CN101916044B - Free-form surface lens for double-quadrupole uniform illumination - Google Patents
Free-form surface lens for double-quadrupole uniform illumination Download PDFInfo
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Abstract
The invention discloses a free-form surface lens for double-quadrupole uniform illumination. A front surface flat surface and a rear surface free-form surface are connected with each other through a side cylindrical surface; the front surface flat surface is vertical to the propagation direction of laser beams; the rear surface free-form surface is used for deflecting the laser beams; a first free-form surface, a second free-form surface, a third free-form surface, a fourth free-form surface, a fifth free-form surface, a sixth free-form surface, a seventh free-form surface and an eighth free-form surface are connected with one another through a cylindrical surface; the laser beams are deflected by passing through the first free-form surface, the second free-form surface, the third free-form surface and the fourth free-form surface; an illumination area of the laser beams on a target surface corresponds to an inner ring in the double-quadrupole uniform illumination; the laser beams are deflected by passing through the fifth free-form surface, the sixth free-form surface, the seventh free-form surface and the eighth free-form surface; and the illumination area of the laser beams on the target surface corresponds to an outer ring in the double-quadrupole uniform illumination. The free-form surface lens has the advantages of simple and compact structure, good reshaping effect and high energy utilization rate.
Description
Technical field
The present invention relates to technical field of lithography, relate in particular to a kind of two four free-form surface lens that extremely evenly throw light on that are used for.
Background technology
Along with the raising of development of semiconductor and chip integration, photoetching process constantly advances and breaks through resolution limit again and again, how further to improve the resolution and the depth of focus of projection lithography system, and the performance that improves projection mask aligner has become the focus of paying close attention to.Shorten exposure wavelength, increase projection objective numerical aperture, reduce process factor and all can reach the purpose that improves resolution, but restricted the increase of depth of focus simultaneously again.Adopting resolution enhance technology is one of main path that addresses the above problem.
Off-axis illumination is the normal a kind of resolution enhance technology that adopts in the projection lithography system in recent years.Common off-axis illumination pattern have annular evenly illumination, dipole evenly throw light on, four extremely evenly illuminations etc.Realize that the simplest method of off-axis illumination is, the diaphragm that shape and size are consistent with predetermined light illumination mode places the rear surface of optical integrator, and the light beam that sees through diaphragm just forms predetermined off-axis illumination pattern on target face.Owing to exist light beam stopped that this method capacity usage ratio is lower.Another kind method is to adopt diffractive-optical element (DOE) to realize off-axis illumination.Light beam directly produces required off-axis illumination pattern in target face after the diffractive-optical element effect, thereby has improved capacity usage ratio greatly.Yet there is certain diffraction efficiency in diffraction optical element, and diffraction efficiency and DOE processing technology have certain restriction, therefore, wants that it is very difficult further improving capacity usage ratio by diffraction optical element.
U.S. Pat 20090135392A1 has proposed a kind of spatial beam modulating unit that exposure device is realized off-axis illumination that is used for.This kind spatial beam modulating unit is made up of two spatial beam modulators that are positioned over successively on the direction of beam propagation, and each spatial beam modulator is made of the catoptron of the equal number mode with two-dimensional array.Control module is realized corresponding off-axis illumination pattern by the pitch angle of each catoptron on two spatial beam modulators of control.Because the pitch angle of each catoptron on two spatial beam modulators all needs to control separately by control module, this certainly will increase the complexity of system.Simultaneously, when between the adjacent catoptron relative tilt being arranged, between catoptron, certainly exist the slit, cause segment beam to enter the slit, thereby reduced the capacity usage ratio of system.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of two four free-form surface lens that extremely evenly throw light on that are used for are provided.
Be used for two four free-form surface lens that extremely evenly throw light on and comprise front surface plane, rear surface free form surface and the face of cylinder, side, the front surface plane is connected by the face of cylinder, side with the rear surface free form surface, the front surface plane is perpendicular to the laser beam direction of propagation, and the rear surface free form surface is used for the deviation laser beam; The rear surface free form surface comprises that first free form surface, second free form surface, the 3rd free form surface, four selfs are by curved surface, the 5th free form surface, the 6th free form surface, the 7th free form surface, the 8th free form surface and the face of cylinder, first free form surface, second free form surface, the 3rd free form surface, four selfs are connected by the face of cylinder by curved surface, the 5th free form surface, the 6th free form surface, the 7th free form surface and the 8th free form surface, and the rear surface free form surface is about coordinate plane xOz and coordinate plane yOz symmetry; Laser beam through first free form surface, second free form surface, the 3rd free form surface and four selfs by the curved surface deviation, interior ring in extremely evenly throwing light in the field of illumination of laser beam on target face corresponding two four, laser beam is through the 5th free form surface, the 6th free form surface, the 7th free form surface and the 8th free form surface deviation, and the field of illumination of laser beam on target face corresponding two four be the outer shroud in the illumination extremely evenly;
Wherein, the face type of rear surface free form surface is determined by following formula:
First free form surface, second free form surface, the 3rd free form surface and four selfs determine that by the face type of curved surface formula is
Wherein
The face type of the 5th free form surface, the 6th free form surface, the 7th free form surface and the 8th free form surface determines that formula is
Wherein
R
MaxBe the maximum radius of laser beam in cross section, place, front surface planimetric position, r
Max1And r
Min1, r
Max2And r
Min2Be respectively on the target face two four extremely evenly the throw light on endocyclic area of hot spot and the maximum outside diameter and the minimum diameters of outer region, w
0For spot intensity on the front surface plane is the radius at the 1/e place of center intensity, θ
MaxAnd θ
MinBe the straight border of two four auroral spots of being positioned at first quartile in the target face field of illumination and the angle of x axle forward, (t
x, t
y, t
z) be the rectangular coordinate of some T in the target face field of illumination, (θ,
Be the spherical coordinates of some P on the free form surface of rear surface ρ), the span of θ is [0, pi/2],
Span be [0, pi/2), ρ
θWith
Be respectively radius vector ρ about θ and
Partial derivative, n
IBe the refractive index of free-form surface lens, n
OBe the refractive index of medium, and n
O<n
I, π is a circular constant.
The beneficial effect that the present invention compared with prior art has is:
1) two four free-form surface lens that extremely evenly throw light on that are used for that the present invention proposes have high energy utilization rate, are used for the capacity usage ratio that etching system helps to improve etching system integral body;
2) free-form surface lens that are used for two four extremely even illuminations that the present invention proposes are applicable to the laser beam shaping from the ultraviolet to the infrared band;
3) the present invention proposes be used for two four extremely evenly the free-form surface lens of illumination be applicable to the beam shaping occasion that distributes the spot intensity of the intensity distributions of incident laser light beam and target face field of illumination equal available expression represents;
Description of drawings
Fig. 1 (a) is for being used for the vertical view of two four free-form surface lens that extremely evenly throw light on;
Fig. 1 (b) is for being used for the skeleton view of two four free-form surface lens that extremely evenly throw light on;
Fig. 1 (c) is for being used for the front view of two four free-form surface lens that extremely evenly throw light on;
Fig. 1 (d) is for being used for the left view of two four free-form surface lens that extremely evenly throw light on;
Fig. 2 is the design concept figure that is used for two four free-form surface lens that extremely evenly throw light on;
Fig. 3 is the energy mapping relations figure of the endocyclic area of free-form surface lens of the present invention;
Fig. 4 is the energy mapping relations figure of the outer region of free-form surface lens of the present invention;
Fig. 5 (a) is for being used for the vertical view of single four free-form surface lens that extremely evenly throw light on;
Fig. 5 (b) is for being used for the skeleton view of single four free-form surface lens that extremely evenly throw light on;
Fig. 5 (c) is for being used for the front view of single four free-form surface lens that extremely evenly throw light on;
Fig. 5 (d) is for being used for the left view of single four free-form surface lens that extremely evenly throw light on;
Fig. 6 (a) is the two four simulate effect figure that extremely evenly throw light on;
Fig. 6 (b) is the single four simulate effect figure that extremely evenly throw light on.
Embodiment
For making purpose of the present invention, technical scheme and advantage clearer, the embodiment of the invention is elaborated further below in conjunction with accompanying drawing.
As shown in Figure 1, be used for two four free-form surface lens that extremely evenly throw light on and comprise front surface planar S 1, rear surface free form surface S2 and the face of cylinder, side S3, front surface planar S 1 is connected by the face of cylinder, side S3 with rear surface free form surface S2, front surface planar S 1 is perpendicular to the laser beam direction of propagation, and rear surface free form surface S2 is used for the deviation laser beam; Rear surface free form surface S2 comprises that the first free form surface S2.1, the second free form surface S2.2, the 3rd free form surface S2.3, four selfs are by curved surface S2.4, the 5th free form surface S2.5, the 6th free form surface S2.6, the 7th free form surface S2.7, the 8th free form surface S2.8 and face of cylinder S2.9
The first free form surface S2.1, the second free form surface S2.2, the 3rd free form surface S2.3, four selfs are connected by face of cylinder S2.9 by curved surface S2.4, the 5th free form surface S2.5, the 6th free form surface S2.6, the 7th free form surface S2.7 and the 8th free form surface S2.8, and rear surface free form surface S2 is about coordinate plane xOz and coordinate plane yOz symmetry; Laser beam through the first free form surface S2.1, the second free form surface S2.2, the 3rd free form surface S2.3 and four selfs by curved surface S2.4 deviation, interior ring in extremely evenly throwing light in the field of illumination of laser beam on target face corresponding two four, laser beam is through the 5th free form surface S2.5, the 6th free form surface S2.6, the 7th free form surface S2.7 and the 8th free form surface S2.8 deviation, and the field of illumination of laser beam on target face corresponding two four be the outer shroud in the illumination extremely evenly;
Wherein, the face type of rear surface free form surface S2 is determined by following formula:
The first free form surface S2.1, the second free form surface S2.2, the 3rd free form surface S2.3 and four selfs determine that by the face type of curved surface S2.4 formula is
Wherein
The face type of the 5th free form surface S2.5, the 6th free form surface S2.6, the 7th free form surface S2.7 and the 8th free form surface S2.8 determines that formula is
Wherein
R
MaxBe the maximum radius of laser beam in cross section, front surface planar S 1 position, r
Max1And r
Min1, r
Max2And r
Min2Be respectively on the target face two four extremely evenly the throw light on endocyclic area of hot spot and the maximum outside diameter and the minimum diameters of outer region, w
0For spot intensity on the front surface planar S 1 is the radius at the 1/e place of center intensity, θ
MaxAnd θ
MinBe the straight border of two four auroral spots of being positioned at first quartile in the target face field of illumination and the angle of x axle forward, (t
x, t
y, t
z) be the rectangular coordinate of some T in the target face field of illumination, (θ,
Be the spherical coordinates that rear surface free form surface S2 goes up some P ρ), the span of θ is [0, pi/2],
Span be [0, pi/2), ρ
θWith
Be respectively radius vector ρ about θ and
Partial derivative, n
IBe the refractive index of free-form surface lens, n
OBe the refractive index of medium, and n
O<n
I, π is a circular constant.
Below in conjunction with concrete example, describe the implementation procedure that is used for two four free-form surface lens that extremely evenly throw light on of the present invention in detail, two four parameters of extremely evenly throwing light on are as shown in table 1.
Table 1
As shown in Figure 2, Fig. 2 is the design concept figure that is used for two four free-form surface lens that extremely evenly throw light on.Getting the direction that laser beam propagates is the forward of z axle, the intersection point of lens rear surface free form surface S2 and z axle for put a B (0,0, h).For ease of description to embodiment, make front surface planar S 1 be positioned at coordinate plane xOy, laser beam adopts fundamental-mode gaussian beam, and this fundamental-mode gaussian beam distribution of amplitudes on planar S 1 after beam-expanding system expands bundle satisfies following formula
According to above-mentioned distribution of amplitudes, try to achieve the intensity distributions of laser beam on planar S 1
In an embodiment, get w
0=3mm, h=10mm, the ordinate t of target face and z axle intersection point
z=500mm, the distributed areas of light beam on lens front surface planar S 1 are that a radius is R
MaxThe border circular areas of=6.5mm.
Need clear and definite to be, the laser beam of required shaping is not limited to fundamental-mode gaussian beam, and amplitude E (x, y) or light intensity I
1(x, y) the available functions expression formula is represented and laser beam with optical axis rotational symmetry matter all is suitable for.Free-form surface lens front surface S 1 can be plane, sphere or the conical surface, and for ease of design, front surface S 1 is taken as the plane among the embodiment.
In Fig. 2, any light R in the incident laser light beam
iVertical front surface planar S 1 incident is incident to the arbitrfary point P (p on the free form surface S2 of rear surface after propagating certain distance between front surface planar S 1 and the rear surface free form surface S2
x, p
y, p
z), through rear surface free form surface S2 refraction, emergent ray is incident to the some T (t on the target face field of illumination again
X,t
y, t
z).Therefore, as long as according to the concrete lighting requirement of target face, on the free form surface S2 of rear surface, determine the coordinate of corresponding some P and curved surface for each bar light of incident laser light beam and, can realize the shaping requirement of being scheduled at a slope at P place.
If the rear surface parametric equation of free form surface S2 under rectangular coordinate system is
Or write as vector equation
Wherein,
Be a position vector of P correspondence, (θ,
ρ (θ,
)) be the spherical coordinates that rear surface free form surface S2 goes up some P, θ is a position vector
The angle of projection on the x-y plane and x axle,
Be position vector
With the angle of z axle, ρ (θ,
) be position vector
Mould, and ρ (θ,
) be θ and
Function.Therefore, position vector
Can be expressed as again
Since on the space curved surface some method at place vow two multiplication crosses that curve is cut arrow that equal on the curved surface through this point, therefore, rear surface free form surface S2 a P place the per unit system arrow
Can be expressed as
With
Be respectively vector of unit length
θ and
Derivative on the direction, ρ
θWith
The radius vector ρ that is respectively a P θ and
Derivative on the direction, expression rear surface free form surface S2 is at the curved surface slope at a P place.
Laser beam has fabulous directivity, can be considered directional light at short propagation distance inner laser light beam, because front surface planar S 1 is perpendicular to the direction of propagation of laser beam, the deviation of 1 pair of laser beam of front surface planar S can be ignored, and the unit direction vector that therefore is incident to the laser beam of rear surface free form surface S2 can be taken as
In Fig. 2, be from rear surface free form surface S2 point P outgoing and the unit direction vector that is incident to the emergent ray of target face field of illumination point T
The position vector of the T correspondence of setting up an office is
Vector of unit length then
Can be expressed as
Go up the unit direction vector of the incident ray at some P place according to rear surface free form surface S2
Unit direction vector with emergent ray
Can get by refraction law
According to this refraction relational expression and rear surface free form surface S2 a P place the per unit system arrow
Expression formula, can try to achieve rear surface free form surface S2 and go up the rectangular coordinate of refracted ray incidence point T on the spherical coordinates, target face field of illumination of laser beam incidence point P, the corresponding relation between this three of curved surface slope that rear surface free form surface S2 goes up laser beam incidence point P place
Wherein
Order
Then
Obtain an ordinary differential equation group, starting condition: ρ (0,0)=h.
Because above-mentioned ordinary differential equation group contains parametric t
x, t
yAnd t
z, the coordinate relation between the some P that also need construct some T on the free form surface S2 of rear surface and target face field of illumination before this ordinary differential equation group of numerical solution.
With reference to the energy mapping relations of Fig. 3 and free-form surface lens of the present invention shown in Figure 4, radius is R
MaxLaser beam in the border circular areas of=6.5mm ring internal diameter in forming on target face after the shaping is r
Min1, external diameter is r
Max1, bore diameter of outer ring is r
Min2, external diameter is r
Max2Two four extremely even field of illuminations, according to energy conservation
The illumination of trying to achieve the target face field of illumination is
Radius is R on the corresponding incident laser beam cross section in hypothetical target face upper inner ring field of illumination
1Border circular areas, according to energy conservation
Try to achieve
With reference to the interior ring energy mapping relations of free-form surface lens of the present invention shown in Figure 3, suppose radius be in the border circular areas of r laser beam through after the shaping on target face the formation internal diameter be r
Min1, external diameter is r
1Four extremely even field of illuminations, that is to say that on beam cross section radius is that the corresponding field of illumination of the annulus radius of r is r
1Annulus, according to energy conservation
Try to achieve r and r
1Relational expression
Because laser beam before the shaping and the intensity distributions of laser beam on its cross section after the shaping are all about plane xOz and plane yOz symmetry, therefore the desirable zone that is positioned at first quartile is analyzed.The zone of supposing incident laser beam cross section interior angle θ place is corresponding to target face field of illumination angle (θ
1-θ
Min) zone at place, according to energy conservation
Try to achieve θ and θ
1Relational expression
And then try to achieve on the target face field of illumination coordinate of point T
t
x=r
1×cosθ
1
t
y=r
1×sinθ
1
And
Thereby construct the coordinate relation between a T and the some P.
With reference to the outer shroud energy mapping relations of free-form surface lens of the present invention shown in Figure 4, suppose that internal diameter is R
1, external diameter is that laser beam in the annular region of r is r through forming internal diameter after the shaping on target face
Min2, external diameter is r
1Four extremely even field of illuminations, that is to say that on beam cross section radius is that the corresponding field of illumination of the annulus radius of r is r
1Annulus, according to energy conservation
Try to achieve r and r
1Relational expression
Because laser beam before the shaping and the intensity distributions of laser beam on its cross section after the shaping are all about plane xOz and plane yOz symmetry, therefore the desirable zone that is positioned at first quartile is analyzed.The zone of supposing incident laser beam cross section interior angle θ place is corresponding to target face field of illumination angle (θ
1-θ
Min) zone at place, according to energy conservation
Try to achieve θ and θ
1Relational expression
t
x=r
1×cosθ
1
t
y=r
1×sinθ
1
According to the coordinate relation between constructed some T that goes out and the some P, utilize fourth-order Runge-Kutta method that the ordinary differential equation group is found the solution.Because rear surface free form surface S2 is about plane xOz and plane yOz symmetry, optional fetch bit in
The first free form surface S2.1 and the 5th free form surface S2.5 as finding the solution object.At first discretize is carried out according to getting fixed step-length in the value zone of θ, at each discretized values θ
iThe place is with θ
iBe considered as constant, will
As variable, utilize the fourth-order Runge-Kutta method programming to find the solution ordinary differential equation according to starting condition ρ (0,0)=h then
The data of being tried to achieve are the face type of the first free form surface S2.1 and the 5th free form surface S2.5, at last with the first free form surface S2.1 with the 5th free form surface S2.5 carries out plane xOz and plane yOz symmetry can obtain the second free form surface S2.2, the 3rd free form surface S2.3, four selfs by curved surface S2.4, the 6th free form surface S2.6, the 7th free form surface S2.7, the 8th free form surface S2.8.
Simulate effect figure is extremely evenly thrown light on referring to Fig. 6 (a) in target face field of illumination two four, and shaping process energy transmission efficiency is 90.73%, and target face field of illumination illuminance uniformity is 85.38%.
Work as r
Max1=r
Min1=r
Min2The time, target face field of illumination two four extremely evenly illumination develops into single four extremely evenly illuminations, the structural representation of the free-form surface lens of this moment adopts the first free form surface S2.1, the second free form surface S2.2, the 3rd free form surface S2.3 and four selfs to constitute whole rear surface free form surface S2 by curved surface S2.4 as shown in Figure 5.Simulate effect figure is extremely evenly thrown light on referring to Fig. 6 (b) in target face field of illumination four, and shaping process energy transmission efficiency is 90.64%, and target face field of illumination illuminance uniformity is 85.13%.
By Fig. 1 and Fig. 5 as can be known, the free-form surface lens that the present invention proposes only comprises an eyeglass, compact conformation, simple.By analog result as can be known, two four free-form surface lens that extremely evenly throw light on that are used for that the present invention proposes have fabulous shaping effect.The efficiency of light energy utilization is to simulate gained under not plating the situation of anti-reflection film on each surface of free-form surface lens, and when the front surface planar S 1 of giving free-form surface lens and rear surface free form surface S2 all plate anti-reflection film, the efficiency of light energy utilization will be higher.
Need at this clear and definite to be, be used for single four extremely evenly the free-form surface lens of illumination belong to be used for two four extremely evenly the free-form surface lens of illumination at r
Max1=r
Min1=r
Min2The time a kind of special case, therefore be used for single four extremely evenly the free-form surface lens of illumination be contained in and be used for the two four extremely even free-form surface lens of illumination, ought to be in claim scope of the present invention.
Be used for the free-form surface lens of single four extremely even illuminations and be used for two four free-form surface lens that extremely evenly throw light on can be used for the photolithographic exposure system, help to reduce the complexity of photolithographic exposure system architecture, improve the efficiency of light energy utilization of photolithographic exposure system.
Claims (1)
1. one kind is used for two four free-form surface lens that extremely evenly throw light on, it is characterized in that comprising front surface plane (S1), rear surface free form surface (S2) and the face of cylinder, side (S3), front surface plane (S1) is connected by the face of cylinder, side (S3) with rear surface free form surface (S2), front surface plane (S1) is perpendicular to the laser beam direction of propagation, and rear surface free form surface (S2) is used for the deviation laser beam; Rear surface free form surface (S2) comprises first free form surface (S2.1), second free form surface (S2.2), the 3rd free form surface (S2.3), four selfs are by curved surface (S2.4), the 5th free form surface (S2.5), the 6th free form surface (S2.6), the 7th free form surface (S2.7), the 8th free form surface (S2.8) and the face of cylinder (S2.9), first free form surface (S2.1), second free form surface (S2.2), the 3rd free form surface (S2.3), four selfs are by curved surface (S2.4), the 5th free form surface (S2.5), the 6th free form surface (S2.6), the 7th free form surface (S2.7) is connected by the face of cylinder (S2.9) with the 8th free form surface (S2.8), and rear surface free form surface (S2) is about coordinate plane xOz and coordinate plane yOz symmetry; Laser beam through first free form surface (S2.1), second free form surface (S2.2), the 3rd free form surface (S2.3) and four selfs by curved surface (S2.4) deviation, interior ring in extremely evenly throwing light in the field of illumination of laser beam on target face corresponding two four, laser beam is through the 5th free form surface (S2.5), the 6th free form surface (S2.6), the 7th free form surface (S2.7) and the 8th free form surface (S2.8) deviation, and the field of illumination of laser beam on target face corresponding two four be the outer shroud in the illumination extremely evenly;
Wherein, the face type of rear surface free form surface (S2) is determined by following formula:
First free form surface (S2.1), second free form surface (S2.2), the 3rd free form surface (S2.3) and four selfs determine that by the face type of curved surface (S2.4) formula is
Wherein
The face type of the 5th free form surface (S2.5), the 6th free form surface (S2.6), the 7th free form surface (S2.7) and the 8th free form surface (S2.8) determines that formula is
Wherein
R
MaxBe the maximum radius of laser beam in cross section, position, front surface plane (S1), r
Max1And r
Min1, r
Max2And r
Min2Be respectively on the target face two four extremely evenly the throw light on endocyclic area of hot spot and the maximum outside diameter and the minimum diameters of outer region, w
0For front surface plane (S1) goes up spot intensity is the radius at the 1/e place of center intensity, θ
MaxAnd θ
MinBe the straight border of two four auroral spots of being positioned at first quartile in the target face field of illumination and the angle of x axle forward, (t
x, t
y, t
z) be the rectangular coordinate of some T in the target face field of illumination,
Be the spherical coordinates of the last point of rear surface free form surface (S2) P, the span of θ is [0, pi/2],
Span be [0, pi/2), ρ
θWith
Be respectively radius vector ρ about θ and
Partial derivative, n
IBe the refractive index of free-form surface lens, n
OBe the refractive index of medium, and n
O<n
I, π is a circular constant.
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CN103175611B (en) * | 2013-02-20 | 2015-02-18 | 浙江大学 | Free-form optical device used for correcting astigmatism and coma aberration in spectrograph |
CN103149809B (en) * | 2013-03-22 | 2014-12-17 | 中国科学院上海光学精密机械研究所 | Off-axis illuminating device for photoetching machine equipment |
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