CN101913835B - Foamed ceramic reinforcing fiber aerogel insulating material and preparation method thereof - Google Patents

Foamed ceramic reinforcing fiber aerogel insulating material and preparation method thereof Download PDF

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CN101913835B
CN101913835B CN 201010248197 CN201010248197A CN101913835B CN 101913835 B CN101913835 B CN 101913835B CN 201010248197 CN201010248197 CN 201010248197 CN 201010248197 A CN201010248197 A CN 201010248197A CN 101913835 B CN101913835 B CN 101913835B
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preparation
fiber
foamed
matrix material
insulating material
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CN101913835A (en
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曾令可
高富强
王慧
程小苏
刘平安
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South China University of Technology SCUT
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South China University of Technology SCUT
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Abstract

The invention discloses a foamed ceramic reinforcing fiber aerogel insulating material and a preparation method thereof. The method comprises the following steps of: preparing a fiber silicasol-containing foamed ceramic composite material; continuously stirring the composite material by a sol-gel process so as to uniformly disperse chopped fiber in SiO2 sol; filling the composite material consisting of the fiber and the sol in the pores of porous ceramics through vacuum impregnation technology; and preparing the insulating material by processes such as aging, modifying and drying and the like for preparing aerogel. The insulating material has high intensity and low heat conduction coefficient, wherein foamed ceramics are taken as the framework of the composite material to have reinforcing and supporting effects, so that the main intensity of the composite material is borne by the foamed ceramics; the chopped fiber has certain reinforcing effect and can prevent the SiO2 aerogel from great contraction after being dried and falling from the foamed ceramics; and the SiO2 aerogel mainly has heat insulation effect by means of the superior heat-insulating property of the aerogel on the composite material.

Description

A kind of foamed ceramic reinforcing fiber aerogel insulating material and preparation method thereof
Technical field
The present invention relates to a kind of lagging material and preparation method thereof, especially relate to a kind of foamed ceramic reinforcing fiber aerogel insulating material and preparation method thereof.
Background technology
Premium propertiess such as porous foam ceramic has low density, high firmness, thermal conductivity is low, void content is big, high temperature resistant, corrosion-resistant, wear-resistant are widely used in a plurality of fields such as environmental protection, building, kiln furnitures, the energy, chemical industry, smelting.
SiO 2Gas gel has nano-porous structure, and its porosity is up to more than 90%, and density is minimum can be to 0.001g/cm 3, be to know the lightest solid material in the world at present, also be the minimum material of thermal conductivity of generally acknowledging, its thermal conductivity ratio air is also low, so it has the prospect of using very widely.
Premium propertiess such as though porous foam ceramic has low density, high firmness, thermal conductivity is low, void content is big, high temperature resistant, corrosion-resistant, wear-resistant; But its relative thermal conductivity ratio is higher; More than 0.25, restricted its popularization in practical application to a certain extent mostly; SiO 2Gas gel is because its good heat-proof quality; Be considered at present that effect of heat insulation is best in the world; The thermal insulation material that the use prospect is best; But itself have a lot of shortcomings of gas gel inherent as a kind of gas gel, low like intensity, fragility is big, cost is high has restricted its popularization in practical applications.
Existing solution has following several kinds: 1) with inorganic staple fibre and foamed ceramics compound under certain conditions (referring to 101475400A " a kind of floamed ceramic reinforcing fiber porous ceramic "), improved the intensity of foamed ceramics greatly, but its heat-proof quality is relatively poor; 2) gas gel and staple fibre is compound, promptly in the colloidal sol process, add scattered inorganic staple fibre, let fiber follow the process of whole collosol and gel; Final through supercritical fluid drying formation material (referring to No. 97106652.3 " modified nanometer heat insulating material and production technique thereof "); Though its physical strength increases, but still be difficult to satisfy the request for utilization of severe rugged environment, moreover it adopts supercritical fluid drying; Cost height, poor stability, complex equipments, and intensity is also lower; 3) fiber preform and aerogel material is compound, utilizes Infiltration Technics that colloidal sol is infiltrated as in the fiber preform, then through supercritical fluid drying (referring to 200510031952.0 " a kind of aerogel composites and preparation method thereof "); Though physical strength heat conductivility etc. improves a lot; Intensity when fiber preform is done skeleton is compared still much smaller with foamed ceramics, it adopts supercritical fluid drying in addition, complex equipments; Dangerous big, cost is high.
Summary of the invention
The object of the invention is to overcome above-mentioned defective, and foamed ceramic reinforcing fiber aerogel insulating material that a kind of physical strength is high, heat-proof quality is fabulous and preparation method thereof is provided.
The present invention is concrete to adopt following technical scheme to realize:
A kind of foamed ceramic reinforcing fiber aerogel insulating material; Its formation comprises foamed ceramics; Aerosil and fiber; Said foamed ceramics and fiber are not all participated in the reaction of collosol and gel, and foamed ceramics can be that aluminum oxide foam pottery also can be a foam silicon carbide ceramics, and what fiber adopted is mullite fiber, ceramic short fiber or spun glass.Said foamed ceramics has the ceramic foam of communicating aperture for being that precursor is produced with the organic foam, specifically through following method preparation.
The preparation method of a kind of foamed ceramic reinforcing fiber aerogel insulating material provided by the invention is that non-supercritical drying prepares, and concrete steps are following:
(1) preparation of the foamed ceramics matrix material of fibre-bearing silicon sol: with mol ratio is that 1: 4~5: 4~7 tetraethoxy, second alcohol and water mix; Stir according to ratio 1: 1~20 adding blending in of fibers of quality of fiber with the quality that is scaled aerosil according to the tetraethoxy consumption, adding sour adjust pH then is 1.5~4.5; Treating to add after its abundant hydrolysis alkali, to regulate pH be 7.0~8.5 again; Be about to form in the gel in system, foamed ceramics put into also the alcosol that contains fiber of gel not and placed vacuum unit, through the vacuum infiltration technology; Make the inner space of the abundant filled and process pottery of the colloidal sol that contains fiber; And at internal gelation, treat that gelation finishes after, promptly make said matrix material;
(2) matrix material is aging: take out above-mentioned matrix material, put into more than the aging 48h of mother liquor, said mother liquor consist of tetraethoxy: ethanol: the mol ratio of water is 1: 4~5: 4~7;
(3) modification of matrix material: taking out the matrix material after aging, is modification 12~24 hours in 1: 5~10 the modification liquid in trimethylchlorosilane and propyl carbinol volume ratio;
(4) solution displacement: after modification finishes, earlier in the displacement liquid displace of propyl carbinol and normal hexane composition, in the displacement liquid displace of pure hexane, make internal liquid fully replace again in matrix material;
(5) drying: carry out drying after the replacement completion, promptly obtain foamed ceramic reinforcing fiber aerogel insulating material.
Preferably, the mol ratio of the said tetraethoxy of step (1), ethanol, water is 1: 4: 6, and said water is deionized water, and acid is hydrochloric acid, and alkali is ammoniacal liquor.
Preferably, the said system of step (1) is about to form and is meant in the gel when adding alkali in meter 45~90s.
Preferably, the mol ratio of the said tetraethoxy of step (2), ethanol, water is 1: 4: 6.
Preferably, the condition of the said modification of step (3) is at 50 ℃ of following constant temperature 24h, the surface chemical modification that wet gel is carried out.
Preferably, the displacement liquid that said propyl carbinol of step (4) and normal hexane are formed is replaced in two stages, and the fs, 10~15h/ time, subordinate phase was replaced 2~3 times with 1: 1 displacement liquid with 3: 1 displacement liquid of volume ratio displacement 1~2 time; At last with pure hexane displacement 1~3 time, 20~30h/ time.
Preferably, the method drying that step (5) drying process adopts the normal temperature and pressure desiccating method to combine with vacuum drying technique is promptly carried out constant pressure and dry earlier, carries out vacuum-drying again, and the condition of said constant pressure and dry is: temperature 60-80 ℃, time are 6-12h; Vacuum drying condition is: vacuum tightness 52.5~84MPa, 70 ℃~150 ℃ of temperature, time 6~12h.Purpose is in order to get rid of organic liquid as much as possible as far as possible; Because these liquid have very big influence to the sealing property of vacuum dryer; Must try one's best and discharge before the vacuum-drying prerequisite, fully discharge the organic liquid and the micro-surplus water that does not displace of composite inner in the entering vacuum-drying stage for carrying out.
Preferably, the said foamed ceramics of step (1) is alumina porous ceramic or foam silicon carbide ceramics.
Preferably, the said fiber of step (1) is ceramic short fiber, mullite fiber or spun glass.
When the present invention prepared the foamed ceramics matrix material adding acid of fibre-bearing silicon sol, pH helped the abundant hydrolysis of silicon alkoxide between 1.5-4.5; PH is between 7.0-8.5 when adding alkali, and help the carrying out of gelation this moment, if the pH value is too high, it is too fast that the time is carried out in gelation, and the foamed ceramics that has little time fully to infiltrate has just been accomplished gelation.
The present invention has adopted the vacuum infiltration technology in fiber gas gel and foamed ceramics recombination process; So-called vacuum infiltration technology just is meant that fibre-bearing colloidal sol does not also form before the gel, ceramic foam is immersed wherein, because there are a lot of holes ceramic foam inside; Fibrous colloidal sol has certain viscosity; Can not the completely filled ceramic foam inner space, at this moment adopt the method that vacuumizes, make that fibrous colloidal sol was filled its space when ceramic foam internal porosity gas was discharged.
The present invention compared with prior art has following advantage:
(1) matrix material of staple fibre and colloidal sol is filled in the foamed ceramics communicating aperture, and through the compound enhancing of fiber gas gel, the intensity of the lagging material of preparing is higher, and thermal conductivity is lower.
(2) the present invention adds gas gel in foamed ceramics, and wherein foamed ceramics plays the enhancing supporting role as the skeleton of matrix material, and the main intensity of matrix material is born thus; Staple fibre has certain enhancement on the one hand, can prevent SiO on the other hand 2The dry post shrinkage of gas gel is too big, from foamed ceramics, comes off; SiO 2Gas gel relies on its superior heat-proof quality in matrix material, mainly play heat-blocking action, and therefore, the thermal insulation of this lagging material is enhanced.
(3) gas gel drying process of the present invention adopts vacuum drying technique and the method that the Air drying technology combines, and has reduced preparation cost, has shortened time of drying.
Description of drawings
Fig. 1 is preparation technology's schema of the present invention;
Fig. 2 is ceramic foam figure when not adding the fiber gas gel;
Fig. 3 is ceramic foam figure behind the interpolation fiber gas gel;
Embodiment
Below in conjunction with specific embodiment the present invention is done further concrete detailed description the in detail, but embodiment of the present invention is not limited thereto, the processing parameter for not indicating especially can carry out with reference to routine techniques.
Embodiment 1
Tetraethoxy 0.1mol, ethanol 0.4mol, water 0.6mol are mixed stirring, are to add mullite fiber (be 1.04g) at 1: 20 according to the mass ratio of fiber and gas gel, add hydrochloric acid (1mol/L) after stirring 3min; Regulating pH is 3.5, after stirring 30min under 50 ℃ of conditions, adds ammoniacal liquor (10mol/L), and regulating pH is 8.0; After stirring 60s alumina porous ceramic is put into colloidal sol; And put it into (the upward DZF-6020B of Hai'an booth scientific instrument ltd) in the vacuum unit, and vacuum tightness is 73.5Mpa, temperature is 25 ℃; Take out behind the 30min and place tetraethoxy: ethanol: the mixed solution of water; Its mol ratio is 1: 4: 6 (tetraethoxy 0.2mol, ethanol 0.8mol, water 1.2mol), takes out behind the 48h and puts into the modification liquid that contains trimethylchlorosilane and propyl carbinol, at 50 ℃ of following constant temperature 24h; Wet gel is carried out surface chemical modification, and the volume ratio of trimethylchlorosilane and propyl carbinol is 1: 7.Take out afterwards to adopt respectively and replaced with three kinds of displacement liquids of pure hexane in 3: 1,1: 1 with volume ratio; Replacement sequence is: replace 2 times with 3: 1 displacement liquid earlier; Time swap 12h, the displacement liquid that adopted again 1: 1 is replaced 3 times, and each time swap is 12h; Adopt pure hexane displacement 2 times at last, time swap is 24h; After the replacement completion, first dry 50h in 50 ℃ normal temperature and pressure loft drier is transferred to vacuum tightness and is 70 ℃ of dry 6h in the vacuum drying oven of-0.1Pa, 100 ℃ of dry 6h, 150 ℃ of dry 2h when waiting not have obvious liquid.
The intensity of general aluminum oxide foam pottery is less than 3.0MPa, and the intensity of general Mullite Ceramic Fibres is less than 0.5MPa, and the ultimate compression strength of general gas gel is extremely low, be the minimum material of intensity in the world, and the ultimate compression strength of three's matrix material is 3.2MPa.General SiO 2The thermal conductivity of gas gel is 0.013W/Km; The thermal conductivity of Mullite Ceramic Fibres is 0.1W/Km separately; The thermal conductivity of aluminum oxide foam pottery is 0.3W/Km separately, and the thermal conductivity of the aluminum oxide foam pottery fortifying fibre aerogel heat-insulating material of present embodiment preparation is 0.15W/Km.
Embodiment 2
The different of this embodiment and embodiment 1 are: adopt foam silicon carbide ceramics to replace aluminum oxide foam pottery.The ultimate compression strength of the aluminum oxide foam pottery fortifying fibre aerogel heat-insulating material of present embodiment preparation reaches 5.3MPa, and thermal conductivity is 0.13W/Km, and the foam silicon carbide ceramics thermal conductivity is 0.25W/Km separately.
Embodiment 3
The different of this embodiment and embodiment 1 are: the fiber of adding is a mullite fiber; The mass ratio of itself and gas gel is adjusted into 1: 5; The mullite fiber that promptly adds 4.06g, the ultimate compression strength that makes lagging material is 3.8MPa, thermal conductivity is 0.18W/Km.
Embodiment 4
The different of this embodiment and embodiment 3 are: adopt foam silicon carbide ceramics to replace aluminum oxide foam pottery, the ultimate compression strength of the lagging material of system is 6.0MPa, and thermal conductivity is 0.16W/Km.
Embodiment 5
The different of this embodiment and embodiment 1 are: the mol ratio of the tetraethoxy of employing, second alcohol and water is 1: 4: 4, and the ultimate compression strength of the lagging material of system is 3.15MPa, and thermal conductivity is 0.17W/Km.
Embodiment 6
The different of this embodiment and embodiment 1 are: the mol ratio of the tetraethoxy of employing, second alcohol and water is 1: 5: 7, and the ultimate compression strength of the lagging material of system is 3.22MPa, and thermal conductivity is 0.16W/Km.
The foregoing description is a preferred implementation of the present invention; But embodiment of the present invention is not restricted to the described embodiments; Other any do not deviate from change, the modification done under spirit of the present invention and the principle, substitutes, combination, simplify; All should be the substitute mode of equivalence, be included within protection scope of the present invention.

Claims (10)

1. the preparation method of a foamed ceramic reinforcing fiber aerogel insulating material is characterized in that, concrete steps are following:
(1) preparation of the foamed ceramics matrix material of fibre-bearing silicon sol: with mol ratio is that 1: 4~5: 4~7 tetraethoxy, second alcohol and water mix; Stir according to ratio 1: 1~20 adding blending in of fibers of quality of fiber with the quality that is scaled aerosil according to the tetraethoxy consumption, adding sour adjust pH then is 1.5~4.5; Treating to add after its abundant hydrolysis alkali, to regulate pH be 7.0~8.5 again; Be about to form in the gel in system, foamed ceramics put into also the alcosol that contains fiber of gel not and placed vacuum unit, through the vacuum infiltration technology; Make the inner space of the abundant filled and process pottery of the colloidal sol that contains fiber; And at internal gelation, treat that gelation finishes after, promptly make said matrix material;
(2) matrix material is aging: take out above-mentioned matrix material, put into more than the aging 48h of mother liquor, said mother liquor consist of tetraethoxy: ethanol: the mol ratio of water is 1: 4~5: 4~7;
(3) modification of matrix material: taking out the matrix material after aging, is modification 12~24 hours in 1: 5~10 the modification liquid in trimethylchlorosilane and propyl carbinol volume ratio;
(4) solution displacement: after modification finishes, earlier in the displacement liquid displace of propyl carbinol and normal hexane composition, in the displacement liquid displace of pure hexane, make internal liquid fully replace again in matrix material;
(5) drying: carry out drying after the replacement completion, promptly obtain foamed ceramic reinforcing fiber aerogel insulating material.
2. preparation method according to claim 1 is characterized in that, the mol ratio of the said tetraethoxy of step (1), ethanol, water is 1: 4: 6, and said water is deionized water, and acid is hydrochloric acid, and alkali is ammoniacal liquor.
3. preparation method according to claim 1 is characterized in that, the said system of step (1) is about to form and is meant in the gel when adding alkali in meter 45~90s.
4. preparation method according to claim 1 is characterized in that, the mol ratio of the said tetraethoxy of step (2), ethanol, water is 1: 4: 6.
5. preparation method according to claim 1 is characterized in that, the said modified condition of step (3) is at 50 ℃ of following constant temperature 24h.
6. preparation method according to claim 1; It is characterized in that the displacement liquid that said propyl carbinol of step (4) and normal hexane are formed is replaced in two stages, the fs is with 3: 1 displacement liquid of volume ratio displacement 1~2 time; 10~15h/ time, subordinate phase is replaced 2~3 times with 1: 1 displacement liquid; At last with pure hexane displacement 1~3 time, 20~30h/ time.
7. preparation method according to claim 1 is characterized in that, the said drying process of step (5) is to carry out constant pressure and dry earlier, carries out vacuum-drying again, and the condition of said constant pressure and dry is: temperature 60-80 ℃, time are 6-12h; Vacuum drying condition is: vacuum tightness 52.5~84MPa, 70 ℃~150 ℃ of temperature, time 6~12h.
8. preparation method according to claim 1 is characterized in that, the said foamed ceramics of step (1) is alumina porous ceramic or foam silicon carbide ceramics.
9. preparation method according to claim 1 is characterized in that, the said fiber of step (1) is ceramic short fiber, mullite fiber or spun glass.
10. a foamed ceramic reinforcing fiber aerogel insulating material is characterized in that, it is made by any described preparation method of claim 1~9.
CN 201010248197 2010-08-06 2010-08-06 Foamed ceramic reinforcing fiber aerogel insulating material and preparation method thereof Expired - Fee Related CN101913835B (en)

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