CN101908798A - Process and device thereof for sticking magnetic steel on rotor of high-power permanent magnet motor for vehicles - Google Patents
Process and device thereof for sticking magnetic steel on rotor of high-power permanent magnet motor for vehicles Download PDFInfo
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- CN101908798A CN101908798A CN 201010254112 CN201010254112A CN101908798A CN 101908798 A CN101908798 A CN 101908798A CN 201010254112 CN201010254112 CN 201010254112 CN 201010254112 A CN201010254112 A CN 201010254112A CN 101908798 A CN101908798 A CN 101908798A
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Abstract
The invention provides a process and a device thereof for sticking magnetic steel on a rotor of a high-power permanent magnet motor for vehicles, relating to a permanent magnet motor, in particular to a process device and a process for sticking the magnetic steel on the rotor of the permanent magnet motor. The device comprises a support, a press plate, supporting sleeves, an auxiliary guide supporting block, a mold sleeve, a guide supporting sleeve, a nut pushing block and a locking screw. The process comprises the following steps of: assembling a motor rotor to be stuck with the magnetic steel with the left supporting sleeve, the right supporting sleeve, the auxiliary guide supporting block, the mold sleeve, the guide supporting sleeve and the nut pushing block into a whole in the process for sticking the magnetic steel on the rotor of the permanent magnet motor and then supporting on the support; and coating viscose glue on an opening of the mold sleeve, placing the magnetic steel in an axial positioning slot, rotating the nut pushing block, then pushing the mold sleeve and the magnetic steel to move ahead, and then sticking the magnetic steel on the outer circle of the motor rotor to form magnetic poles. The device has the advantages of novel concept, compact structure, easy fabrication and convenient use, and 36 blocks of magnetic steel are stuck once so that the sticking process is simplified, the sticking quality is improved, the efficiency is improved, the cost is reduced, and the process and the device are suitable for batch production. The invention can be widely applied to production enterprises of the permanent magnet motor.
Description
Technical field
The present invention relates to a kind of high-power permanent magnet motor, especially urban electric bus or car drive the rotor of high-power permanent magnet motor magnet steel barbola work and the device thereof of power.
Background technology
China is an energy resource consumption big country, it is again an energy poor country, Renewable Energy Development and clean energy resource are the fundamental state policies of China, and the new-energy automobile that city bus and car adopt driven by power to reduce discharging consumption reduction is one of national science and technology development strategy new industry.Electric motor car light harvesting, electricity, changing each ambit state-of-the-art technology in one, is the integrated product of newest fruits in the field of engineering technology such as vehicle, driven by power, power electronic, Based Intelligent Control, chemical power source, computer, new forms of energy, new material.Be in trial-production, improvement at present at home, put the section that is situated between on market on a small quantity as city electric bus, the power-actuated high-power permanent magnet motor of car, do not go into operation in enormous quantities as yet.Technical outstanding existence demagnetization, degree of protection is low, efficient is not high, manufacturing process is complicated, the difficult down degradation difficult problem of manufacturing cost.
The applicant has done research, innovation to index of permanent, manufacturing, control, improved the demagnetization phenomenon well, improved electric efficiency, energy-conservation obviously, simplified manufacturing process, be fit to produce in batches, Fa Ming " rotor of high-power permanent magnet motor for vehicles magnet steel barbola work and device thereof " wherein, simplify technology, significantly improve production efficiency, satisfy the batch process demand, improve bond quality, reduce manufacturing cost.
According to retrieval, domestic do not have the patent application identical with the present invention as yet.
Summary of the invention
At above-mentioned described, the invention provides and a kind ofly can greatly simplify rotor of high-power permanent magnet motor for vehicles magnet steel barbola work, improve sticking efficiency, improve sticking Quality, reduce manufacturing cost, adapt to rotor of high-power permanent magnet motor for vehicles magnet steel barbola work and the process unit thereof produced in enormous quantities.
The technical solution adopted for the present invention to solve the technical problems is as shown in Figure 1 and Figure 2, and this rotor of high-power permanent magnet motor for vehicles magnet steel barbola work and device thereof comprise rotor of high-power permanent magnet motor for vehicles magnet steel barbola work device, rotor of high-power permanent magnet motor for vehicles magnet steel barbola work flow process; Wherein rotor of high-power permanent magnet motor for vehicles magnet steel barbola work device comprises support 1, pressing plate 2, left splicing sleeve 3, auxiliary guided bearing piece 4, die sleeve 5, guided bearing cover 6, nut pushing block 7, right splicing sleeve 8, lock-screw 9, described support 1 is that each makes to have bearing supports, 90 ° of V-type openings up at the left and right two ends of microscler base plate; Described pressing plate 2 is to do that pressing plates same size,, 90 ° of V-type openings are arranged down, and support 1 and pressing plate 2 are connected by screw; Described left splicing sleeve 3 is circular shafts, an end do to have endoporus with intert into the bearing position of permanent magnet machine rotor axle be slidingly matched, this end cylindrical and auxiliary guided bearing piece 4 endoporus are slidingly matched, other end work has shoulder, axle head head to be bearing between support 1 and the pressing plate 2; Described auxiliary guided bearing piece 4 is circular, and its endoporus and left splicing sleeve 3 cylindricals are slidingly matched, and its cylindrical and die sleeve 5 one end endoporus are fixedly connected; Described die sleeve 5, the cylindrical of one end endoporus and permanent magnet machine rotor magnetic pole is slidingly matched, the auxiliary guided bearing piece 4 of endoporus termination dress, and be connected into one by screw, this end cylindrical one side is made the rectangle windowing K with axis parallel, the length of its windowing is greater than rotor magnetic pole length, circumference uniform distribution is made six dividing plates in the other end endoporus, make endoporus be divided into six axial location grooves along direction of axis line, the number of location notch is identical with the magnetic pole number of poles, its block board thickness is identical with insulation tank width on the rotor magnetic pole, and the endoporus that its dividing plate forms and guided bearing overlap 6 cylindrical and be slidingly matched; Described guided bearing cover 6, the cylindrical of its endoporus and right splicing sleeve 8 is slidingly matched, an end and die sleeve 5 endoporus sockets on the cylindrical, the other end is made trapezoidal thread and is connected with the internal thread of nut pushing block 7; Described nut pushing block 7, its endoporus is made trapezoidal thread, connects with the external screw thread of guided bearing cover 6, and circumference uniform distribution is made 6 screwed holes on the cylindrical, in order to dress lock-screw 9;
Described rotor of high-power permanent magnet motor for vehicles magnet steel barbola work flow process is as follows:
1. permanent magnet machine rotor is done to have an end armature spindle of spline to intert in the endoporus of left splicing sleeve 3;
2. the other end armature spindle of permanent magnet machine rotor is interted in the endoporus of right splicing sleeve 8;
3. left splicing sleeve 3 of again permanent magnet machine rotor being packed into together with cover and right splicing sleeve 8 pack into endoporus do to have the axial location groove, cylindrical does to have in the die sleeve 5 of rectangle windowing K, and left splicing sleeve 3 penetrated in the hole of auxiliary guided bearing piece 4;
4. on the cylindrical of right splicing sleeve 8, overlap the guided bearing cover 6 of packing into, make the trapezoidal thread end outwardly;
5. the guided bearing of nut pushing block 7 being packed into overlaps 6 tail ends, and lock-screw 9 is packed in six screwed holes of nut pushing block 7;
6. the assembly parts that assemble are bearing on the support 1 by left splicing sleeve 3 and right splicing sleeve 8;
7. push die sleeve 5 and auxiliary guided bearing piece 4 to left splicing sleeve 3 one ends;
8. divide six row to put into the axial location groove of die sleeve 5 by the position of axial location groove 36 blocks of magnet steel 10, again with die sleeve 5 and auxiliary guided bearing piece 4 to the right splicing sleeve 8 one ends advance, the limit is put the magnet steel limit and is pushed away die sleeve 5 and all put into until magnet steel;
9. give the rotor surface coating viscosity glue by the rectangle windowing K on the die sleeve 5, rotate left splicing sleeve 3 and right splicing sleeve 8, can make the rotor rotation, make the whole rotor surface of viscose glue coated, after being coated with, fix rotor with pressing plate 2 and support 1;
10. rotate nut pushing block 7, push die sleeve 5 and magnet steel 10 to rotor surface equably, by lock-screw 9 nut pushing block 7 is locked at last;
(11) treat magnet steel location full solidification after, unclamp nut pushing block 7, take off pressing plate 2, take off nut pushing block 7, rotor is taken out from die sleeve 5 together with left and right splicing sleeve 3,8 and guided bearing cover 6, take off left and right splicing sleeve 3,8 from the armature spindle two ends, the disposable stickup of permanent-magnetic electric machine rotor magnet steel is finished.
The invention has the beneficial effects as follows: this rotor of high-power permanent magnet motor for vehicles magnet steel barbola work device is novel, compact conformation, making are easy, cheap, easy to use, 36 disposable stickups of magnet steel are finished, and simplify barbola work, improve sticking Quality, raise the efficiency, reduce cost, adapt to batch process.Can extensively promote the use in the magneto manufacturing.
Description of drawings
Fig. 1 is the structural representation of permanent-magnetic electric machine rotor magnet steel barbola work device of the present invention.
Fig. 2 is the A-A profile of Fig. 1.
Embodiment
The present invention is that electric bus and electrocar drive power---the rotor of high-power permanent magnet motor for vehicles magnet steel is pasted the special-purpose process unit and the technological process of permanent-magnetic electric machine rotor magnet steel barbola work.
The cylindrical of die sleeve 5 endoporus and rotor magnetic pole is slidingly matched, on the cylindrical of die sleeve 5 one ends, along the windowing K of direction of axis line work with axis parallel, its windowing length is greater than rotor magnetic pole length, load onto auxiliary guided bearing piece 4 in this end endoporus termination, and by screw, in the endoporus of the other end, press circumference uniform distribution and make six dividing plates, dividing plate is arranged vertically, endoporus is divided into six axial location grooves, the insulation tank width is identical between its block board thickness and rotor magnetic pole, the cylindrical of dividing plate endoporus that its dividing plate height forms and guided bearing cover 6 is slidingly matched, there is the rotor axis of electric of magnet steel to be pasted one end of spline to intert into left splicing sleeve 3, another axle head interts in the right splicing sleeve 8, after being seated, rotor together with left and right sides splicing sleeve 3,8 together pack in the die sleeve 5, and left splicing sleeve 3 is penetrated in the hole of auxiliary guided bearing piece 4, on the cylindrical of right side supporting 8, overlap the guided bearing cover 6 of packing into, make the band trapezoidal thread an end outwardly, with pack into the tail end of guided bearing cover 6 of nut pushing block 7, the two ends, the left and right sides that above-mentioned assembly parts are bearing in support 1 are done to have in the bearing support of V-type opening, push die sleeve 5 and auxiliary guided bearing piece 4 to left splicing sleeve 3 one ends, divide six row in the axial location groove of die sleeve 5, to put into 36 blocks of magnet steel, and die sleeve 5 and the splicing sleeve 8 one ends propelling to the right of auxiliary guided bearing piece 4, push away while putting put after, by the windowing K on the die sleeve 5 to rotor cylindrical coating viscosity glue, and rotary electric machine rotor, make the whole rotor outer round surface of viscose glue coated, after being coated with, with pressing plate 2 with a left side, right splicing sleeve 3,8 are fixed on the support, rotate nut pushing block 7 subsequently, push magnet steel 10 to rotor surface equably, at last, by lock-screw 9 nut pushing block 7 is located, locking, after treating that the magnet steel location is solidified, unclamp nut pushing block 7, take off pressing plate 2, take off nut pushing block 7, guided bearing cover 6, with rotor together with a left side, right splicing sleeve 3,8 and guided bearing cover 6 from die sleeve 5, take out together, take off a left side from the armature spindle two ends again, right splicing sleeve, then 36 disposable barbola works of magnet steel of permanent magnet machine rotor are finished.Process unit of the present invention has greatly been simplified barbola work, has guaranteed sticking Quality, has been raised the efficiency, reduced manufacturing cost, satisfies the batch process demand.
Claims (2)
1. rotor of high-power permanent magnet motor for vehicles magnet steel barbola work and device thereof, it is characterized in that: this rotor of high-power permanent magnet motor for vehicles magnet steel barbola work and device thereof comprise rotor of high-power permanent magnet motor for vehicles magnet steel barbola work device, rotor of high-power permanent magnet motor for vehicles magnet steel barbola work flow process; Wherein rotor of high-power permanent magnet motor for vehicles magnet steel barbola work device comprises support 1, pressing plate 2, left splicing sleeve 3, auxiliary guided bearing piece 4, die sleeve 5, guided bearing cover 6, nut pushing block 7, right splicing sleeve 8, lock-screw 9, described support 1 is that each makes to have bearing supports, 90 ° of V-type openings up at the left and right two ends of microscler base plate; Described pressing plate 2 is to do that pressing plates same size,, 90 ° of V-type openings are arranged down, and support 1 and pressing plate 2 are connected by screw; Described left splicing sleeve 3 is circular shafts, an end do to have endoporus with intert into the bearing position of permanent magnet machine rotor axle be slidingly matched, this end cylindrical and auxiliary guided bearing piece 4 endoporus are slidingly matched, other end work has shoulder, axle head head to be bearing between support 1 and the pressing plate 2; Described auxiliary guided bearing piece 4 is circular, and its endoporus and left splicing sleeve 3 cylindricals are slidingly matched, and its cylindrical and die sleeve 5 one end endoporus are fixedly connected; Described die sleeve 5, the cylindrical of one end endoporus and permanent magnet machine rotor magnetic pole is slidingly matched, the auxiliary guided bearing piece 4 of endoporus termination dress, and be connected into one by screw, this end cylindrical one side is made the rectangle windowing K with axis parallel, the length of its windowing is greater than rotor magnetic pole length, circumference uniform distribution is made six dividing plates in the other end endoporus, make endoporus be divided into six axial location grooves along direction of axis line, the number of location notch is identical with the magnetic pole number of poles, its block board thickness is identical with insulation tank width between rotor magnetic pole, and the dividing plate endoporus that its dividing plate height forms and guided bearing overlap 6 cylindrical and be slidingly matched; Described guided bearing cover 6, the cylindrical of its endoporus and right splicing sleeve 8 is slidingly matched, the endoporus socket that an end and die sleeve 5 endoporus dividing plates form on the cylindrical, the other end is made trapezoidal thread and is connected with the internal thread of nut pushing block 7; Described nut pushing block 7, its endoporus is made trapezoidal thread, connects with the external screw thread of guided bearing cover 6, and circumference uniform distribution is made 6 screwed holes on the cylindrical, in order to dress lock-screw 9.
2. rotor of high-power permanent magnet motor for vehicles magnet steel barbola work according to claim 1 and device thereof is characterized in that: described rotor of high-power permanent magnet motor for vehicles magnet steel barbola work flow process is as follows:
1. permanent magnet machine rotor is done to have an end armature spindle of spline to intert in the endoporus of left splicing sleeve 3;
2. the other end armature spindle of permanent magnet machine rotor is interted in the endoporus of right splicing sleeve 8;
3. left splicing sleeve 3 of again permanent magnet machine rotor being packed into together with cover and right splicing sleeve 8 pack into endoporus do to have the axial location groove, cylindrical does to have in the die sleeve 5 of rectangle windowing K, and left splicing sleeve 3 penetrated in the hole of auxiliary guided bearing piece 4;
4. on the cylindrical of right splicing sleeve 8, overlap the guided bearing cover 6 of packing into, make the trapezoidal thread end outwardly;
5. the guided bearing of nut pushing block 7 being packed into overlaps 6 tail ends, and lock-screw 9 is packed in six screwed holes of nut pushing block 7;
6. the assembly parts that assemble are bearing on the support 1 by left splicing sleeve 3 and right splicing sleeve 8;
7. push die sleeve 5 and auxiliary guided bearing piece 4 to left splicing sleeve 3 one ends;
8. divide six to be listed as the axial location groove of putting into die sleeve 5 by the position of axial location groove 36 blocks of magnet steel 10, with die sleeve 5 and the splicing sleeve 8 one ends propelling to the right of auxiliary guided bearing piece 4, the limit is put the magnet steel limit and is pushed away die sleeve 5, all puts into until magnet steel again;
9. give the rotor surface coating viscosity glue by the rectangle windowing K on the die sleeve 5, rotate left splicing sleeve 3 and right splicing sleeve 8, can make the rotor rotation, make the whole rotor surface of viscose glue coated, after being coated with, fix rotor with pressing plate 2 and support 1;
10. rotate nut pushing block 7, push die sleeve 5 and magnet steel 10 to rotor surface equably, by lock-screw 9 nut pushing block 7 is locked at last;
(11) treat magnet steel location full solidification after, unclamp nut pushing block 7, take off pressing plate 2, take off nut pushing block 7, rotor is taken out from die sleeve 5 together with left and right splicing sleeve 3,8 and guided bearing cover 6, take off left and right splicing sleeve 3,8 from the armature spindle two ends, the disposable stickup of permanent-magnetic electric machine rotor magnet steel is finished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102541121A CN101908798B (en) | 2010-08-12 | 2010-08-12 | Process and device thereof for sticking magnetic steel on rotor of high-power permanent magnet motor for vehicles |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010102541121A CN101908798B (en) | 2010-08-12 | 2010-08-12 | Process and device thereof for sticking magnetic steel on rotor of high-power permanent magnet motor for vehicles |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101908798A true CN101908798A (en) | 2010-12-08 |
| CN101908798B CN101908798B (en) | 2012-06-06 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010102541121A Expired - Fee Related CN101908798B (en) | 2010-08-12 | 2010-08-12 | Process and device thereof for sticking magnetic steel on rotor of high-power permanent magnet motor for vehicles |
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Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102629806A (en) * | 2012-04-24 | 2012-08-08 | 深圳市轴心自控技术有限公司 | Rotor magnetic steel pasting process |
| CN102832763A (en) * | 2012-09-28 | 2012-12-19 | 南车株洲电机有限公司 | Surface-mounted permanent magnet synchronous motor magnetic steel seamless assembling apparatus and assembling and repairing processes |
| CN103683733A (en) * | 2013-12-31 | 2014-03-26 | 泰信电机(苏州)有限公司 | Magnetic steel pasting device for rotor of impeller type washing machine |
| CN104505997A (en) * | 2014-11-28 | 2015-04-08 | 江苏南车电机有限公司 | Striking-free tool for large permanent-magnetic direct-driven wind turbine generator rotor magnetic steel pasting |
| CN105429411A (en) * | 2015-11-27 | 2016-03-23 | 北京兴华机械厂 | Halbach magnetic steel structure permanent magnet synchronous motor and assembly method |
| CN106451950A (en) * | 2016-12-22 | 2017-02-22 | 珠海市精实测控技术有限公司 | Rotor magnetic shoe plastering all-in-one machine |
| CN107681845A (en) * | 2017-10-26 | 2018-02-09 | 上海电气集团上海电机厂有限公司 | A kind of permanent magnet motor magnetic pole handling instrument |
| CN108667240A (en) * | 2017-03-31 | 2018-10-16 | 廊坊市科成节能技术有限公司 | Permanent-magnetic electric machine rotor magnet steel automatic mounting machine |
| CN110071610A (en) * | 2019-06-06 | 2019-07-30 | 桃子机器人(深圳)股份有限公司 | A kind of motor rotor magnetic steel gluing assembly hand and system |
| CN110492703A (en) * | 2019-08-24 | 2019-11-22 | 中船重工电机科技股份有限公司 | The stickup protective tooling and protection method of attaching of permanent-magnetic electric machine rotor magnet steel |
| CN111193370A (en) * | 2020-02-29 | 2020-05-22 | 上海上电电机股份有限公司 | Assembly tool and assembly method for externally embedding and pasting magnetic steel on permanent magnet motor rotor |
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| US20080104826A1 (en) * | 2005-09-01 | 2008-05-08 | Denso Corporation | Magnet protection mechanism for magnet body in rotor and magnet protection method |
| CN201298797Y (en) * | 2008-08-18 | 2009-08-26 | 于波 | High-quality permanent magnetic synchronous motor |
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2010
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Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1449088A (en) * | 2002-04-04 | 2003-10-15 | 吴风耀 | Vehicle-mounted starting and generating multiplying motor and method for manufacturing the same |
| US20080104826A1 (en) * | 2005-09-01 | 2008-05-08 | Denso Corporation | Magnet protection mechanism for magnet body in rotor and magnet protection method |
| CN2891450Y (en) * | 2006-03-23 | 2007-04-18 | 上海特波电机有限公司 | High-output permanent magnetic brush-less slotless motor |
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Cited By (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102629806B (en) * | 2012-04-24 | 2016-08-31 | 深圳市轴心自控技术有限公司 | Sticking rotor magnetic steel technique |
| CN102629806A (en) * | 2012-04-24 | 2012-08-08 | 深圳市轴心自控技术有限公司 | Rotor magnetic steel pasting process |
| CN102832763A (en) * | 2012-09-28 | 2012-12-19 | 南车株洲电机有限公司 | Surface-mounted permanent magnet synchronous motor magnetic steel seamless assembling apparatus and assembling and repairing processes |
| CN102832763B (en) * | 2012-09-28 | 2014-11-12 | 南车株洲电机有限公司 | Surface-mounted permanent magnet synchronous motor magnetic steel seamless assembling apparatus and assembling and repairing processes |
| CN103683733A (en) * | 2013-12-31 | 2014-03-26 | 泰信电机(苏州)有限公司 | Magnetic steel pasting device for rotor of impeller type washing machine |
| CN104505997A (en) * | 2014-11-28 | 2015-04-08 | 江苏南车电机有限公司 | Striking-free tool for large permanent-magnetic direct-driven wind turbine generator rotor magnetic steel pasting |
| CN105429411A (en) * | 2015-11-27 | 2016-03-23 | 北京兴华机械厂 | Halbach magnetic steel structure permanent magnet synchronous motor and assembly method |
| CN105429411B (en) * | 2015-11-27 | 2019-05-24 | 北京兴华机械厂 | A kind of Halbach magnetic steel structure permanent magnet synchronous motor and assembly method |
| CN106451950B (en) * | 2016-12-22 | 2023-03-21 | 珠海精实测控技术股份有限公司 | Rotor magnetic tile pasting integrated machine |
| CN106451950A (en) * | 2016-12-22 | 2017-02-22 | 珠海市精实测控技术有限公司 | Rotor magnetic shoe plastering all-in-one machine |
| CN108667240A (en) * | 2017-03-31 | 2018-10-16 | 廊坊市科成节能技术有限公司 | Permanent-magnetic electric machine rotor magnet steel automatic mounting machine |
| CN108667240B (en) * | 2017-03-31 | 2024-06-11 | 引领时空(河北)新能源科技有限公司 | Automatic mounting machine for rotor magnetic steel of permanent magnet motor |
| CN107681845A (en) * | 2017-10-26 | 2018-02-09 | 上海电气集团上海电机厂有限公司 | A kind of permanent magnet motor magnetic pole handling instrument |
| CN110071610A (en) * | 2019-06-06 | 2019-07-30 | 桃子机器人(深圳)股份有限公司 | A kind of motor rotor magnetic steel gluing assembly hand and system |
| CN110492703B (en) * | 2019-08-24 | 2021-07-09 | 中船重工电机科技股份有限公司 | Pasting protection tool and method for permanent magnet motor rotor magnetic steel |
| CN110492703A (en) * | 2019-08-24 | 2019-11-22 | 中船重工电机科技股份有限公司 | The stickup protective tooling and protection method of attaching of permanent-magnetic electric machine rotor magnet steel |
| CN111193370A (en) * | 2020-02-29 | 2020-05-22 | 上海上电电机股份有限公司 | Assembly tool and assembly method for externally embedding and pasting magnetic steel on permanent magnet motor rotor |
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| Publication number | Publication date |
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| CN101908798B (en) | 2012-06-06 |
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