CN101901642A - Intrinsic safety system instrument cable - Google Patents

Intrinsic safety system instrument cable Download PDF

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Publication number
CN101901642A
CN101901642A CN 201010232626 CN201010232626A CN101901642A CN 101901642 A CN101901642 A CN 101901642A CN 201010232626 CN201010232626 CN 201010232626 CN 201010232626 A CN201010232626 A CN 201010232626A CN 101901642 A CN101901642 A CN 101901642A
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CN
China
Prior art keywords
cable
twisted pair
safety system
intrinsic safety
pair wire
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN 201010232626
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Chinese (zh)
Inventor
薛明
于丰
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Xuzhou Power Supply Co of Jiangsu Electric Power Co Ltd
Original Assignee
Xuzhou Power Supply Co of Jiangsu Electric Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Xuzhou Power Supply Co of Jiangsu Electric Power Co Ltd filed Critical Xuzhou Power Supply Co of Jiangsu Electric Power Co Ltd
Priority to CN 201010232626 priority Critical patent/CN101901642A/en
Publication of CN101901642A publication Critical patent/CN101901642A/en
Pending legal-status Critical Current

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Abstract

The invention discloses an intrinsic safety system instrument cable belonging to safety cables. The intrinsic safety system instrument cable comprises a plurality of cable cores, a branch shielding layer, packing materials, a wrapping layer, a total shielding layer and a jacket, wherein the cable cores are arrayed along a length direction, each cable core comprises a twisted pair wire which consists of two insulated conductors twisted into a spiral shape along the length direction, and an isolated layer which separates the twisted pair wire from other twisted pair wires and has color difference is wrapped on the surface of each twisted pair wire; the branch shielding layer covers the surface of the isolated layer, and the packing materials are packed between the isolated layers and the twisted pair wires; the wrapping layer which bundles all the cable cores together is positioned outside the cable cores, and the total shielding layer covers the surface of the wrapping layer; the surface of the total shielding layer is provided with the jacket; and the packing materials are packed between the wrapping layer and the cable cores. The intrinsic safety system instrument cable has low capacitance and inductance, good shielding property and anti-interference property and is superior to a general control cable and a computer cable in the anti-explosion property.

Description

Intrinsic safety system instrument cable
Technical field
The present invention relates to safety cable, specifically is a kind of intrinsic safety system instrument cable.
Background technology
Since the sixties in 20th century, the automation control system of large-scale construction project has all adopted control cable and instrument signal cable.Along with the development of automatic control and computer networking technology, this type of cable is widely used in every field.In petrochemical industry, mine, gas engineering etc. the place of explosion risk is arranged, cable has also been proposed the requirement of " explosion-proof ", and electric spark and thermal effect are the main ignition sources that causes the blast of hazardous gas environment.Consider from the system wiring angle, because stube cable exists distributed capacitance and distributed inductance, make stube cable become energy-storage travelling wave tube, their stored energys inevitably in signals transmission, in case system breaks down, these stored energys will discharge with the form of electric spark or thermal effect, influence the fail safe of system.The cable that uses of these dangerous situations requirement that all do not reach low electric capacity and low inductance at present, cable itself with electric charge more, explosion accident appears easily.
Summary of the invention
At the shortcoming of above-mentioned prior art, the invention provides a kind of intrinsic safety system instrument cable, reach the requirement of low electric capacity and low inductance, cable itself with electric charge few, be not easy to occur spark.
The present invention realizes with following technical scheme: a kind of intrinsic safety system instrument cable, comprise a plurality of cable cores of arranging along its length, each cable core comprises by two and alongst twists into the twisted pair wire that spiral helicine insulated conductor is formed, and the surface of each twisted pair wire is surrounded with the separator that this twisted pair wire and other twisted pair wire is separated and have colouring discrimination; Surface at separator also is coated with sub-shield, between separator and twisted pair wire packing material is arranged; The lapping layer that all cable cores are bundled together is arranged outside cable core, and the surface coverage of lapping layer has total screen; Surface at total screen is provided with sheath; Between lapping layer and cable core, be filled with packing material.
It further has: in sub-shield and total screen a drainage thread is set respectively.
The invention has the beneficial effects as follows: intrinsic safety system instrument cable has low electric capacity and low inductance, and has good shielding properties and interference free performance, and explosion-proof performance is better than general control cable and computer cable.
Description of drawings
The invention will be further described below in conjunction with drawings and Examples.
Accompanying drawing is a radial section schematic diagram of the present invention.
Among the figure: 1, twisted pair wire; 11, insulated conductor; 2, separator; 3, sub-shield; 4, lapping layer; 5, total screen; 6, sheath; 7, drainage thread; 8, packing material.
Embodiment
As shown in drawings, intrinsic safety system instrument cable has a plurality of cable cores, and each cable core has twisted pair wire 1, and twisted pair wire 1 has two and alongst twists into spiral helicine insulated conductor 11; The surface of each twisted pair wire 1 is surrounded with the separator 2 that this twisted pair wire 1 and other twisted pair wire 1 is separated and have colouring discrimination, at separator 2 and 1 of twisted pair wire packing material is arranged; The surface coverage of separator 2 has a sub-shield 3; The lapping layer 4 that all cable cores are bundled together is arranged outside cable core, and the surface coverage of lapping layer 4 has total screen 5; The surface of total screen 5 is provided with sheath 6.Packing material 8 is arranged between lapping layer 4 and cable core, and packing material 8 adopts non-absorbent material.For the electrical continuity that guarantees to shield, in sub-shield 3 and total screen 5, a drainage thread 7 is set respectively; Drainage thread 7 adopts copper wire.
Twisted pair wire 1: twisted pair wire is by a pair of insulated conductor 11 (insulation color obvious difference should be arranged), and right with the be intertwined line that constitutes of the mode of spiral, insulating barrier makes the core of line centering can not cause short circuit because of bumping mutually.Twisted pair wire is generally used for transmitting balanced signal, at two leads while transmission signals, but phase phasic difference 180 degree of the signal code that they carry respectively, the influence that extraneous electromagnetic interference brings for two leads will be cancelled out each other, thereby make signal be unlikely to rapid decline.Spiral helicine structure also helps to offset the electric capacity that electric current is flowed through and might be increased in the lead process, if two parallel leads will form a width of cloth antenna, does not have this cancellation effect.In stranded process, strict control twisting pitch, and adjacent lines is to the pitch difference, and do not have the even-multiple relation.
Separator 2: employing and the immiscible material that closes of insulated conductor 11 external insulations are made, and utilize the coating extrustion process to form, and when extruding, all twisted pair wires are extruded in nib in company with separator 2 in addition.
Sub-shield 3 and total screen 5: the mode that all adopts the overlapping wrapped or vertical bag of the aluminium-plastic tape of 0.05~0.1mm.Aluminium-plastic tape is base material with the plastic film, the laminated aluminium powder of single or double and making; During coating, aluminium is towards interior.With the cable of aluminium-plastic tape as polymeric barrier layer materials, external diameter is little, in light weight, soft, moistureproof, and shield effectiveness is good.
Lapping layer 4: all twisted pair wires 1 are bundled together, prevent that cable core is loose in the laid processes.
Sheath 6: can adopt polyvinyl chloride or polyolefin; The halogen-free flameproof intrinsic safety system instrument cable should adopt halogen-free and low-smoke flame-retardant polyolefin.According to the requirement of intrinsic safety system, the color of sheath is blue, so that distinguish with cable with the non-intrinsically safe safety system.
Drainage thread 7: for the electrical continuity that guarantees to shield, and ground connection is installed conveniently, a copper wire of placement is made drainage thread in sub-shield 3 and total screen 5, and the drainage thread cross section is not less than 0.2mm2.
Packing material 8: fill with non-absorbent material, so that the outward appearance rounding; Packing material should be consistent with the working temperature of cable, and do not react with contact material; The cable that fire-retardant requirement is arranged adopts fire proofing to fill.
In addition, the cable that has tension to require can carry out armouring to cable, and armouring can adopt the wrapped mode in two ribbon spiral shape gaps, also can adopt the braided steel wire mode, under the armour inner covering will be arranged.Because painted steel has poison, armouring tape should adopt galvanized steel strip, and the anti-radial pressure of the cable of armouring tape is big.And the anti-longitudinal pulling force of the cable of braided steel wire armouring is big, and cable is soft, but working (machining) efficiency is low, the cost height; Armouring makes that also the shield effectiveness of cable is better simultaneously.

Claims (4)

1. intrinsic safety system instrument cable, comprise a plurality of cable cores of arranging along its length, each cable core comprises by two and alongst twists into the twisted pair wire (1) that spiral helicine insulated conductor (11) is formed that the surface of each twisted pair wire (1) is surrounded with the separator (2) that this twisted pair wire (1) and other twisted pair wire (1) is separated and have colouring discrimination; It is characterized in that: also be coated with sub-shield (3) on the surface of separator (2), between separator (2) and twisted pair wire (1), packing material (8) arranged; The lapping layer (4) that all cable cores are bundled together is arranged outside cable core, and the surface coverage of lapping layer (4) has total screen (5); Surface at total screen (5) is provided with sheath (6); Between lapping layer (4) and cable core, be filled with packing material (8).
2. intrinsic safety system instrument cable according to claim 2 is characterized in that: described packing material (8) adopts non-absorbent material.
3. intrinsic safety system instrument cable according to claim 1 is characterized in that: in sub-shield (3) and total screen (5) drainage thread (7) is set respectively.
4. intrinsic safety system instrument cable according to claim 3 is characterized in that: described drainage thread (7) adopts copper wire.
CN 201010232626 2010-07-16 2010-07-16 Intrinsic safety system instrument cable Pending CN101901642A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201010232626 CN101901642A (en) 2010-07-16 2010-07-16 Intrinsic safety system instrument cable

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201010232626 CN101901642A (en) 2010-07-16 2010-07-16 Intrinsic safety system instrument cable

Publications (1)

Publication Number Publication Date
CN101901642A true CN101901642A (en) 2010-12-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104575773A (en) * 2013-10-18 2015-04-29 宁夏海洋线缆有限公司 Steel wire armored high-fidelity cable

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2181734Y (en) * 1994-01-10 1994-11-02 天津市安琪尔特种线缆高新技术开发实业公司 Meter signal control cable for water-proof and explosion-proof circuit
CN2757303Y (en) * 2004-12-29 2006-02-08 上海乐庭电线工业有限公司 High performance water-proof shield data communication paired cable
CN2824244Y (en) * 2005-09-06 2006-10-04 扬州亚光电缆有限公司 Measuring controlling cable for oil and gas pipeline explosion-proof
CN201199464Y (en) * 2008-05-08 2009-02-25 扬州光明电缆有限公司 Symmetrical control low-smoke non-bittern signal cable for ship
CN101707071A (en) * 2009-12-04 2010-05-12 江苏远洋东泽电缆股份有限公司 Low-smoke halogen-free light intrinsically-safe instrument flexible cable for ocean engineering
CN201717031U (en) * 2010-07-16 2011-01-19 江苏省电力公司徐州供电公司 Instrument cable for intrinsically safe system

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2181734Y (en) * 1994-01-10 1994-11-02 天津市安琪尔特种线缆高新技术开发实业公司 Meter signal control cable for water-proof and explosion-proof circuit
CN2757303Y (en) * 2004-12-29 2006-02-08 上海乐庭电线工业有限公司 High performance water-proof shield data communication paired cable
CN2824244Y (en) * 2005-09-06 2006-10-04 扬州亚光电缆有限公司 Measuring controlling cable for oil and gas pipeline explosion-proof
CN201199464Y (en) * 2008-05-08 2009-02-25 扬州光明电缆有限公司 Symmetrical control low-smoke non-bittern signal cable for ship
CN101707071A (en) * 2009-12-04 2010-05-12 江苏远洋东泽电缆股份有限公司 Low-smoke halogen-free light intrinsically-safe instrument flexible cable for ocean engineering
CN201717031U (en) * 2010-07-16 2011-01-19 江苏省电力公司徐州供电公司 Instrument cable for intrinsically safe system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104575773A (en) * 2013-10-18 2015-04-29 宁夏海洋线缆有限公司 Steel wire armored high-fidelity cable

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Application publication date: 20101201