change in location; Trace routine algorithm value is stable in addition, and Rule of judgment is clear, and False Rate is extremely low.
2, appropriate products is abundant: different product is done detection, need only change the work piece positioning tool and get final product with the modification test procedure, and debug process is easy to learn.
3, productive temp is fast: this station productive temp maximal value is 9 seconds, meets the requirement of whole production line to productive temp.
4, mark function: product detect qualified after, mark in lock body one fixed position automatically, so that review and confirm that the subsequent processing operating personnel continue assembling to markd workpiece, otherwise are considered as unacceptable product.
Description of drawings
Fig. 1 is the perspective view of automobile safety belt mortise lock assembly quality detector of the present invention;
Fig. 2 is the perspective view of the horizontal detection mechanism among the present invention;
Fig. 3 be among the present invention horizontal detection mechanism face structural representation;
Fig. 4 be among the present invention vertical detection mechanism face structural representation.
Embodiment
Referring to Fig. 1, Fig. 2, Fig. 3, Fig. 4, automobile safety belt mortise lock assembly quality detector of the present invention comprises rack 1, industrial computer (not shown come out), display screen 2, touch-screen 3, horizontal detection mechanism 4, vertical detection mechanism 5, safety door 6 and access door (not shown come out).
Referring to Fig. 2, Fig. 3, horizontal detection mechanism 4 levels are installed in the interior middle part of rack and telecom-connect with industrial computer, comprise level table 41, be installed in video detecting module 43 and simulation test assembly 42 on the level table.Simulation test assembly 42 and video detecting module about 43 are arranged side by side.Simulation test assembly 42 comprises dead bolt 421, mould 422, dead bolt cylinder 423, product locking cylinder 424, button roof pressure cylinder 425 and dial gauge 426, button pressure head 427.Dead bolt 421 and mould about 422 are arranged side by side, and dead bolt cylinder 423 is arranged on the left side of dead bolt and links to each other with the dead bolt transmission, and product locking cylinder 424 and button roof pressure cylinder 425 front and back are arranged side by side the left side at mould.Light source 431 that is arranged side by side about video detecting module 43 comprises and camera 432, light source 431 are arranged between the mould 422 of camera 432 and simulation test assembly; Each cylinder and camera all telecom-connect with industrial computer.
Referring to Fig. 4, vertical detection mechanism 5 is vertically mounted on the top of horizontal detection mechanism and telecom-connects with industrial computer, comprises vertical table-board 51, is installed in spring force detection components 52 and mortise lock certified products marker assemblies 53 on the vertical table-board.Spring force detection components 52 and mortise lock certified products marker assemblies about 53 are arranged side by side.Spring force detection components 52 comprise Z axis rail 521, with the Z axis rail slide Z axle slide plate 522, the Z axle lower plate 523 that is connected Z axle slide plate lower end link to each other, be installed on the vertical table-board 51 and the detection platform cylinder 524 that links to each other with the transmission of Z axle lower plate and be installed in spring force testing agency 525 on the Z axle slide plate.Spring force testing agency 525 comprises that the spring force of order setting from top to bottom detects cylinder 5251, spring force sensor 5252 and spring force detection head 5253.Mortise lock certified products marker assemblies 53 comprises limited block 531, carving machine cylinder 532 and the pneumatic carving machine 533 of order setting from top to bottom.Above-mentioned each cylinder, pneumatic carving machine and spring force sensor all telecom-connect with industrial computer.
Be provided with displacement sensing assembly 526 on spring force testing agency 525 next doors, this displacement sensing assembly comprises displacement transducer 5261 and displacement detecting piece 5262, displacement detecting piece 5262 is set in place the below of displacement sensor and contacts with displacement transducer and links to each other, and displacement transducer 5261 telecom-connects with industrial computer.
Access door among the present invention is provided with closes put in place signal generating mechanism and industrial computer and telecom-connects.Access door must be closed when equipment work, otherwise equipment is not worked.If open access door when equipment work, equipment will quit work and sound and light alarm.
The principle of work of automobile safety belt mortise lock assembly quality detector of the present invention is as follows: opening safety door, is that mortise lock is placed on the mould with product to be detected, then the closed safe door.Safety door is lockable back product locking cylinder action product is pinned, video detecting module work, and whether detection springs sheet height of projection and spring leaf slot mouth split.Testing result shows industrial computer record data simultaneously on LCDs, set tolerance if testing result surpasses, machine will be reported to the police and lock to equipment, need the professional can remove warning with the key that resets, and remind the operator to check reason thus, strict guarantee crudy thus.The action of dead bolt cylinder makes dead bolt insert mortise lock then, and displacement transducer detects the lock bolt height then, and button roof pressure cylinder promotes 2.2mm with button and detects the lock bolt height once more.Testing result shows industrial computer record data simultaneously on touch-screen, set tolerance if testing result surpasses, machine will be reported to the police and lock to equipment, need the professional can remove with resetting, and remind the operator to check reason thus, strict guarantee crudy thus.
After button is pressed into 2-3mm detection lock bolt height, button roof pressure cylinder keeps current state, the action of detection platform cylinder, vertical table-board is moved down into the detection position, the action of spring force detection cylinder presses down the spring force sensor then, the spring force detection head presses down lock bolt, and lock bolt removes the pressing spring sheet again, at this moment measures reed elastic force.Testing result shows industrial computer record data simultaneously on touch-screen, if testing result will be reported to the police above setting tolerance equipment and be locked machine, need the professional can remove, and remind the operator to check reason thus, thus the strict guarantee crudy with resetting.
After above-mentioned detection was all qualified, the pneumatic carving machine of the descending drive of carving machine cylinder was got a rigid mark on certified products.Equipment was opened safety door automatically after work was finished, and can take out product, finished the detection of a product.
Automobile safety belt mortise lock assembly quality detector of the present invention is worked under air-tight state and certain air pressure, is provided with compressed-air actuated aqueous vapor separation equipment in the rack, and can guarantees equipment steady operation under required air pressure thus to the air pressure step-less adjustment.Equipment also is provided with emergency stop push button, when equipment work is unusual, presses emergency stop push button, and equipment quits work immediately and is parked in current location.
Claims (6)
1. automobile safety belt mortise lock assembly quality detector is characterized in that comprising:
Rack is cube closing structure spare;
Industrial computer is arranged in the rack, is provided with trace routine in the industrial computer;
Display screen is installed in the positive of rack and telecom-connects with industrial computer;
Touch-screen is installed in the positive of rack and telecom-connects with industrial computer;
Horizontal detection mechanism, level is installed in the interior middle part of rack and telecom-connects with industrial computer, comprises level table, is installed in video detecting module and simulation test assembly on the level table;
Vertical detection mechanism is vertically mounted on the top of horizontal detection mechanism and telecom-connects with industrial computer, comprises vertical table-board, is installed in spring force detection components and mortise lock certified products marker assemblies on the vertical table-board.
2. automobile safety belt mortise lock assembly quality detector as claimed in claim 1 is characterized in that: be arranged side by side about described simulation test assembly and video detecting module; The simulation test assembly comprises dead bolt, mould, dead bolt cylinder, product locking cylinder and button roof pressure cylinder, be arranged side by side about dead bolt and mould, the dead bolt cylinder is arranged on the left side of dead bolt and links to each other with the dead bolt transmission, is arranged side by side the left side at mould before and after product locking cylinder and the button roof pressure cylinder; Light source that is arranged side by side about video detecting module comprises and camera, light source are arranged between the mould of camera and simulation test assembly; Each cylinder and camera all telecom-connect with industrial computer.
3. the application of automobile safety belt mortise lock assembly quality detector as claimed in claim 1 is characterized in that: be arranged side by side about described spring force detection components and mortise lock certified products marker assemblies; The spring force detection components comprise the Z axis rail, with the Z axis rail slide Z axle slide plate, the Z axle lower plate that is connected Z axle slide plate lower end link to each other, be installed on the vertical table-board and the detection platform cylinder that links to each other with the transmission of Z axle lower plate and be installed in spring force testing agency on the Z axle slide plate, spring force testing agency comprises spring force detection cylinder, spring force sensor and the spring force detection head of order setting from top to bottom; Mortise lock certified products marker assemblies comprises limited block, carving machine cylinder and the pneumatic carving machine of order setting from top to bottom; Above-mentioned each cylinder, pneumatic carving machine and spring force sensor all telecom-connect with industrial computer.
4. automobile safety belt mortise lock assembly quality detector as claimed in claim 1, it is characterized in that: described vertical detection mechanism also comprises the displacement sensing assembly that is arranged on spring force detection components next door, this displacement sensing assembly comprises displacement transducer and displacement detecting piece, the displacement detecting piece is set in place the below of displacement sensor and contacts with displacement transducer and links to each other, and displacement transducer and industrial computer telecom-connect.
5. automobile safety belt mortise lock assembly quality detector as claimed in claim 1 is characterized in that: also comprise the safety door that is arranged on cabinet front, this safety door is provided with closes put in place signal generating mechanism and industrial computer and telecom-connects.
6. automobile safety belt mortise lock assembly quality detector as claimed in claim 1 is characterized in that: also comprise the access door that is arranged on the rack back, this access door is provided with closes put in place signal generating mechanism and industrial computer and telecom-connects.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100527733A CN101923005B (en) | 2009-06-09 | 2009-06-09 | Automobile safety belt mortise lock assembly quality detector |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2009100527733A CN101923005B (en) | 2009-06-09 | 2009-06-09 | Automobile safety belt mortise lock assembly quality detector |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101923005A true CN101923005A (en) | 2010-12-22 |
| CN101923005B CN101923005B (en) | 2012-07-18 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2009100527733A Expired - Fee Related CN101923005B (en) | 2009-06-09 | 2009-06-09 | Automobile safety belt mortise lock assembly quality detector |
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| CN (1) | CN101923005B (en) |
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102288397A (en) * | 2011-05-10 | 2011-12-21 | 奇瑞汽车股份有限公司 | Method and device for controlling durability test of safety belt buckle |
| CN102628753A (en) * | 2012-03-28 | 2012-08-08 | 奇瑞汽车股份有限公司 | Endurance test device of safety belt height adjuster |
| CN102809490A (en) * | 2012-07-28 | 2012-12-05 | 奇瑞汽车股份有限公司 | Test detecting device with safety belt height adjuster and detecting method for test detecting device |
| CN102944398A (en) * | 2012-11-08 | 2013-02-27 | 宁波新宝工业有限公司 | Fatigue test equipment for motor vehicle safety belt locker |
| CN103604610A (en) * | 2013-09-16 | 2014-02-26 | 浙江吉利控股集团有限公司 | Device for detecting safety belt assembly in front row of car |
| CN105510012A (en) * | 2015-12-01 | 2016-04-20 | 常州安宝宝儿童座椅有限公司 | Buckle opening force testing device |
| CN106249139A (en) * | 2016-08-31 | 2016-12-21 | 昌辉汽车电器（黄山）股份公司 | A kind of half-automatic ignition switch test structure |
| CN108760509A (en) * | 2018-08-02 | 2018-11-06 | 安徽泓毅汽车技术股份有限公司 | Safety belt mortise lock function detection marking machine |
Family Cites Families (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2203452Y (en) * | 1994-10-25 | 1995-07-12 | 中国计量科学研究院 | Emergency locking testing table of safety belt for vehicle |
| US5831172A (en) * | 1997-06-25 | 1998-11-03 | Kidd; James | Vehicle safety belt test apparatus and method |
| CN101403655B (en) * | 2008-05-06 | 2011-01-26 | 奇瑞汽车股份有限公司 | Test apparatus and method for duration performance of safety belt buckle |
| CN201417209Y (en) * | 2009-06-09 | 2010-03-03 | 上海天合汽车安全系统有限公司 | Automotive seat belt latch assembly quality inspection machine |
-
2009
- 2009-06-09 CN CN2009100527733A patent/CN101923005B/en not_active Expired - Fee Related
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102288397A (en) * | 2011-05-10 | 2011-12-21 | 奇瑞汽车股份有限公司 | Method and device for controlling durability test of safety belt buckle |
| CN102628753A (en) * | 2012-03-28 | 2012-08-08 | 奇瑞汽车股份有限公司 | Endurance test device of safety belt height adjuster |
| CN102628753B (en) * | 2012-03-28 | 2015-08-12 | 奇瑞汽车股份有限公司 | A kind of durability test apparatus of safety belt height adjuster |
| CN102809490A (en) * | 2012-07-28 | 2012-12-05 | 奇瑞汽车股份有限公司 | Test detecting device with safety belt height adjuster and detecting method for test detecting device |
| CN102809490B (en) * | 2012-07-28 | 2014-12-24 | 奇瑞汽车股份有限公司 | Test detecting device with safety belt height adjuster and detecting method for test detecting device |
| CN102944398A (en) * | 2012-11-08 | 2013-02-27 | 宁波新宝工业有限公司 | Fatigue test equipment for motor vehicle safety belt locker |
| CN102944398B (en) * | 2012-11-08 | 2014-12-10 | 宁波新宝工业有限公司 | Fatigue test equipment for motor vehicle safety belt locker |
| CN103604610A (en) * | 2013-09-16 | 2014-02-26 | 浙江吉利控股集团有限公司 | Device for detecting safety belt assembly in front row of car |
| CN103604610B (en) * | 2013-09-16 | 2015-12-02 | 浙江吉利控股集团有限公司 | The device that the front-seat securing band assembly of a kind of car detects |
| CN105510012A (en) * | 2015-12-01 | 2016-04-20 | 常州安宝宝儿童座椅有限公司 | Buckle opening force testing device |
| CN106249139A (en) * | 2016-08-31 | 2016-12-21 | 昌辉汽车电器（黄山）股份公司 | A kind of half-automatic ignition switch test structure |
| CN108760509A (en) * | 2018-08-02 | 2018-11-06 | 安徽泓毅汽车技术股份有限公司 | Safety belt mortise lock function detection marking machine |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101923005B (en) | 2012-07-18 |
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