The cooling system that the multiple type of cooling of a kind of strip casting process is integrated
Technical field:
The invention belongs to metallurgical technology field, the integrated cooling system of the multiple type of cooling of particularly a kind of strip casting process.
Background technology:
At present, thin strap continuous casting be a kind of with the roll that rotates as crystallizer, with the new technology of liquid molten steel Direct Production 1-5mm strip; The strip of continuous casting is in a kind of state that has just solidified when going out the crystallization roller, temperature is very high, the deformation effect when adding casting; Thereby crystallization more very easily takes place strip destroys initial columanar structure; Therefore, should improve the cooldown rate of thin strap continuous casting outlet, suppress the generation of crystallization again.Grain growth speed is exceedingly fast under the long-time condition of high temperature of thin strap continuous casting in addition, be easy to organize crystal grain excessive, and hot rolling, the cold rolling reduction to it is little subsequently, can't carry out grain refinement, and end properties is reduced.Some steel grade need obtain the strip of special texture; Requirement is promptly handled before in normalizing in solidifying cooling procedure, and some solute element is solid-solubilized in the matrix as far as possible; If the cast-rolling thin strip cooling velocity is slow, need the solute element of solid solution to separate out, technical process will increase the solid solution treatment process of high temperature long-time heating; Make technology become complicated, cost increases.The cooling system that now thin strap continuous casting is adopted is simple water tank cooling, and cooling effect is poor, and cooling effectiveness is low, can not reach the cooling requirement.
Summary of the invention:
Deficiency to the prior art existence; The present invention provides the multiple type of cooling of a kind of strip casting process integrated cooling system; Through setting up the accelerate cooling system of strip; The different types of cooling of adjustment cooling system satisfy the requirement of strip different cooling rate, to reach the purpose of the cooling velocity that improves casting and rolling machine outlet strip.
Technical scheme of the present invention is achieved in that this system includes aerosol cooling device, equipment water jetting cooler, water fog spraying gun, header tank, transmission roller channel, crossbeam and base;
The aerosol cooling device includes first air inlet pipe, first water inlet pipe, aerial fog nozzle, gas flow regulating valve, first Water flow adjusting valve and mounting bracket;
Water fog spraying gun comprises nozzle, second water inlet pipe and second Water flow adjusting valve;
Equipment water jetting cooler includes housing, the 3rd water inlet pipe, isocon, deflector, (operating) water nozzle and the 3rd Water flow adjusting valve;
The connection of these each parts of system is: this system includes aerosol cooling device, equipment water jetting cooler, water fog spraying gun, header tank, roller-way, crossbeam and base;
The connection of these each parts of system is: the casting and rolling machine exit position has been horizontally disposed with roller-way; Roller-way both sides is up and down evenly installed at least two group equipment water jetting coolers and one group of water fog spraying gun; Wherein at least one group of equipment water jetting cooler is installed on the crossbeam that is positioned at the roller-way top with at least one water fog spraying gun; At least one group of equipment water jetting cooler is installed on the base of roller-way below with at least one water fog spraying gun; Along cast-rolling thin strip direction of transfer bilateral symmetry distribution at least two group aerosol cooling devices about strip, header tank is installed in the below of the equipment water jetting cooler and the water fog spraying gun of roller-way downside near the casting and rolling machine exit position in casting roller below.
The syndeton of each parts of aerosol cooling device is: it is outer that first water inlet pipe is arranged on first air inlet pipe, and first air inlet pipe is arranged on the internal layer of first water inlet pipe, and first air inlet pipe is connected with first water inlet pipe is coaxial; Aerial fog nozzle is installed on first water inlet pipe; Aerial fog nozzle is interior outer double-layer structure, and the aerial fog nozzle internal layer is provided with breather pipe, and skin is provided with water service pipe; Wherein the breather pipe of aerial fog nozzle internal layer communicates with first air inlet pipe; The outer field water service pipe of aerial fog nozzle communicates with first water inlet pipe, and gas flow regulating valve is installed in an end of first air inlet pipe, and first Water flow adjusting valve is installed in an end of first water inlet pipe; At the outer mounting bracket of installing of first water inlet pipe; The aerosol cooling device is fixed on the mounting bracket, and mounting bracket is connected on the casting and rolling machine frame, through mounting bracket aerosol cooling device 1 is installed on the casting and rolling machine frame.
The connection of each parts of water fog spraying gun is: nozzle is installed on second water inlet pipe, is connected with second water inlet pipe, and an end of second water inlet pipe is installed second Water flow adjusting valve.
The connection of each parts of equipment water jetting cooler is: housing is the rectangular structure of hollow, and the 3rd water inlet pipe is arranged on enclosure interior, and it is outer that isocon is installed in the 3rd water inlet pipe; Be connected with the 3rd water inlet pipe is coaxial, isocon is provided with tap hole, and deflector is installed in the top of isocon; Pod apertures distributes on deflector; The upper surface distribution screwed hole of housing, (operating) water nozzle is installed on the screwed hole, and the 3rd Water flow adjusting valve is installed in the 3rd water inlet pipe one end.
Described crossbeam is provided with rotating shaft near an end of water fog spraying gun.
Operation principle of the present invention: the present invention is the cooling system of cast-rolling thin strip; The strip that casting goes out through the casting roller is in transmission course; Descend the two sides to adopt aerosol cooling, water smoke cooling and three kinds of different types of cooling of water spray cooling that strip is quickened cooling above that, the thickness of the strip that goes out according to casting, the strip temperature that goes out the casting roller, temperature, the strip speed of service that requires to be cooled to are selected different cooling paths.Different actual requirements was selected when the angle of the unlatching group number of each type of cooling, valve opening amount big or small (expulsion pressure), nozzle was all produced according to casting.
The course of work of the present invention: the condition of high temperature strip that casting just goes out is transferred to the aerosol cooling device with certain speed and adopts gas or aerosol two media that strip is purged cooling.Jet and implementation method atomize is: when first Water flow adjusting valve is closed fully, when gas flow regulating valve is opened, have only refrigerating gas to pass through first air inlet pipe and get into aerial fog nozzle, from the ejection of aerial fog nozzle mouth, form jet state; When first Water flow adjusting valve and gas flow regulating valve are all opened; Cooling water and refrigerating gas get into first water inlet pipe and first air inlet pipe respectively; The gases at high pressure of cooling water in the aerial fog nozzle water service pipe and breather pipe ejection mix; Mix ejection from the outlet of aerosol cooling device, become spray discharge pattern, strip is carried out first order cooling.Strip after the cooling of aerosol cooling device carries out second level cooling through the water smoke that water fog spraying gun produces to strip; The cooled strip of water smoke is sent to equipment water jetting cooler; To the strip cooling of spraying water; The cooling water flow of its each equipment water jetting cooler is controlled by the 3rd Water flow adjusting valve, and cooling water sprays from each (operating) water nozzle through the shunting action of the pod apertures of tap hole on the 3rd water inlet pipe, the isocon and deflector more uniformly.
Advantage of the present invention: on a cooling system, be integrated with the multiple types of cooling such as jet, aerosol, spraying, water spray; According to the online different process for cooling needs of the strip of casting unlike material; The unlatching quantity of kind, flow and different spray nozzles through selecting cooling medium; Realize that large-scale cooldown rate regulates, with the tissue that obtains requiring obtaining.
Description of drawings:
Fig. 1 is an overall structure sketch map of the present invention;
Fig. 2 is an aerosol cooling device structural representation of the present invention;
Fig. 3 is a water fog spraying gun structural representation of the present invention;
Fig. 4 (a) is an equipment water jetting cooler structural front view of the present invention;
Fig. 4 (b) is an equipment water jetting cooler structure left view of the present invention;
Fig. 4 (c) is an equipment water jetting cooler structure vertical view of the present invention;
A casting roller among the figure; The b cast-rolling thin strip; 1 aerosol cooling device; 2 water fog spraying guns; 3 crossbeams; 4 equipment water jetting coolers; 5 roller-ways; 6 header tanks; 7 rotating shafts; 8 bases; 9 first water inlet pipes; 10 first air inlet pipe; 11 aerial fog nozzles; 12 gas flow regulating valves; 13 first Water flow adjusting valves; 14 mounting brackets; 15 nozzles; 16 second water inlet pipes; 17 second Water flow adjusting valves; 18 the 3rd water inlet pipes; 19 isocons; 20 deflectors; 21 (operating) water nozzles; 22 housings; 23 screwed holes; 24 the 3rd Water flow adjusting valves.
The specific embodiment:
The integrated cooling system of the multiple type of cooling of a kind of strip casting process of the present invention combines embodiment and accompanying drawing to explain.
This system is as shown in Figure 1, includes aerosol cooling device 1, equipment water jetting cooler 4, water fog spraying gun 2, header tank 6, roller-way 5, crossbeam 3 and base 8;
Aerosol cooling device 1 is as shown in Figure 2, includes first water inlet pipe 9, first air inlet pipe 10, aerial fog nozzle 11, gas flow regulating valve 12, first Water flow adjusting valve 13 and mounting bracket 14;
Water fog spraying gun 2 is as shown in Figure 3, comprises nozzle 15, second water inlet pipe 16 and second Water flow adjusting valve 17;
Equipment water jetting cooler 4 includes housing 22, the 3rd water inlet pipe 18, isocon 19, deflector 20, (operating) water nozzle 21 and the 3rd Water flow adjusting valve 24 shown in Fig. 4 (a), Fig. 4 (b) and Fig. 4 (c).
The position of this system's each several part is: the casting and rolling machine exit position has been horizontally disposed with roller-way 5; Roller-way is evenly installed at least two group equipment water jetting coolers 4 and one group of water fog spraying gun 2 in both sides about in the of 5; Wherein at least one group of equipment water jetting cooler 4 is installed on the crossbeam 3 that is positioned at roller-way 5 tops with at least one water fog spraying gun 2; At least one group of equipment water jetting cooler 4 is installed on the base 8 of roller-way 5 belows with at least one water fog spraying gun 2; Along cast-rolling thin strip direction of transfer bilateral symmetry distribution at least two group aerosol cooling devices 1 about strip, header tank 6 is installed in the below of the equipment water jetting cooler 4 and the water fog spraying gun 2 of roller-way 5 downsides near the casting and rolling machine exit position in casting roller below.
The connection of aerosol cooling device 1 each parts is: first water inlet pipe 9 is arranged on first air inlet pipe, 10 skins, and first air inlet pipe 10 is arranged on the internal layer of first water inlet pipe 9, first air inlet pipe 10 and 9 coaxial connections of first water inlet pipe; Aerial fog nozzle 11 is installed on first water inlet pipe 9; Aerial fog nozzle 11 is interior outer double-layer structure, and aerial fog nozzle 11 internal layers are provided with breather pipe, and skin is provided with water service pipe; Wherein the breather pipe of aerial fog nozzle 11 internal layers communicates with first air inlet pipe 10; Aerial fog nozzle 11 outer field water service pipes communicate with first water inlet pipe 9, and gas flow regulating valve 12 is installed in an end of first air inlet pipe 10, and first Water flow adjusting valve 13 is installed in an end of first water inlet pipe 10; At first water inlet pipe, the 10 outer mounting brackets 14 of installing; The aerosol cooling device is fixed on the mounting bracket 14, and mounting bracket 14 is connected on the casting and rolling machine frame, through mounting bracket 14 aerosol cooling device 1 is installed on the casting and rolling machine frame.
The connection of water fog spraying gun 2 each parts is: nozzle 15 is installed on second water inlet pipe 16, is connected with second water inlet pipe 16, and an end of second water inlet pipe 16 is installed second Water flow adjusting valve 17;
The connection of equipment water jetting cooler 4 each parts is: housing 22 is the rectangular structure of hollow; The 3rd water inlet pipe 18 is arranged on housing 22 inside, and isocon 19 is installed in the 3rd water inlet pipe 18 skins, with 18 coaxial connections of the 3rd water inlet pipe; Isocon 19 is provided with some tap holes; Deflector 20 is installed in the top of isocon 19, some pod apertures that on deflector 20, distribute, the upper surface of housing 22 some screwed holes 23 that distribute; (operating) water nozzle 21 is installed on the screwed hole 23, and the 3rd Water flow adjusting valve 24 is installed in water inlet pipe one end.
Described crossbeam 3 is provided with rotating shaft 7 near an end of water fog spraying gun 2
Operation principle of the present invention: the present invention is the cooling system of cast-rolling thin strip.The strip that casting goes out through the casting roller is in transmission course; Descend the two sides to adopt aerosol cooling device 1,4 three kinds of different cooling devices of water fog spraying gun 2 and equipment water jetting cooler that strip is quickened cooling above that, the thickness of the strip that goes out according to casting, the strip temperature that goes out the casting roller, temperature, the strip speed of service that requires to be cooled to are selected different cooling paths.Different actual requirements was selected when the angle of the unlatching group array number of each type of cooling, valve opening amount big or small (expulsion pressure), nozzle 15 was all produced according to casting.
The course of work of the present invention: the condition of high temperature strip that casting just goes out is transferred to aerosol cooling device 1 with certain speed and adopts gas and aerosol two media that strip is purged cooling.Jet and implementation method atomize is: when first Water flow adjusting valve 13 is closed fully, when gas flow regulating valve 12 is opened, have only refrigerating gas to pass through first air inlet pipe 10 and get into aerial fog nozzles 11, from 11 mouthfuls of ejections of aerial fog nozzle, form jet state; Cooling water and refrigerating gas get into first water inlet pipe 9 and first air inlet pipe 10 respectively when first Water flow adjusting valve 13 is all opened with gas flow regulating valve 12; The gases at high pressure of cooling water in aerial fog nozzle 11 water service pipes and breather pipe ejection mix; Mix ejection from 1 outlet of aerosol cooling device; Become spray discharge pattern; Strip is carried out first order cooling, and the strip after 1 cooling of aerosol cooling device carries out second level cooling through the water smoke that water fog spraying gun 2 produces to strip, cooled strip is sent to equipment water jetting cooler 4 carries out third level cooling.The cooling water flow of its each equipment water jetting cooler 4 is by the control of the 3rd Water flow adjusting valve 24, and cooling water is through the shunting action of the pod apertures of tap hole on the 3rd water inlet pipe 18, the isocon 19 and deflector 20, ejection from each (operating) water nozzle 21 uniformly again.