CN101907206B - Steel-belt occlusion welding plastic-coated composite pipe and preparation method thereof - Google Patents
Steel-belt occlusion welding plastic-coated composite pipe and preparation method thereof Download PDFInfo
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- CN101907206B CN101907206B CN2010102017028A CN201010201702A CN101907206B CN 101907206 B CN101907206 B CN 101907206B CN 2010102017028 A CN2010102017028 A CN 2010102017028A CN 201010201702 A CN201010201702 A CN 201010201702A CN 101907206 B CN101907206 B CN 101907206B
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Abstract
The invention belongs to the technical field of coal mine transfer piping and discloses a method for preparing a steel-belt occlusion welding plastic-coated composite pipe. The invention is characterized in that the steel-belt occlusion welding plastic-coated composite pipe comprises a pipe of which the two ends are welded with a flange plate, the pipe is formed by spiral winding galvanized steel belts, the adjacent galvanized steel belts are occluded and welded into a whole, and an inner wall and an external wall of the pipe are respectively provided with an inner plastic-coated layer and an external plastic-coated layer; during the preparation, the galvanized steel belts are spirally wound, and occluded with each other, occlusion seams are welded, the flange plates are welded on the both ends of the pipe, the inner plastic-coated layer and the external plastic-coated layer are coated on the inner wall and the external wall of the pipe; and the pipe is subjected to levelling and curing process. The steel-belt occlusion welding plastic-coated composite pipe provided by the invention has low use cost; and the occluding position of the adjacent galvanized steel belts is airtight and air-proof and serves as a reinforcing rib; and the whole tube strength is increased, thereby being capable of bearing higher negative pressure and having the advantages of high corrosion resistance and antistatic behavior and long service life.
Description
Technical field
The invention belongs to colliery conveyance conduit technical field, relate in particular to a kind of method for preparing steel-belt occlusion welding plastic-coated composite pipe.
Background technology
Ventilating system under coal mine, the system that draws out methane, whitewashing system, water drainage-supply system need to use a large amount of conveyance conduits, and current conveyance conduit adopts stainless steel tube, seamless steel pipe, PE pipe, pvc pipe or glass reinforced plastic pipe mostly.Though stainless steel tube, seamless steel pipe intensity are big, the use cost height, and because the colliery subsurface environment is abominable, and stainless steel tube or seamless steel pipe easily are corroded, service life is shorter.Though PE pipe, pvc pipe or glass reinforced plastic pipe cost are lower, antistatic behaviour is poor, is easy to generate the crack in construction, and safety in production is caused certain threat.
Summary of the invention
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The technical problem to be solved in the present invention just provides a kind of method for preparing steel-belt occlusion welding plastic-coated composite pipe.
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The deletion of this section.
For addressing the above problem, the technical solution used in the present invention is, steel-belt occlusion welding plastic-coated composite pipe comprises that two ends are welded with the body of ring flange, body is entwined for the galvanized steel strip spiral, adjacent galvanized steel strip is welded into one with bite, the inside and outside wall of body is respectively arranged with internal plastic coating layer, outer coating layer, and the preparation method comprises the following steps:
The first step is twined galvanized steel strip spiral on spiral interlock machine becomes body, makes the mutual interlock of adjacent galvanized steel strip, with bonding machine the interlock seam welding is carried out in interlock place of adjacent galvanized steel strip simultaneously and is handled;
Second step is at body two ends difference welding flange;
The 3rd step was sent body into heating furnace and is heated to 90 ℃---and 250 ℃;
The 4th body of step after will heat delivered to fluid bed, sprays PE modified powder coating respectively at the inside and outside wall of body, makes the inside and outside wall formation internal plastic coating layer of body, outer coating layer;
The 5th step carried out levelling with body and solidifies processing.
Its additional technical feature is: described bonding machine is provided with the ointment application device;
Described PE modified powder coating includes following materials in weight portion:
Steel-belt occlusion welding plastic-coated composite pipe provided by the invention compared with prior art, body is entwined for the galvanized steel strip spiral, adjacent galvanized steel strip is welded into one with bite.The use cost of galvanized steel strip is significantly less than the use cost of stainless steel tube, seamless steel pipe, and adjacent galvanized steel strip is welded into one with bite, then its interlock place was not only airtight air tight but also play the reinforcement effect, and whole body intensity strengthens, and can bear high negative.And spraying the PE modified powder coating that is made of high density polyethylene (HDPE), low density polyethylene (LDPE), red phosphorus, antimony oxide synergistic flame retardant, conductive black, compatilizer respectively, the inside and outside wall of body forms internal plastic coating layer, outer coating layer, PE modified powder antistatic property is good, and the sheet resistance of internal plastic coating layer, outer coating layer can be reduced to 3.0X10
4, fire resistance can reach the UL94-V0 level, can satisfy standard and requirement that the colliery draws out methane, and adopts phosphorus flame retardant, good flame retardation effect, does not produce toxic and harmful, very environmental protection.Make corrosion resistance, the antistatic behaviour of steel-belt occlusion welding plastic-coated composite pipe improve greatly, useful life prolongs greatly.And the thickness of galvanized steel strip is 0.5---2.0mm then greatly reduces the weight of body.In addition, the ointment application device is installed on the welding gun next door on the bonding machine, earlier galvanized steel strip is coated with cream and handles before welding, and the unrestrained solder joint in welding back can easily be swept.Do the spiral steel pipe inner surface that both can make after the moulding like this and preserve from, cleared away road for next process-pipe plastic coating again.
Description of drawings
Fig. 1 is the structural representation of steel-belt occlusion welding plastic-coated composite pipe of the present invention;
Fig. 2 is the longitudinal sectional view of steel-belt occlusion welding plastic-coated composite pipe;
Fig. 3 is the structural representation of galvanized steel strip.
The specific embodiment
Below in conjunction with the drawings and specific embodiments the method that the present invention prepares steel-belt occlusion welding plastic-coated composite pipe is described in further detail.
As shown in Figure 1, steel-belt occlusion welding plastic-coated composite pipe of the present invention comprises body 1, and body 1 is entwined by galvanized steel strip 2 spirals, and body 1 two ends are welded with ring flange 3,4.As shown in Figure 2, the inside and outside wall of body 1 is respectively arranged with internal plastic coating layer 5, outer coating layer 6.As shown in Figure 3, adjacent galvanized steel strip 21,22 is welded into one with bite.
Embodiment 1
When steel-belt occlusion welding plastic-coated composite pipe provided by the invention is made, the first step is twined galvanized steel strip 2 spiral on spiral interlock machine becomes body 1, make 21, the 22 mutual interlocks of adjacent galvanized steel strip, simultaneously galvanized steel strip 2 is coated with the cream processing and with bonding machine interlock seam welding processing is carried out in interlock place of adjacent galvanized steel strip 21,22;
Second step is at body 1 two ends difference welding flange 3,4;
The 3rd step was sent body 1 into heating furnace and is heated to 90 ℃;
Body 1 after the 4th step will heat is delivered to fluid bed, inside and outside wall at body 1 sprays the PE modified powder coating that is made of 40 weight portion high density polyethylene (HDPE)s, 15 weight portion low density polyethylene (LDPE)s, 5 weight portion red phosphorus, antimony oxide synergistic flame retardant, 5 weight portion conductive blacks, 5 weight portion compatilizers respectively, makes the inside and outside wall of body 1 form internal plastic coating layer 5, outer coating layer 6;
The 5th step carried out levelling with body 1 and solidifies processing.
When steel-belt occlusion welding plastic-coated composite pipe provided by the invention is made, the first step is twined galvanized steel strip 2 spiral on spiral interlock machine becomes body 1, make 21, the 22 mutual interlocks of adjacent galvanized steel strip, simultaneously galvanized steel strip 2 is coated with the cream processing and with bonding machine interlock seam welding processing is carried out in interlock place of adjacent galvanized steel strip 21,22;
Second step is at body 1 two ends difference welding flange 3,4;
The 3rd step was sent body 1 into heating furnace and is heated to 170 ℃;
Body 1 after the 4th step will heat is delivered to fluid bed, inside and outside wall at body 1 sprays the PE modified powder coating that is made of 50 weight portion high density polyethylene (HDPE)s, 20 weight portion low density polyethylene (LDPE)s, 10 weight portion red phosphorus, antimony oxide synergistic flame retardant, 10 weight portion conductive blacks, 10 weight portion compatilizers respectively, makes the inside and outside wall of body 1 form internal plastic coating layer 5, outer coating layer 6;
The 5th step carried out levelling with body 1 and solidifies processing.
When steel-belt occlusion welding plastic-coated composite pipe provided by the invention is made, the first step is twined galvanized steel strip 2 spiral on spiral interlock machine becomes body 1, make 21, the 22 mutual interlocks of adjacent galvanized steel strip, simultaneously galvanized steel strip 2 is coated with the cream processing and with bonding machine interlock seam welding processing is carried out in interlock place of adjacent galvanized steel strip 21,22;
Second step is at body 1 two ends difference welding flange 3,4;
The 3rd step was sent body 1 into heating furnace and is heated to 250 ℃;
Body 1 after the 4th step will heat is delivered to fluid bed, inside and outside wall at body 1 sprays the PE modified powder coating that is made of 60 weight portion high density polyethylene (HDPE)s, 25 weight portion low density polyethylene (LDPE)s, 15 weight portion red phosphorus, antimony oxide synergistic flame retardant, 15 weight portion conductive blacks, 15 weight portion compatilizers respectively, makes the inside and outside wall of body 1 form internal plastic coating layer 5, outer coating layer 6;
The 5th step carried out levelling with body 1 and solidifies processing.
Embodiment 4
When steel-belt occlusion welding plastic-coated composite pipe provided by the invention is made, the first step is twined galvanized steel strip 2 spiral on spiral interlock machine becomes body 1, make 21, the 22 mutual interlocks of adjacent galvanized steel strip, simultaneously galvanized steel strip 2 is coated with the cream processing and with bonding machine interlock seam welding processing is carried out in interlock place of adjacent galvanized steel strip 21,22;
Second step is at body 1 two ends difference welding flange 3,4;
The 3rd step was sent body 1 into heating furnace and is heated to 200 ℃;
Body 1 after the 4th step will heat is delivered to fluid bed, inside and outside wall at body 1 sprays the PE modified powder coating that is made of 50 weight portion high density polyethylene (HDPE)s, 20 weight portion low density polyethylene (LDPE)s, 10 weight portion red phosphorus, antimony oxide synergistic flame retardant, 10 weight portion conductive blacks, 10 weight portion compatilizers respectively, makes the inside and outside wall of body 1 form internal plastic coating layer 5, outer coating layer 6;
The 5th step carried out levelling with body 1 and solidifies processing.
Steel-belt occlusion welding plastic-coated composite pipe provided by the invention, the use cost of galvanized steel strip 2 is significantly less than the use cost of stainless steel tube, seamless steel pipe, and adjacent galvanized steel strip 21,22 is welded into one with bite, then its interlock place was not only airtight air tight but also play the reinforcement effect, whole body 1 intensity strengthens, and can bear high negative.And the inside and outside wall of body 1 is respectively arranged with internal plastic coating layer 5, outer coating layer 6, makes the corrosion resistance of steel-belt occlusion welding plastic-coated composite pipe, antistatic behaviour improve greatly, and useful life prolongs greatly.And the thickness of galvanized steel strip 2 is 0.5---2.0mm then greatly reduces the weight of body 1.In addition, the ointment application device is installed on the welding gun next door on the bonding machine, earlier galvanized steel strip 2 is coated with cream and handles before welding, and the unrestrained solder joint in welding back can easily be swept.Do the spiral steel pipe inner surface that both can make after the moulding like this and preserve from, cleared away road for next process-pipe plastic coating again.
Claims (3)
1. the method for preparing steel-belt occlusion welding plastic-coated composite pipe, steel-belt occlusion welding plastic-coated composite pipe comprises that two ends are welded with the body of ring flange, body is entwined for the galvanized steel strip spiral, adjacent galvanized steel strip is welded into one with bite, the inside and outside wall of body is respectively arranged with internal plastic coating layer, outer coating layer, it is characterized in that, comprise the following steps:
The first step is twined galvanized steel strip spiral on spiral interlock machine becomes body, makes the mutual interlock of adjacent galvanized steel strip, with bonding machine the interlock seam welding is carried out in interlock place of adjacent galvanized steel strip simultaneously and is handled;
Second step is at body two ends difference welding flange;
The 3rd step was sent body into heating furnace and is heated to 90 ℃---and 250 ℃;
The 4th body of step after will heat delivered to fluid bed, sprays PE modified powder coating respectively at the inside and outside wall of body, makes the inside and outside wall formation internal plastic coating layer of body, outer coating layer;
The 5th step carried out levelling with body and solidifies processing.
2. according to the described method for preparing steel-belt occlusion welding plastic-coated composite pipe of claim 1, it is characterized in that: described bonding machine is provided with the ointment application device.
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CN101907206B true CN101907206B (en) | 2011-10-19 |
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CN103727318A (en) * | 2013-12-23 | 2014-04-16 | 山西中通管业有限公司 | Special stainless steel coal-mine gas drainage pipe with reinforcing rib |
CN104019294A (en) * | 2014-05-29 | 2014-09-03 | 东营长城管业有限公司 | Hot-dipping-plastic steel-plastic curve composite pipe production technology |
CN105837910A (en) * | 2016-05-27 | 2016-08-10 | 南通好的防腐装备有限公司 | Plastic coated material for non-flange plastic coated pipe and preparation method thereof |
CN106764110A (en) * | 2017-03-08 | 2017-05-31 | 大庆新管科技有限公司 | A kind of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline and its manufacture method |
CN114017548B (en) * | 2021-11-23 | 2023-05-16 | 山东国能实业有限公司 | Halogen-free low-smoke low-toxicity composite pipe for conveying gas and processing method and application thereof |
CN114456469A (en) * | 2022-02-21 | 2022-05-10 | 杭州毅而玛管业有限公司 | Double-anti-winding reinforced pipe and manufacturing method thereof |
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