CN101912950A - Ingot casting device for automatically clearing impurity and finishing appearance - Google Patents

Ingot casting device for automatically clearing impurity and finishing appearance Download PDF

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Publication number
CN101912950A
CN101912950A CN 201010251306 CN201010251306A CN101912950A CN 101912950 A CN101912950 A CN 101912950A CN 201010251306 CN201010251306 CN 201010251306 CN 201010251306 A CN201010251306 A CN 201010251306A CN 101912950 A CN101912950 A CN 101912950A
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China
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hydraulic jack
guide post
scraper plate
axle sleeve
plate
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CN 201010251306
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CN101912950B (en
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施长智
施秋燕
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Abstract

The invention belongs to the field of non-ferrous metal melting equipment, and relates to an ingot casting device for automatically clearing impurity and finishing appearance. The device comprises a casting part, a baffle plate, a scraper assembly, an edge scraping assembly and an ingot mold, wherein the casting part adjusts the flow by using the dynamic balance principle; the scraper assembly removes oxide layers and impurity; and the edge scraping assembly finishes the ingot casting appearance. The device has the advantages that: because of the adoption of the technical scheme, the device automatically controls the flow and the weight, clears the impurity and finishes the appearance by electric and mechanical automatic control combination; and the device replaces manual operation, improves the dangerous and hard working environment of workers, reduces the labor intensity, improves the work efficiency, has a simple structure, and does not use manual operation.

Description

The ingot casting device of automatically clearing impurity, finishing appearance
Technical field
The invention belongs to the non-ferrous metal metallurgy apparatus field, relate to the ingot casting device of a kind of automatically clearing impurity, finishing appearance.
Technical background
At present, the pouring type that adopts is earlier liquid in the stove to be poured in the bag, regulating the height of bag and angle of inclination uphill casting liquid so crane in ingot mould by the workman again uses the frequent time longer, advance to spatter casualty accident simultaneously easily, and a procedure arranged all in the ingot casting process, oxide layer and impurity with not yet cooling liquid surface in artificial removal's ingot mould, this procedure needs manually to wear thick and heavy work clothes, be with mask and gloves at high temperature, emitting by the danger of being scalded, manually liquid surface impurity is wiped off with two scraper plates, cooled off the back with manually overlap all around being shoveled at ingot casting; Working environment danger is arduous, and inefficiency and labour intensity are big.
Summary of the invention
In order to address the above problem, purpose of the present invention proposes that a kind of usefulness is electric, machinery automatically control combine and replace manually-operated ingot casting device with automatic control flow, weight, removal of contamination, finishing appearance.
Technical scheme of the present invention is: the ingot casting device of a kind of automatically clearing impurity, finishing appearance, this device comprise casting part, scraper plate assembly, scrape limit assembly and ingot mould (13); It is characterized in that described scraper plate assembly comprises guide post support (15), guide post (16), guide post axle sleeve (17), pull bar (18), scraper plate axle sleeve (19), hydraulic jack (20), scraper plate (21), the plate that is connected (22), upper plate (23), lower plate (24), turning cylinder (25), turning cylinder (26), spring (27), preceding magnet (49), back magnet (50) and stopping means; Described guide post support (15) is provided with described guide post axle sleeve (17) with affixed, the described guide post of described guide post (16) (16), described pull bar (18) one ends and described hydraulic jack (20) are affixed, the other end passes described guide post axle sleeve (17) and described scraper plate axle sleeve (19) is affixed with stopping means, described guide post axle sleeve (17) is provided with locating slot (53), and the alignment pin (54) on the described guide rod (18) slides at described locating slot (53); Described scraper plate axle sleeve (19) is affixed with described upper plate (23), described guide post axle sleeve (17) is affixed with the described plate that is connected (22), the described plate that is connected (22) is hinged with described turning cylinder (25), described upper plate (23) and described lower plate (24) two ends and described turning cylinder (25) and described turning cylinder (26) are hinged, described scraper plate (21) is hinged with described turning cylinder (26), be provided with described spring (27) between described scraper plate (21) and the described lower plate (24), described spring (27) is used to eject impurity;
The described limit assembly of scraping is by base (28) and be installed in laterally to scrape the limit assembly on the described base (28) and vertically scrape the limit assembly and constitute, and the described limit assembly of vertically scraping comprises standing way (29), push pedal (30), sliding way (31), touch switch (32), electro connecting pressure gauge (33) and power set; Eccentric position between described standing way (29) and the described sliding way (31) is provided with touch switch (32), described sliding way (31) is connected with hydraulic jack (35) by piston rod (34), described hydraulic jack (35) is provided with described electro connecting pressure gauge (33), and described push pedal (30) is connected with hydraulic jack (37) by piston rod (36); Described touch switch (32) is controlled described hydraulic jack (35); Electro connecting pressure gauge (33) is controlled described hydraulic jack (35) and described hydraulic jack (37); Be equipped with scraper (47) on described standing way (29) and the inboard opposite face of described sliding way (31);
The described limit assembly of laterally scraping comprises standing way (38), push pedal (39), sliding way (40), touch switch (41), electro connecting pressure gauge (42) and power set; Eccentric position between described standing way (38) and the described sliding way (40) is provided with touch switch (41), described sliding way (40) is connected with hydraulic jack (46) by piston rod (44), described hydraulic jack (46) is provided with described electro connecting pressure gauge (42), and described push pedal (39) is connected with the piston rod (45) of hydraulic jack (43); Described touch switch (41) is controlled described hydraulic jack (46); Electro connecting pressure gauge (42) is controlled described hydraulic jack (43) and described hydraulic jack (46); Be equipped with scraper (47) on described standing way (38) and the inboard opposite face of described sliding way (40);
The connection seam that described shutter (12) is used between the ingot mould (13) blocks, and guarantees that zinc liquid does not outflow;
The center of the side of described ingot mould (13) is provided with control pin (14), and described control pin (14) is used to regulate the work of described shutter (12) angle and control scraper plate assembly.
Described casting part comprises base support (1), triangle point (2), channel-section steel base (3), liquid storage pot (4), ballast box (6), shutter (12); On described liquid storage pot (4) and described ballast box (6) the mounting groove steel base (3), described channel-section steel base (3) places on the base support (1) by triangle point (2); Described liquid storage pot (4) is provided with balance cock (9), the upper end is provided with inlet tube (7), described inlet tube (7) is provided with inlet valve (8), and described inlet valve (8) is electrically connected with described balance cock (9), and described balance cock (9) is controlled described inlet valve (8); The bottom is provided with outlet (10), and described outlet (10) is provided with outlet valve (11).
The material of described shutter (12) is vanadium, molybdenum, niobium, tungsten, titanium, zirconium or tantalum.
Described scraper plate (21) material is vanadium, molybdenum, niobium, tungsten, titanium, zirconium or tantalum.
Described liquid storage pot (4) outside is provided with heat-insulation layer (5), is used to prevent liquid cools in the liquid storage pot.
Two ends are provided with location fulcrum (48) below the described channel-section steel base (3), are used to prevent the rollover of liquid storage pot.
Described stopping means comprises screw rod (51) and nut (52), and described screw rod (51) one ends and described pull bar (18) are last affixed, and the other end passes the last elongated hole (56) of upper plate (23) and is connected with described nut (52).
Beneficial effect of the present invention: owing to adopt technique scheme, the present invention controls to combine automatically by electric, machinery and realizes automatic control flow, weight, removal of contamination and finishing appearance; Replace manually-operated, not only improved workman's danger, arduous working environment, reduced labour intensity, improved operating efficiency, and simple in structure, without manually-operated.
Description of drawings
Fig. 1 is the structural representation of casting part of the present invention.
Fig. 2 is the plan structure schematic diagram of casting part of the present invention.
Fig. 3 is the structural representation of scraper plate assembly of the present invention.
Fig. 4 is the local enlarged diagram of scraper plate assembly of the present invention.
Fig. 5 is a structural representation of scraping the limit assembly of the present invention.
Fig. 6 is a plan structure schematic diagram of scraping the limit assembly of the present invention.
Fig. 7 is a left TV structure schematic diagram of scraping the limit assembly of the present invention.
Among the figure:
1. base support, 2. triangle point, 3. channel-section steel base, 4. liquid storage pot, 5. heat-insulation layer, 6 ballast boxes, 7. inlet tube, 8. inlet valve, 9. balance cock, 10. outlet, 11. outlet valves, 12. shutters, 13. ingot moulds, 14. the control pin, 15. guide post supports, 16. guide posts, 17. guide post axle sleeves, 18. pull bar, 19. scraper plate axle sleeves, 20. hydraulic jacks, 21. scraper plates, the plate 22. be connected, 23. upper plates, 24. lower plates, 25. turning cylinders, 26. turning cylinder, 27. springs, 28. bases, 29. standing ways, 30. push pedal, 31. sliding ways, 32. touch switch, 33. electro connecting pressure gauges, 34. piston rod, 35. hydraulic jacks, 36. piston rods, 37. hydraulic jacks, 38. standing way, 39. push pedals, 40. sliding ways, 41. touch switch, 42. electro connecting pressure gauge, 43. hydraulic jacks, 44. piston rods, 45. piston rods, 46. hydraulic jack, 47. scrapers, 48. location fulcrums, 49. preceding magnet, 50. back magnet, 51. screw rods, 52. nuts, 53. stopper slots, 54. spacer pin, 55. slideways, 56. elongated holes, 57. control contacts.
The specific embodiment
Below in conjunction with accompanying drawing technical scheme of the present invention is described further.
As Fig. 1, Fig. 2 is the structural representation of casting part of the present invention.As shown in Figure 1 and Figure 2, casting part comprises base support (1), triangle point (2), channel-section steel base (3), liquid storage pot (4) and ballast box (6); On liquid storage pot (4) and ballast box (6) the mounting groove steel base (3), channel-section steel base (3) places on the base support (1) by triangle point (2), and the following two ends of channel-section steel base (3) are respectively equipped with location fulcrum (48); Liquid storage pot (4) outside is provided with heat-insulation layer (5), one end is provided with balance cock (9), and the upper end is provided with inlet tube (7), and inlet tube (7) is provided with inlet valve (8), inlet valve (8) is electrically connected with balance cock (9), and balance cock (9) is controlled described inlet valve (8); The bottom is provided with outlet (10), and outlet (10) is provided with outlet valve (11); Outlet (10) front end is provided with shutter (12), the center of ingot mould (13) side is provided with control pin (14), control pin (14) is adjusted the angle of shutter (12), the connection that shutter (12) is blocked between the ingot mould (13) is stitched, control pin (14) is also gone up control contact (57) and is cooperated with being arranged on base support (1), and control contact (57) and hydraulic jack (20) are electrically connected.
As Fig. 3 is the structural representation of scraper plate assembly of the present invention.The scraper plate assembly comprises guide post support (15), guide post (16), guide post axle sleeve (17), pull bar (18), scraper plate axle sleeve (19), hydraulic jack (20), scraper plate (21), the plate that is connected (22), upper plate (23), lower plate (24), turning cylinder (25), turning cylinder (26), spring (27), preceding magnet (49), back magnet (50) and stopping means as shown in Figure 3; Guide post support (15) is affixed with guide post (16), guide post (16) is provided with guide post axle sleeve (17), pull bar (18) one ends and described hydraulic jack (20) are affixed, the other end passes guide post axle sleeve (17) and scraper plate axle sleeve (19) is affixed with screw rod (51), screw rod (51) cooperates with nut, guide post axle sleeve (17) is provided with locating slot (53), and the alignment pin (54) on the pull bar (18) slides in groove; Scraper plate axle sleeve (19) is affixed with upper plate (23), guide post axle sleeve (17) is affixed with the described plate that is connected (22), the plate (22) that is connected is hinged with turning cylinder (25), upper plate (23) and lower plate (24) two ends and turning cylinder (25) and turning cylinder (26) are hinged, scraper plate (21) is hinged with turning cylinder (26), is provided with spring (27) between scraper plate (21) and the lower plate (24).
Be illustrated in figure 4 as the local enlarged diagram of scraper plate assembly of the present invention.Scraper plate axle sleeve (19) is affixed with upper plate (23) as shown in Figure 4, guide post axle sleeve (17) is affixed with the described plate that is connected (22), the plate (22) that is connected is hinged with turning cylinder (25), upper plate (23) and lower plate (24) two ends and turning cylinder (25) and turning cylinder (26) are hinged, and upper plate (23) is provided with elongated hole (56).
As Fig. 5, Fig. 6, Fig. 7 is the structural representation of scraping the limit assembly of the present invention.As Fig. 5, Fig. 6, shown in Figure 7, scrape the limit assembly by base (28) and be installed in laterally to scrape the limit assembly on the described base (28) and vertically scrape the limit assembly and constitute, the described limit assembly of vertically scraping comprises standing way (29), push pedal (30), sliding way (31), touch switch (32), electro connecting pressure gauge (33) and 2 hydraulic jacks; Eccentric position between described standing way (29) and the described sliding way (31) is provided with touch switch (32), described sliding way (31) is connected with hydraulic jack (35) by piston rod (34), described hydraulic jack (35) is provided with described electro connecting pressure gauge (33), and described push pedal (30) is connected with hydraulic jack (37) by piston rod (36); Described touch switch (32) is controlled described hydraulic jack (35); Electro connecting pressure gauge (33) is controlled described hydraulic jack (35) and described hydraulic jack (37); Be equipped with scraper (47) on described standing way (29) and the inboard opposite face of described sliding way (31);
The described limit assembly of laterally scraping comprises standing way (38), push pedal (39), sliding way (40), touch switch (41), electro connecting pressure gauge (42) and 2 hydraulic jacks; Eccentric position between described standing way (38) and the described sliding way (40) is provided with touch switch (41), described sliding way (40) is connected with hydraulic jack (43) by piston rod (44), described hydraulic jack (43) is provided with described electro connecting pressure gauge (42), and described push pedal (39) is connected with hydraulic jack (46) by piston rod (45); Described touch switch (41) is controlled described hydraulic jack (43); Electro connecting pressure gauge (42) is controlled described hydraulic jack (46); Be equipped with scraper (47) on described standing way (38) and the inboard opposite face of described sliding way (40).
Operation principle: (is example with zinc) flow in the liquid storage pot (4) through inlet tube (7) and inlet valve (8) when the zinc liquid that melts, after zinc liquid in the liquid storage pot (4) and ballast box (6) reach balance, balance cock this moment (9) utilizes dynamic balance principle to regulate the flow of inlet valve (8), makes the zinc flow quantity that enters in the liquid storage pot (4) remain on the regulation flow; Open the outlet valve (11) on the outlet (10) simultaneously, regulate shutter (12) angle by the control pin (14) on the ingot mould (13), shutter (12) is blocked the seam of the connection between the ingot mould (13), guarantee that zinc liquid does not outflow, after zinc liquid is filled with in the ingot mould (13), motor-driven ingot mould (13) is under guide bar support (15), alignment pin on the ingot mould (14) is gone up control contact (57) UNICOM that is provided with base support (15), control contact (57) sends signal to hydraulic jack (20), it is moving to pulling back along guide post (16) that hydraulic jack (20) drives pull bar (18), under the magneticaction of preceding magnet (49), it is motionless that the scraper plate assembly keeps, pull bar (18) slides in scraper plate axle sleeve (19) and guide post axle sleeve (17), when pull bar (18) is pulled out in scraper plate axle sleeve (19), the front end of scraper plate assembly is sagging, scraper plate (21) is fallen in the ingot mould (13), regulate scraper plate (21) highly by regulating stopping means, scraper plate (21) was scraped in ingot mould (13), and the oxide layer and the impurity on zinc liquid surface in the groove are wiped off; Hydraulic jack (20) begins to push back pull bar (18) and resets, this moment is under the magneticaction of back magnet (50), the scraper plate assembly is motionless, pull bar (18) slides in sliding in guide post axle sleeve (17), be inserted in the scraper plate axle sleeve (19), the scraper plate assembly is locked on the parallel position, and drive guide post axle sleeve (17) is got back to initial position along guide post under the effect of alignment pin (54).
Zinc ingot metal cooling back is by pouring out in the groove, under the gravity effect, slide into above the vertical slideway of base (28) along slideway (55), zinc ingot metal touches the touch switch (32) on the slideway, touch switch (32) primer fluid compressing cylinder (35), promoting sliding way (31) by piston rod (34) tightens ingot casting, when pressure arrives setting, hydraulic jack (37) is gone up electro connecting pressure gauge (33) and is connected, stop solution compressing cylinder (35), primer fluid compressing cylinder (37) promotes push pedal (30) by piston rod (36) ingot casting is promoted along vertical slideway, after by the scraper (47) that is arranged on the both sides slideway both sides overlap being wiped off, zinc ingot metal is pushed on the transverse slipway, zinc ingot metal touches touch switch (41) in the transverse slipway, touch switch (41) primer fluid compressing cylinder (46) promotes sliding way (38) by piston rod (44) ingot casting is tightened, when pressure arrives setting, electro connecting pressure gauge (42) is connected, stop solution compressing cylinder (46), primer fluid compressing cylinder (43) promotes push pedal (41) by piston rod (45) ingot casting is promoted along transverse slipway, by being arranged on both sides slideway upper blades (47) the both sides overlap is wiped off.

Claims (7)

1. the ingot casting device of an automatically clearing impurity, finishing appearance, this device comprises casting part, shutter (12), scraper plate assembly, scrapes limit assembly and ingot mould (13), it is characterized in that,
Described scraper plate assembly comprises guide post support (15), guide post (16), guide post axle sleeve (17), pull bar (18), scraper plate axle sleeve (19), hydraulic jack (20), scraper plate (21), the plate that is connected (22), upper plate (23), lower plate (24), turning cylinder (25), turning cylinder (26), spring (27), preceding magnet (49), back magnet (50) and stopping means; Described guide post support (15) is provided with described guide post axle sleeve (17) with affixed, the described guide post of described guide post (16) (16), described pull bar (18) one ends and described hydraulic jack (20) are affixed, the other end passes described guide post axle sleeve (17) and described scraper plate axle sleeve (19) is affixed with stopping means, described guide post axle sleeve (17) is provided with locating slot (53), and the alignment pin (54) on the described pull bar (18) slides at described locating slot (53); Described scraper plate axle sleeve (19) is affixed with upper plate (23), described guide post axle sleeve (17) is affixed with the described plate that is connected (22), the plate (22) that is connected is hinged with turning cylinder (25), described upper plate (23) and described lower plate (24) two ends and described turning cylinder (25) and described turning cylinder (26) are hinged, described scraper plate (21) is hinged with described turning cylinder (26), be provided with described spring (27) between described scraper plate (21) and the described lower plate (24), described spring (27) is used to eject impurity;
The described limit assembly of scraping is by base (28) and be installed in laterally to scrape the limit assembly on the described base (28) and vertically scrape the limit assembly and constitute, and the described limit assembly of vertically scraping comprises standing way (29), push pedal (30), sliding way (31), touch switch (32), electro connecting pressure gauge (33) and 2 hydraulic jacks; Eccentric position between described standing way (29) and the described sliding way (31) is provided with touch switch (32), described sliding way (31) is connected with hydraulic jack (35) by piston rod (34), described hydraulic jack (35) is provided with described electro connecting pressure gauge (33), and described push pedal (30) is connected with hydraulic jack (37) by piston rod (36); Described touch switch (32) is controlled described hydraulic jack (35); Electro connecting pressure gauge (33) is controlled described hydraulic jack (35) and described hydraulic jack (37); Be equipped with scraper (47) on described standing way (29) and the inboard opposite face of described sliding way (31);
The described limit assembly of laterally scraping comprises standing way (38), push pedal (39), sliding way (40), touch switch (41), electro connecting pressure gauge (42) and 2 hydraulic jacks; Eccentric position between described standing way (38) and the described sliding way (40) is provided with touch switch (41), described sliding way (40) is connected with hydraulic jack (46) by piston rod (44), described hydraulic jack (46) is provided with described electro connecting pressure gauge (42), and described push pedal (39) is connected with the piston rod (45) of hydraulic jack (43); Described touch switch (41) is controlled described hydraulic jack (46); Electro connecting pressure gauge (42) is controlled described hydraulic jack (43) and described hydraulic jack (46); Be equipped with scraper (47) on described standing way (38) and the inboard opposite face of described sliding way (40);
Described shutter (12) is used for the seam of the connection between the ingot mould is blocked, and guarantees that zinc liquid does not outflow;
The center of the side of described ingot mould (13) is provided with control pin (14), and described control pin (14) is used to regulate the work of described shutter angle and control scraper plate assembly.
2. ingot casting device according to claim 1 is characterized in that, described casting part comprises base support (1), triangle point (2), channel-section steel base (3), liquid storage pot (4) and ballast box (6); On described liquid storage pot (4) and described ballast box (6) the mounting groove steel base (3), described channel-section steel base (3) places on the base support (1) by triangle point (2); Described liquid storage pot (4) is provided with balance cock (9), the upper end is provided with inlet tube (7), described inlet tube (7) is provided with inlet valve (8), and described inlet valve (8) is electrically connected with described balance cock (9), and described balance cock (9) is controlled described inlet valve (8); The bottom is provided with outlet (10), and described outlet (10) is provided with outlet valve (11).
3. casting part according to claim 2 is characterized in that, described liquid storage pot (4) outside is provided with heat-insulation layer (5), is used to prevent liquid cools in the liquid storage pot.
4. casting part according to claim 2 is characterized in that, the following two ends of described channel-section steel base (3) are provided with location fulcrum (48), are used to prevent liquid storage pot (4) rollover.
5. ingot casting device according to claim 1 and 2, it is characterized in that, described stopping means comprises screw rod (51) and nut (52), and described screw rod (51) one ends and described pull bar (18) are last affixed, and the other end passes the last elongated hole (56) of upper plate (23) and is connected with described nut (52).
6. ingot casting device according to claim 1 and 2 is characterized in that, the material of described shutter (12) is vanadium, molybdenum, niobium, tungsten, titanium, zirconium or tantalum.
7. ingot casting device according to claim 1 and 2 is characterized in that, described scraper plate (21) material is vanadium, molybdenum, niobium, tungsten, titanium, zirconium or tantalum.
CN2010102513066A 2010-08-12 2010-08-12 Ingot casting device for automatically clearing impurity and finishing appearance Expired - Fee Related CN101912950B (en)

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CN101912950B CN101912950B (en) 2012-04-11

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107053482A (en) * 2017-05-05 2017-08-18 南安市品龙新材料科技有限公司 A kind of conveying equipment for concrete mixing plant

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5537214A (en) * 1978-08-31 1980-03-15 Fuji Kogyosho:Kk Cleaning method and device of ingot case
JPS57100868A (en) * 1980-12-17 1982-06-23 Kawasaki Steel Corp Remover for fusion cutting slag of ingot
CN2192419Y (en) * 1994-05-16 1995-03-22 万文新 Rotary small-sized steel ingot upright casting machine
JPH0871739A (en) * 1994-09-05 1996-03-19 Kamioka Kogyo Kk Method and device for slag removing of molten metal
CN1225300A (en) * 1998-07-22 1999-08-11 中南工业大学 Scraper for cleaning skimming
CN201350494Y (en) * 2009-01-16 2009-11-25 昆明理工大学 Refined bismuth product ingot casting device
CN201760567U (en) * 2010-08-12 2011-03-16 施长智 Ingot casting device with automatic impurity removing and shaping function

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS5537214A (en) * 1978-08-31 1980-03-15 Fuji Kogyosho:Kk Cleaning method and device of ingot case
JPS57100868A (en) * 1980-12-17 1982-06-23 Kawasaki Steel Corp Remover for fusion cutting slag of ingot
CN2192419Y (en) * 1994-05-16 1995-03-22 万文新 Rotary small-sized steel ingot upright casting machine
JPH0871739A (en) * 1994-09-05 1996-03-19 Kamioka Kogyo Kk Method and device for slag removing of molten metal
CN1225300A (en) * 1998-07-22 1999-08-11 中南工业大学 Scraper for cleaning skimming
CN201350494Y (en) * 2009-01-16 2009-11-25 昆明理工大学 Refined bismuth product ingot casting device
CN201760567U (en) * 2010-08-12 2011-03-16 施长智 Ingot casting device with automatic impurity removing and shaping function

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107053482A (en) * 2017-05-05 2017-08-18 南安市品龙新材料科技有限公司 A kind of conveying equipment for concrete mixing plant

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