CN106764110A - A kind of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline and its manufacture method - Google Patents

A kind of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline and its manufacture method Download PDF

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Publication number
CN106764110A
CN106764110A CN201710132908.1A CN201710132908A CN106764110A CN 106764110 A CN106764110 A CN 106764110A CN 201710132908 A CN201710132908 A CN 201710132908A CN 106764110 A CN106764110 A CN 106764110A
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CN
China
Prior art keywords
stainless steel
pipeline
matrix
outside
steel plate
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CN201710132908.1A
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Chinese (zh)
Inventor
李世昌
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Daqing New Tube Technology Co Ltd
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Daqing New Tube Technology Co Ltd
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Priority to CN201710132908.1A priority Critical patent/CN106764110A/en
Publication of CN106764110A publication Critical patent/CN106764110A/en
Pending legal-status Critical Current

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L9/00Rigid pipes
    • F16L9/02Rigid pipes of metal
    • F16L9/04Reinforced pipes
    • F16L9/042Reinforced pipes the reinforcement comprising one or more layers of a helically wound cord, wire or strip
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16LPIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L58/00Protection of pipes or pipe fittings against corrosion or incrustation

Abstract

The invention belongs to plumbing equipment field, more particularly to a kind of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline and its manufacture method, including the pipeline matrix that carbon steel is made, stainless steel inner lining layer is provided with the inside of described pipeline matrix, stainless steel coating layer is provided with the outside of pipeline matrix.Described stainless steel inner lining layer is made up of gapless stainless steel tube.Described stainless steel coating layer is formed by the stainless steel plate of strip along described pipeline matrix spiral winding, after the completion of stainless steel plate winding, a spiral helicine seam can be formed in the outside of stainless steel coating layer, with a stainless steel strip along described seam spiral winding so as to seam be covered.Present invention employs brand-new pipeline corrosion protection structure, anticorrosive coat is used as using stainless steel material by inside and outside pipeline matrix, not only effectively improves the antiseptic property of pipeline, and greatly reduced the technology difficulty of pipeline connection and shorten construction period.

Description

A kind of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline and its manufacture method
Technical field
The invention belongs to plumbing equipment field, more particularly to a kind of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline and Its manufacture method.
Background technology
Water supply and sewerage pipeline is a kind of equipment for liquid transportation commonly used in the field such as municipal works and industrial production.Existing skill The water supply and sewerage pipeline used in art is made by common carbon steel, because the corrosion resistance of this material is poor, it is therefore desirable to right Water supply and sewerage pipeline carries out preservative treatment.In the prior art, the outside of water supply and sewerage pipeline generally uses three layers of PE anticorrosion structures:First Layer epoxy powder (FBE > 100um);Second layer adhesive (AD) 170~250um;Third layer polyethylene (PE) 2.5~3.7mm. Three kinds of materials are combined together, and the external anti-corrosion layer of pipeline is formed with steel pipe strong bonded.The inner side of water supply and sewerage pipeline generally uses The mode for spraying epoxy powder carries out anti-corrosion.However, above-mentioned corrosion-proof technology for pipeline exist shorter service life, abrasion-resistance and The problem of the resistance to light difference that wears no resistance.In addition, when being welded to the anti-corrosion pipeline using said structure, welding high temperature meeting The inside and outside anticorrosive coating of pipeline is destroyed, the pipeline after construction anti-corrosion short slab is occurred, and then substantially reduce the overall anti-corrosive properties of pipeline Can, in order to solve this problem, it is necessary to two junctions of pipeline are carried out with the anticorrosion process treatment of complexity, therefore, technique is difficult Degree is big, long construction period.
The content of the invention
The present invention provides a kind of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline and its manufacture method, it is therefore intended that:It is logical Cross and pipeline corrosion protection structure of the prior art is improved, realize extension pipeline service life, reduce pipeline construction technique hardly possible Degree and the effect in shortening pipeline construction cycle.
Technical problem solved by the invention is to be achieved through the following technical solutions:
The present invention provides a kind of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline, including the pipeline matrix that carbon steel is made, Stainless steel inner lining layer is provided with the inside of described pipeline matrix, stainless steel coating layer is provided with the outside of pipeline matrix, in pipe On the end face in road, stainless steel inner lining layer and stainless steel coating layer are weldingly connected with pipeline matrix.
Described stainless steel inner lining layer is made up of gapless stainless steel tube.Described stainless steel coating layer by strip stainless steel Plate is formed along described pipeline matrix spiral winding, after the completion of stainless steel plate winding, can be in the outside shape of stainless steel coating layer Into a spiral helicine seam, with a stainless steel strip along described seam spiral winding so as to seam be covered, it is described not Rust steel bar is fixed on described seam crossing by stainless steel bonded adhesives.Bar is provided with the both sides of the edge of described stainless steel plate Shape is raised, and the length direction of strip projected parts is parallel with the side of stainless steel plate.Described stainless steel plate and stainless steel strip spiral is twined Around when lead angle be 15-25 °, the width of stainless steel plate is 50-60cm.
Present invention also offers a kind of manufacture method of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline, the method is used for The inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline as described in foregoing any claim is manufactured, the method includes following step Suddenly:
A, a pipeline matrix and a gapless stainless steel tube are taken, gapless stainless steel tube is inserted into pipeline matrix, pipeline base The internal diameter of body is gap fit dimension with the external diameter of gapless stainless steel tube;
After B, the two ends sealing by end cover by gapless stainless steel tube, by the water filling port on end cap in annular seal space Injection water under high pressure, under the pressure effect of water under high pressure, gapless stainless steel tube outwards extends expansion, so as to be attached to pipeline matrix On inwall, can be sealed using grafting between end cover and gapless stainless steel tube, also sealing can be compressed using end face.
C, one end of one end of the stainless steel plate of strip and pipeline matrix is weldingly connected, then rotated pipe matrix, from And stainless steel plate is spirally wound on the outside of pipeline matrix, it is after the completion of stainless steel plate winding, it is another with pipeline matrix End is weldingly connected, and completes the winding working procedure of stainless steel plate;
D, by stainless steel strip along the seam spiral winding on the outside of stainless steel coating layer, while winding, in stainless steel strip Stainless steel bonded adhesives is filled and stainless steel plate between;
E, the two ends of pipeline are rested and reorganized with cutting tool and milling tools, make its smooth, so far complete all manufactures Process.
Beneficial effects of the present invention are:Present invention employs brand-new pipeline corrosion protection structure, by pipeline matrix Outer both sides, as anticorrosive coat, not only effectively improve the antiseptic property of pipeline, and greatly reduce pipe using stainless steel material The technology difficulty of road connection simultaneously shortens construction period.
Brief description of the drawings
Fig. 1 is structural representation of the invention;
Fig. 2 is the partial enlarged drawing at A in Fig. 1;
Fig. 3 is the view in transverse section of described stainless steel plate.
In figure:1- pipeline matrixes, 2- stainless steel coating layers, 3- stainless steel inner linings layer, 4- strip projected parts, 5- stainless steel strips, 6- circular welds, 7- end covers, 8- water filling ports, 9- seams.
Specific embodiment
The present invention is described further below in conjunction with accompanying drawing:
Embodiment:
A kind of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline of the present invention, the pipe that its structure is made including carbon steel Road matrix 1, the inner side of described pipeline matrix 1 is provided with stainless steel inner lining layer 3, and the outside of pipeline matrix 1 is provided with stainless steel Clad 2, on the end face of pipeline, stainless steel inner lining layer 3 and stainless steel coating layer 2 are weldingly connected with pipeline matrix 1, weld Place forms the circular weld 6 of full weld.
The present invention uses stainless steel material as anticorrosive coat inside and outside pipeline, can be to entering inside and outside pipeline The reliable anti-corrosion of row, compared with using three PE anticorrosion structures, not only with more preferable wearability and resistance to ag(e)ing, and construction work Skill is simpler, and construction is time-consuming shorter, in hgher efficiency.Specifically:
1st, compared with PE materials, stainless steel will not be aging with the increase of service life, also will not sunlight again irradiation Under it is aging, therefore, the service life of stainless steel anticorrosive coat is longer.
2nd, compared with PE materials, stainless steel has hardness higher, therefore with more preferable erosive wear resistance, so as to enter one Step improves the service life of anticorrosive coat.
3rd, compared with PE materials, stainless steel has more preferable corrosion resistance (in fact, corrosion resistance is stainless steel material Most important performance), so as to further improve the service life of anticorrosive coat.
4th, the PROCESS FOR TREATMENTs such as carburizing, surfacing are carried out by the surface to stainless steel, the corrosion-resistant of stainless steel surfaces can be improved Property and hardness so that further improve stainless steel anticorrosive coat anti-wear performance and erosive wear resistance.
5th, it is necessary to the pipeline welding of the full-length that length is 12 meters is connected during pipeline construction.Using three PE anti-corrosion knots During structure, weld the high temperature that produces can scaling loss anticorrosive coat (inside and outside anticorrosive coating all can scaling loss), in order to avoid occurring in pipeline junction The short slab of antiseptic property is, it is necessary to carry out single preservative treatment from inside and outside pipeline at butt welding mouth, and this preservative treatment Not only complex process, technical difficulty is big, and the activity duration is long, has seriously dragged slowly efficiency of construction.It is different from PE materials, it is stainless Steel has resistant to elevated temperatures feature, thus will not be burnt in welding, the destroyed problem of anticorrosive coat would not also occurs.Cause This, using stainless steel as anticorrosive coat can effectively reduce pipeline connect when process complexity and difficulty of construction, also can be significantly Shorten the activity duration, improve operating efficiency.
Described stainless steel inner lining layer 3 is made up of gapless stainless steel tube.Gapless stainless steel tube ensure that stainless steel inner lining layer 3 Side wall on there is no gap, so as to ensure that the integrality of interior anticorrosive coat, eliminate anti-corrosion short slab.
Described stainless steel coating layer 2 is formed by the stainless steel plate of strip along the described spiral winding of pipeline matrix 1, no The structure type of this winding of rust ladle coating 2 has the advantages that other structures form is incomparable:
The technological principle of this structure type is:One end of the stainless steel plate of strip is first welded on the one of pipeline matrix 1 End, then makes the stainless steel plate of strip be wrapped in the outside of pipeline matrix 1 by rotating pipe matrix 1, and stainless steel plate has wound Cheng Hou, it is weldingly connected with the other end of pipeline matrix 1, so as to complete the winding working procedure of stainless steel plate, forms stainless ladle Coating 2.When continuously being produced, repetition " welding --- winding --- is welded " these three work steps are only needed to be capable of achieving quick life Produce, compared with other structures form, production efficiency is greatly improved.
After the completion of stainless steel plate winding, a spiral helicine seam 9 can be formed in the outside of stainless steel coating layer 2, with one Along the described spiral winding of seam 9 so as to seam 9 be covered, described stainless steel strip 5 is bonded stainless steel strip 5 by stainless steel Glue is fixed at described seam 9.Either when pipeline is connected, or in broken pipe repair process, on anticorrosive coat There is anti-corrosion clear area to be required to carry out single preservative treatment, the handling process for using in the prior art is to smear epoxy resin Or other anti-corrosion materials, this handling process the disadvantage is that, pipeline is in itself metal material, and the anti-corrosion material such as epoxy resin It is non-metallic material, adhesive strength during the two bonding is difficult to ensure that, after especially tangible pipeline rising-heat contracting-cold, it is easier to occur mending Plus the problem that anticorrosive coat departs from itself with pipeline, so as to influence corrosion-resistant validity.And in the present invention, as anti-corrosion clear area Seam 9 at do not use process of the prior art, but using stainless steel strip 5 as adding corrosion-resistant material, Stainless steel strip 5 is iron and steel material quality in itself with pipeline, therefore the two thermal stretching rate is also very close, meanwhile, stainless steel bonded adhesives Adhesive strength it is much bigger compared with epoxy resin, therefore, using being sealed at the abutment joint 9 of stainless steel strip 5, be not in The problem that the anti-corrosion material added departs from itself with pipeline.In addition, stainless steel strip 5 is wound around on pipeline, this causes stainless steel Bar 5 is braced in the outside of pipeline, the difficulty that stainless steel strip 5 departs from pipeline is further increased, so as to prevent anti-corrosion clear area Occur again.
Be provided with strip projected parts 4 at the both sides of the edge of described stainless steel plate, the length direction of strip projected parts 4 with it is stainless The side of steel plate is parallel.The effect of strip projected parts 4 has two, on the one hand, strip projected parts 4 can be when pipeline be produced to stainless steel strip 5 installation is guided, and is easy to the Fast Installation of stainless steel strip 5, so that improve production efficiency;On the other hand, strip projected parts 4 can Stainless steel strip 5 is formed in transhipment, movement and installation process in pipeline is protected, prevent stainless steel strip 5 from being collided with damage.
In actual production, it is necessary to by the lead angle limitation of stainless steel plate and stainless steel strip 5 within the specific limits, former Because being:If lead angle is excessive, the length of seam 9 is long, can increase man-hour when seam 9 is processed;If lead angle mistake Greatly, then difficulty of construction during winding stainless steel plate can be increased, therefore, lead angle is set in the present invention 15-25 ° of scope It is interior, the width of stainless steel plate is set in the range of 50-60cm.
Present invention also offers a kind of manufacture method of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline, the method is used for The inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline as described in foregoing any claim is manufactured, the method includes following step Suddenly:
A, a pipeline matrix 1 and a gapless stainless steel tube are taken, gapless stainless steel tube is inserted into pipeline matrix 1, pipeline The internal diameter of matrix 1 is gap fit dimension with the external diameter of gapless stainless steel tube.Gap fit dimension by pipeline matrix 1 and it is seamless not The fit clearance of rust steel pipe is limited in the dimensional fits margin of tolerance of the tolerance fit table of standard, so that the two can enter Row insertion coordinates, and does not have very big fit clearance, so as to reduce the difficult sealing between end cover 7 and gapless stainless steel tube Degree.
B, after end cover 7 seals the two ends of gapless stainless steel tube, by the water filling port 8 on end cover 7 to Injection water under high pressure in annular seal space, under the pressure effect of water under high pressure, gapless stainless steel tube outwards extends expansion, so as to be attached to pipe On the inwall of road matrix 1, stainless steel inner lining layer 3 is formed.Being acted on by the pressure of water makes gapless stainless steel tube be attached to pipeline base On the inwall of body 1, technological principle and tooling device are all very simple, the adhesive strength of stainless steel inner lining layer 3 and pipeline matrix 1 Can guarantee that.Can be sealed using grafting between end cover 7 and gapless stainless steel tube, also sealing can be compressed using end face.
C, one end of one end of the stainless steel plate of strip and pipeline matrix 1 is weldingly connected, then rotated pipe matrix 1, So that stainless steel plate is spirally wound on the outside of pipeline matrix, it is after the completion of stainless steel plate winding, it is another with pipeline matrix 1 One end is weldingly connected, so as to complete the winding working procedure of stainless steel plate, forms stainless steel coating layer 2.Described stainless steel coating layer 2 Formed along the described spiral winding of pipeline matrix 1 by the stainless steel plate of strip, during production, first by the one of the stainless steel plate of strip End is welded on one end of pipeline matrix 1, then the stainless steel plate of strip is wrapped in pipeline matrix 1 by rotating pipe matrix 1 Outside, stainless steel plate winding after the completion of, it is weldingly connected with the other end of pipeline matrix 1, so as to complete stainless steel plate Winding working procedure, forms stainless steel coating layer 2.When continuously being produced, only need to repeat " welding --- winding --- welding " this three Individual work step is to be capable of achieving quick production, and compared with other structures form, production efficiency is greatly improved.
D, by stainless steel strip 5 along the outside of stainless steel coating layer 2 the spiral winding of seam 9, while winding, in stainless steel Stainless steel bonded adhesives is filled between bar 5 and stainless steel plate, so as to stainless steel strip 5 to be bonded in the outside of stainless steel coating layer 2.
E, the two ends of pipeline are rested and reorganized with cutting tool and milling tools, make its smooth, so far complete all manufactures Process.
Present invention employs brand-new pipeline corrosion protection structure, by using stainless steel inside and outside pipeline matrix 1 Material not only effectively improves the antiseptic property of pipeline as anticorrosive coat, and greatly reduces the technology difficulty of pipeline connection simultaneously Shorten construction period.

Claims (3)

1. a kind of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline, including the pipeline matrix (1) that carbon steel is made, its feature exists In:Stainless steel inner lining layer (3) is provided with the inside of described pipeline matrix (1), pipeline matrix is provided with stainless steel on the outside of (1) Clad (2), on the end face of pipeline, stainless steel inner lining layer (3) and stainless steel coating layer (2) are welded with pipeline matrix (1) Be connected, described stainless steel inner lining layer (3) is made up of gapless stainless steel tube, described stainless steel coating layer (2) by strip not Rust steel plate is formed along described pipeline matrix (1) spiral winding, after the completion of stainless steel plate winding, can be in stainless steel coating layer (2) outside forms a spiral helicine seam (9), with a stainless steel strip (5) along described seam (9) spiral winding so as to By seam (9) covering, described stainless steel strip (5) is fixed on described seam (9) place by stainless steel bonded adhesives, it is described not Strip projected parts (4) are provided with the both sides of the edge of rust steel plate, the length direction of strip projected parts (4) is put down with the side of stainless steel plate OK.
2. a kind of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline according to claim 1, it is characterised in that:Described Lead angle when stainless steel plate and stainless steel strip (5) spiral winding is 15-25 °, and the width of stainless steel plate is 50-60cm.
3. a kind of manufacture method of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline, the method is used to manufacture such as foregoing any power Profit requires described inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline, and its spy is being to comprise the following steps:
A, a pipeline matrix (1) and a gapless stainless steel tube are taken, gapless stainless steel tube is inserted into pipeline matrix (1), pipeline The internal diameter of matrix (1) is gap fit dimension with the external diameter of gapless stainless steel tube;
After B, the two ends sealing by end cover (7) by gapless stainless steel tube, by the water filling port (8) on end cover (7) To injecting water under high pressure in annular seal space, under the pressure effect of water under high pressure, gapless stainless steel tube outwards extends expansion, so as to be attached to On the inwall of pipeline matrix (1), so as to form stainless steel inner lining layer (3), end cover (7) can be adopted and gapless stainless steel tube between Sealed with grafting, also sealing can be compressed using end face;
C, one end of one end of the stainless steel plate of strip and pipeline matrix (1) is weldingly connected, then rotated pipe matrix (1), So that stainless steel plate is spirally wound on the outside of pipeline matrix, after the completion of stainless steel plate winding, by itself and pipeline matrix (1) The other end is weldingly connected, so as to complete the winding working procedure of stainless steel plate, forms stainless steel coating layer (2);
D, by stainless steel strip (5) along seam (9) spiral winding on the outside of stainless steel coating layer (2), while winding, stainless Steel bar (5) fills stainless steel bonded adhesives and stainless steel plate between, so as to stainless steel strip (5) is bonded in into stainless steel coating layer (2) Outside;
E, the two ends of pipeline are rested and reorganized with cutting tool and milling tools, make its smooth, so far complete whole manufacturing processes.
CN201710132908.1A 2017-03-08 2017-03-08 A kind of inside and outside bilateral stainless steel corrosion-resistant water supply and sewerage pipeline and its manufacture method Pending CN106764110A (en)

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CN108890235A (en) * 2018-08-22 2018-11-27 江苏众信绿色管业科技有限公司 A kind of steel lining stainless steel channel member and its manufacturing method
CN111828777A (en) * 2020-06-29 2020-10-27 新兴铸管股份有限公司 Processing method of pipeline anticorrosive coating
CN113108127A (en) * 2021-04-29 2021-07-13 北京市政建设集团有限责任公司 Pipe manufacturing process applied to sewage pipeline transformation

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CN113108127A (en) * 2021-04-29 2021-07-13 北京市政建设集团有限责任公司 Pipe manufacturing process applied to sewage pipeline transformation

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Application publication date: 20170531