CN101889722A - Temperature control system of extruder multistage screw rod with additional shunting and converging function - Google Patents

Temperature control system of extruder multistage screw rod with additional shunting and converging function Download PDF

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Publication number
CN101889722A
CN101889722A CN2009100517303A CN200910051730A CN101889722A CN 101889722 A CN101889722 A CN 101889722A CN 2009100517303 A CN2009100517303 A CN 2009100517303A CN 200910051730 A CN200910051730 A CN 200910051730A CN 101889722 A CN101889722 A CN 101889722A
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heating
temperature
mixer
screw
screw rod
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Chinese (zh)
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刘�英
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Shanghai Yichen Information Technology Development Co Ltd
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Shanghai Yichen Information Technology Development Co Ltd
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Abstract

The invention discloses a temperature control system of an extruder multistage screw rod with an additional shunting and converging function, which comprises heating control units, temperature compensating control units, temperature measuring control units and master control units and is used for controlling a heating temperature control device provided with heating systems, temperature compensating systems, temperature measuring systems and control systems. The extruder multistage screw rod comprises a lower screw rod group, an outside screw rod group and an inside screw rod group, and the lower screw rod group, the outside screw rod group and the inside screw rod group respectively comprise a first main screw rod, a second main screw rod, a first secondary screw rod, a second secondary screw rod, a first compensating screw rod and a second compensating screw rod. Under the control of all the master control units and the control systems, all the heating control units control all the heating systems to heat all the screw rods, and all the temperature measuring control units control all the temperature measuring systems to periodically measure the temperature of all the screw rods. The master control units and the control systems are used for indicating all the temperature compensating control units to control all the temperature compensating systems to heat all the screw rods or indicating all the heating control units to control all the heating systems to heat all the screw rods according to the situations of heating and temperature measurement.

Description

Temperature control system of extruder multistage screw rod with additional distributing and converging functions
Technical field
The present invention relates to a kind of multi-stage screw temperature control system, particularly a kind of temperature control system of extruder multistage screw rod with additional distributing and converging functions.
Background technology
Along with increase day by day to the requirement of the nutrition of food, the bread basket and the production method thereof of various composite nutrients are also developing by leaps and bounds, from the pre-steaming method technology of early stage acid, directly soak technologies such as suction method and coating method, develop into nowadays more complete:, obtain the technological process of multi-nutrient fortification composite cereal at last from cereal pulverizing → preliminary treatment → mix with nutrient → push → excision forming → drying → screening → join rice in proportion.
And the step of extruding-excision forming wherein is the important step in the production process, single screw rod or the twin (double) screw extruder generally taked, the hydrate of cereal powder is pushed the back by certain shape mould, obtain the cereals of needed shape, size through cutting, and on corresponding conveyer belt, carry, until check and packaging step.
Simultaneously, because the techniqueflow of extrusion modling process can be processed into cereal the product with certain puffed degree and mellowness, be applicable to products such as various food, nourishing additive agent, animal feed.
International open text WO01/72151 discloses a kind of incorporate composite cereal mixing, extruding, former.Comprise raw material blending device, twin (double) screw extruder, extrusion device, excision forming equipment.Raw material blending device wherein and twin (double) screw extruder link to each other by the vertical transport pipeline that is communicated with, and be provided with control valve in pipelines, to adjust speed and the product efficiency that the premix raw material enters extruder.Be arranged in parallel in the twin (double) screw extruder screw rod of two mutual interlocks of screw thread rotates in opposite directions, makes the material of from top to bottom carrying can carry out compacting fully and conveying.End at extruder has extrusion dish, offer a plurality of extrusion cavities on the extrusion dish, be close to the extrusion cavities place and be provided with cutter sweep, the strip-shaped materials that squeezes out can be cut into needed strip, granular or sheet products, to meet the needs of various cereal joint products.
U.S. Pat 5350585 discloses a kind of double-screw structure of extruder.Described double-screw structure is divided into multistage, and its thread density is all inconsistent, to cooperate the needs in each stage in the extrusion process.Simultaneously, also offer the cavity in the screw rod, so that material fully mixes in screw extruder.
Yet traditional screw rod extruding excision forming machine still has some shortcomings:
1, the product that obtains of traditional extruding cutting equipment directly carries out the heating, drying step, yet but tends in baking step and since the product that contains moisture suddenly dehydration cause product surface to break or pulverize, cause the yield rate reduction.
2, the output of traditional extrusion formation equipment and productive rate are difficult to be greatly improved.
3, the screw rod of traditional screw extruder directly is positioned in the cavity of ellipse or circular cross-section, and in extruding and the course of conveying, material is easy to pile up in some position generation, thereby squeezing effect is reduced again.
4, packing phenomenon is often arranged in the screw rod cavity, and these deposits of failing for a long time fully to be pushed can condense into piece after after a while, thereby influence the uniformity coefficient of integral product output efficiency and product, need often cleaning.Yet the screw rod of traditional twin (double) screw extruder is changed the process difficulty, and after shutting down, screw rod still can produce mechanical rotation because of the structure of mutual interlock, causes the accident easily.
5, last, in the process of preparation reconstituted rice, gelatine can take place in the material that water and ground rice mix under heating condition, existing conventional extruder not only can't produce suitable gelatine degree also can't solve the problem that material viscosity that gelatine brings increases, yet the control heating-up temperature that existing extruder can't be good, control gelatine degree.
In view of above-mentioned weak point, the invention discloses a kind of temperature control system of extruder multistage screw rod with additional distributing and converging functions, it has technical characterictic as mentioned below, to solve the prior art problem.
Summary of the invention
The invention discloses a kind of temperature control system of extruder multistage screw rod with additional distributing and converging functions, comprise adding thermal control units, function of temperature compensation control unit, thermometric control module and master control unit, it is used to control the heating and temperature controlling device of this multi-stage screw.The heating and temperature controlling device of described multi-stage screw comprises heating system, temperature compensation system, temp measuring system and control system.
Described extruder multi-stage screw comprises and comprises bottom screw rod group, outside screw rod group and inboard screw rod group.
Described lower floor screw rod group comprises the first identical driving screw of structure and second driving screw, and the two is meshing with each other to commentaries on classics and is positioned at the bottom hybrid chamber.
Described outside screw rod group comprises the first identical sub-screw of structure and second sub-screw, is provided with inboard screw rod group between the two and is positioned at the top hybrid chamber.
Described inboard screw rod group comprises the first identical compensation screw rod of structure and the second compensation screw rod, and the two is between the screw rod of outside screw rod group and be positioned at the top hybrid chamber.
Described first driving screw and second driving screw comprise linkage section, adiabatic distance piece, premixed section, heating mixer, high temperature mixer and discharging section respectively successively from its front end to its end, be provided with adiabatic distance piece or linkage section between the two arbitrarily in above-mentioned each section, or be provided with adiabatic distance piece and linkage section simultaneously.
Described first sub-screw and second sub-screw comprise linkage section, adiabatic distance piece, premixed section, heating mixer and discharging section respectively successively from its front end to its end, be provided with adiabatic distance piece or linkage section between the two arbitrarily in above-mentioned each section, or be provided with adiabatic distance piece and linkage section simultaneously.
The described first compensation screw rod and the second compensation screw rod comprise linkage section, adiabatic distance piece, premixed section, heating mixer and discharging section respectively successively from its front end to its end, be provided with adiabatic distance piece or linkage section between the two arbitrarily in above-mentioned each section, or be provided with adiabatic distance piece and linkage section simultaneously.
Described adiabatic distance piece is the helicitic texture of being made by heat-insulating material, and described premixed section, heating mixer, high temperature mixer and discharging section are the helicitic textures of being made by Heat Conduction Material.
Each corresponding linkage section of described first driving screw and second driving screw, each corresponding adiabatic distance piece, each corresponding premixed section, each corresponding heating mixer, each corresponding high temperature mixer are meshing with each other.
Each corresponding linkage section, each corresponding adiabatic distance piece, each corresponding premixed section, each corresponding heating mixer of described first sub-screw and the first compensation screw rod, the first compensation screw rod and the second compensation screw rod, the second compensation screw rod and second sub-screw are meshing with each other.
Each linkage section of described first driving screw, second driving screw, each adiabatic distance piece, each premixed section, respectively heat mixer respectively with each linkage section, each adiabatic distance piece, each premixed section of first sub-screw, second sub-screw, respectively heat mixer and be meshing with each other.
The discharging section of described first sub-screw, second sub-screw terminates in respectively on first driving screw and second driving screw, and corresponding material transfers to first driving screw and second driving screw.
The discharging section of the described first compensation screw rod, the second compensation screw rod terminates in the top of first driving screw and second driving screw respectively, and corresponding material transfers to first driving screw and second driving screw.
Described each linkage section, adiabatic distance piece, premixed section, heating mixer, high temperature mixer and discharging section are hollow structure, and its inside has respectively and is interconnected and coaxial axocoel, and above-mentioned each axocoel inside is provided with heating system.
Described heating system comprises the first driving screw heating system, the second driving screw heating system, the first sub-screw heating system, the second sub-screw heating system, the first compensation screw rod heating system and the second compensation screw rod heating system.
The described first driving screw heating system and the second driving screw heating system comprise that respectively at least 1 preheats resistance, at least 1 heating resistor, at least 1 high temperature heating resistor, terminal heating resistor and path.
The described first sub-screw heating system and the second sub-screw heating system comprise that respectively at least 1 preheats resistance, at least 1 heating resistor, terminal heating resistor and and path.
The described first compensation screw rod heating system and the second compensation screw rod heating system comprise that respectively at least 1 preheats resistance, at least 1 heating resistor, terminal heating resistor and and path.
Described path is the hollow structure of being made by adiabatic insulating materials, and its inside is provided with the many groups heater circuit that links to each other with the external world, is used for to being positioned at the path outside and each heating resistor power supply interconnective with it.
The described first driving screw heating system and the second driving screw heating system comprise further that respectively at least 1 preheats variable-voltage power supply, at least 1 heating variable-voltage power supply, at least 1 high temperature heating variable-voltage power supply and terminal heating variable-voltage power supply, above-mentioned each variable-voltage power supply be positioned at shell outside, chamber respectively the heater circuit by separately preheat with at least 1 that resistance, at least 1 heating resistor, at least 1 high temperature heating resistor, terminal heating resistor interconnect and respectively to separately heating resistor power supply.
The described first sub-screw heating system and the second sub-screw heating system comprise further that respectively at least 1 preheats variable-voltage power supply, at least 1 heating variable-voltage power supply and terminal heating variable-voltage power supply, above-mentioned each variable-voltage power supply be positioned at shell outside, chamber respectively the heater circuit by separately preheat with at least 1 that resistance, at least 1 heating resistor, terminal heating resistor interconnect and respectively to separately heating resistor power supply.
The described first compensation screw rod heating system and the second compensation screw rod heating system comprise further that respectively at least 1 preheats variable-voltage power supply, at least 1 heating variable-voltage power supply and terminal heating variable-voltage power supply, above-mentioned each variable-voltage power supply be positioned at shell outside, chamber respectively the heater circuit by separately preheat with at least 1 that resistance, at least 1 heating resistor, terminal heating resistor interconnect and respectively to separately heating resistor power supply.
Described temperature compensation system comprises the first driving screw temperature compensation system, the second driving screw temperature compensation system, the first sub-screw temperature compensation system, the second sub-screw temperature compensation system, the first compensation extruder temperature bucking-out system and the second compensation extruder temperature bucking-out system.
Described each extruder temperature bucking-out system comprises at least 1 temperature compensation means and at least 1 temperature-compensating variable-voltage power supply respectively, and described temperature-compensating variable-voltage power supply is connected with temperature compensation means by circuit and powers to its resistance.
Described temp measuring system comprises the first driving screw temp measuring system, the second driving screw temp measuring system, the first sub-screw temp measuring system, the second sub-screw temp measuring system, the first compensation screw rod temp measuring system and the second compensation screw rod temp measuring system.
Described each screw rod temp measuring system comprises at least 1 temperature sensor respectively.
Described temperature control system comprises the first driving screw temperature control system, the second driving screw temperature control system, the first sub-screw temperature control system, the second sub-screw temperature control system, the first compensation screw temperature control system and the second compensation screw temperature control system.
Described each screw temperature control system comprises respectively and adds thermal control units, function of temperature compensation control unit, thermometric control module and master control unit.
The master control unit of the described first driving screw temperature control system, the second driving screw temperature control system, the first sub-screw temperature control system, the second sub-screw temperature control system, the first compensation screw temperature control system and the second compensation screw temperature control system all comprises a master control unit respectively, above-mentioned each master control unit link control module.
Preheat variable-voltage power supply, heating variable-voltage power supply high temperature heating variable-voltage power supply and the terminal heating variable-voltage power supply of described each screw rod are electrically connected respectively and add thermal control units, and respectively with its bi-directional transfer of data.
The temperature-compensating variable-voltage power supply of described each screw rod is electrically connected the function of temperature compensation control unit, and with its bi-directional transfer of data.
The temperature sensor of described each screw rod is electrically connected the thermometric control module, and with its bi-directional transfer of data.
The add thermal control units, function of temperature compensation control unit, thermometric control module of described first driving screw, second driving screw, first sub-screw, second sub-screw, the first compensation screw rod and the second compensation screw rod are electrically connected corresponding master control unit respectively, and respectively with its bi-directional transfer of data.
Described path is positioned at each axocoel axle center and passes each axocoel successively.
Described preheat resistance, heating resistor, high temperature heating resistor and terminal heating resistor lay respectively at be located at the premixed section, heating mixer, high temperature mix the axocoel in short and the discharging section, heat premixed section, heating mixer, high temperature respectively and mix short and discharging section.
Described variable-voltage power supply, heating variable-voltage power supply, high temperature heating variable-voltage power supply and the terminal heating variable-voltage power supply of preheating is positioned at the axle housing outside.
Correspondingly the temperature that respectively preheats resistance, heating resistor with first sub-screw, second sub-screw, the first compensation screw rod and the second compensation screw rod is identical respectively for respectively preheat resistance, the heating resistor of described first driving screw, second driving screw.
Each high temperature heating resistor of described first driving screw, second driving screw temperature with the terminal heating resistor of first sub-screw, second sub-screw, the first compensation screw rod and the second compensation screw rod respectively is identical.
The temperature that respectively preheats resistance is lower than each heating resistor, and latter's temperature is lower than each high temperature heating resistor.
The temperature of each high temperature heating resistor is higher than the terminal heating resistor of first driving screw, second driving screw.
Described each screw rod heating system comprises 2 heating resistors at least, and each heating resistor passes through heater circuit and its corresponding separately heating variable-voltage power supply separately respectively, and each resistance raises gradually along the flow direction of material temperature.
The described first driving screw heating system and the second driving screw heating system comprise 2 high temperature heating resistors at least, the heater circuit that each high temperature heating resistor passes through respectively separately links to each other with its corresponding separately high temperature heating variable-voltage power supply, and each resistance reduces gradually along the flow direction of material temperature.
Described temperature compensation means is an arc structure, is looped around the described inner housing outside, and is close to its outer surface, to carry out heat exchange with inner housing.
Described temperature compensation means is made by Heat Conduction Material, and by its resistance heated, resistance connects the temperature-compensating variable-voltage power supply by circuit.
Described temperature compensation means is positioned at the inner housing outside and the corresponding position of adiabatic distance piece, thereby the material at adiabatic distance piece place is heated.
Described temperature sensor is positioned at the inner housing outside and described premixed section, heating mixer, high temperature mixer and the corresponding position of discharging section, with the temperature of corresponding each mixer of measurement.
The control system of described screw heating and temperature controlling device is a kind of temperature control system, comprises the first driving screw temperature control system, the second driving screw temperature control system, the first sub-screw temperature control system, the second sub-screw temperature control system, the first compensation screw temperature control system, second compensation screw temperature control system and the control module.
Above-mentioned each screw temperature control system comprises respectively and adds thermal control units, function of temperature compensation control unit, thermometric control module, master control unit.
The add thermal control units, function of temperature compensation control unit, thermometric control module of described each screw rod are electrically connected the master control unit respectively, and respectively with its bi-directional transfer of data.
Each master control unit of the described first driving screw temperature control system, the second driving screw temperature control system, the first sub-screw temperature control system, the second sub-screw temperature control system, the first compensation screw temperature control system and the second compensation screw temperature control system is link control module respectively.
The master control unit of described first driving screw and second driving screw reads prefabricated data respectively, according at least 1 premixed section of described screw rod, at least 1 heating mixer, at least 1 high temperature mixer and discharging section is temperature required and at least 1 preheats resistance, at least 1 heating resistor, at least 1 high temperature heating resistor, terminal heating resistor each resistance value, determine the required heating voltage of each heating resistor, and gained heating voltage data are sent to the corresponding thermal control units that adds.
The described thermal control units that adds is according to gained heating voltage data, open and adjust at least 1 voltage that preheats variable-voltage power supply, at least 1 heating variable-voltage power supply, at least 1 high temperature heating variable-voltage power supply and terminal heating variable-voltage power supply, thereby preheat resistance, at least 1 heating resistor, at least 1 high temperature heating resistor, the power supply of terminal heating resistor to corresponding at least 1 by corresponding heater circuit.
Described at least 1 preheats resistance, at least 1 heating resistor, at least 1 high temperature heating resistor, terminal heating resistor and is switching under the voltage separately, heats corresponding at least 1 premixed section, at least 1 heating mixer, at least 1 high temperature mixer and discharging section respectively.
The master control unit of described first sub-screw, second sub-screw, the first compensation screw rod, the second compensation screw rod reads prefabricated data respectively, according at least 1 premixed section of described screw rod, at least 1 heating mixer and discharging section is temperature required and at least 1 preheats resistance, at least 1 heating resistor and terminal heating resistor each resistance value, determine the required heating voltage of each heating resistor, and gained heating voltage data are sent to the corresponding thermal control units that adds.
The described thermal control units that adds is according to gained heating voltage data, open and adjust at least 1 voltage that preheats variable-voltage power supply, at least 1 heating variable-voltage power supply and terminal heating variable-voltage power supply, thereby preheat resistance, at least 1 heating resistor and terminal heating resistor to corresponding at least 1 by corresponding heater circuit.
Described at least 1 preheats resistance, at least 1 heating resistor and terminal heating resistor and is switching under the voltage separately, heats corresponding at least 1 premixed section, at least 1 heating mixer and discharging section respectively.
The master control unit of described each screw rod reads prefabricated data, periodically transmits thermometric and instructs to the thermometric control module.
Described thermometric control module is opened temperature sensor after receiving the thermometric instruction.
Described temperature sensor is positioned at the corresponding position of mixer of inner housing outside and each screw rod, reads the temperature of each relevant position, thereby obtains the temperature of charge of corresponding mixer.
Described temperature sensor is sent to the thermometric control module with measured temperature of charge data, and the thermometric control module is with the corresponding thermometric control module that is sent to each screw rod of these temperature of charge data.
The master control unit of described each screw rod reads the temperature of charge that prefabricated data and thermometric control module record, resistance according to described at least 1 temperature compensation means, determine required bucking voltage, and gained bucking voltage data are sent to the function of temperature compensation control unit.
The voltage of at least 1 temperature-compensating variable-voltage power supply is opened and adjusted in described function of temperature compensation control unit according to gained bucking voltage data, thereby by related circuit corresponding at least 1 temperature compensation means is powered.
Described at least 1 temperature compensation means is switched under each voltage, heats the inner housing outside and at least 1 corresponding position of adiabatic distance piece respectively, thereby the material at each adiabatic distance piece place is heated.
The master control unit of described first driving screw and second driving screw reads the temperature of charge that prefabricated data and thermometric control module record, according at least 1 each resistance value that preheats resistance, at least 1 heating resistor, at least 1 high temperature heating resistor, terminal heating resistor, adjust the required heating voltage of each heating resistor, and gained heating voltage data are sent to add thermal control units.
The described thermal control units that adds is adjusted at least 1 voltage that preheats variable-voltage power supply, at least 1 heating variable-voltage power supply, at least 1 high temperature heating variable-voltage power supply and terminal heating variable-voltage power supply according to gained heating voltage data.
Described at least 1 preheats resistance, at least 1 heating resistor, at least 1 high temperature heating resistor, terminal heating resistor and switches under adjusted voltage separately, heats corresponding at least 1 premixed section, at least 1 heating mixer, at least 1 high temperature mixer and discharging section respectively.
The master control unit of described first sub-screw, second sub-screw, the first compensation screw rod, the second compensation screw rod reads the temperature of charge that prefabricated data and thermometric control module record respectively, according at least 1 each resistance value that preheats resistance, at least 1 heating resistor, terminal heating resistor, adjust the required heating voltage of each heating resistor, and gained heating voltage data are sent to add thermal control units.
The described thermal control units that adds is adjusted at least 1 and is preheated variable-voltage power supply, at least 1 voltage that heats variable-voltage power supply, terminal heating variable-voltage power supply according to gained heating voltage data.
Described at least 1 preheat resistance, at least 1 heating resistor, terminal heating resistor are switched under adjusted voltage separately, heat corresponding at least 1 premixed section, at least 1 heating mixer and discharging section respectively.
The master control unit of described each screw rod is respectively from respectively adding the heating voltage that thermal control units reads each heating resistor, thereby determine that each preheats the resistance temperature of resistance, heating resistor, terminal heating resistor, high temperature heating resistor and terminal heating resistor, this resistance temperature is each premixed section that each heating resistor heated, the theoretical heating-up temperature of heating mixer, high temperature mixer and discharging section.
The master control unit of described each screw rod reads the temperature of charge of each section respectively from each thermometric control module, thereby determines the temperature of charge of each premixed section, heating mixer, high temperature mixer and discharging section.
The master control unit of described each screw rod (79a, 79b, 79a ', 79b ', 79a ", 79b ") reads prefabricated data, determines that each premixed section, heating mixer, high temperature mixer and discharging section are temperature required.
The master control unit of described each screw rod is respectively according to each premixed section, the heating mixer, the heating-up temperature of arbitrary mixer (T adds) in high temperature mixer and the discharging section, temperature of charge (T thing) and temperature required (T needs), determine the heating-up temperature (T adds) and the compensation temperature (T benefit) of required adjustment, subsequently according to the resistance of each heating resistor and each temperature compensation means, determine required adjustment this mixer the heating voltage (V adds) of corresponding heating resistor and the bucking voltage (V benefit) of corresponding temperature compensation means, thereby adjust the heating-up temperature and the compensation temperature of this mixer, finally adjust the temperature of charge of this mixer.
The relevant temperature compensation arrangement of described this mixer is the pairing temperature compensation means of adiabatic distance piece adjacent with this mixer and that material flowed to.
Below, will be described further by specific embodiment, yet embodiment only is giving an example of alternative embodiment of the present invention that its disclosed feature only is used for explanation and sets forth technical scheme of the present invention, and is not intended to limit the scope of the invention.
Description of drawings
Fig. 1 a, 1b are the vertical views of extruder screw of the present invention.
Fig. 2 a is the extruder screw of the present invention longitudinal section cutaway view of the last period.
Fig. 2 b is one section a longitudinal section cutaway view behind the extruder screw of the present invention.
Fig. 3 a and 3b are the cross-section structure views of one of extruder screw of the present invention.
Fig. 4 a and 4b are two cross-section structure views of extruder screw of the present invention.
Fig. 5 a is one of screw rod temperature-controlling system of screw heating and temperature controlling device of the present invention.
Fig. 5 b be screw heating and temperature controlling device of the present invention the screw rod temperature-controlling system two.
Fig. 6 is the screw rod temperature-controlling system of screw heating and temperature controlling device of the present invention.
Fig. 7 is the structural representation with extruder of heating and temperature controlling device of the present invention and system.
The specific embodiment
According to claim of the present invention and the disclosed content of specification, technical scheme of the present invention is specific as follows described:
Embodiment one:
The screw extruder that uses described screw heating and temperature controlling device and temperature-controlling system has as shown in Figure 7 as Fig. 1 a and 1b, Fig. 2 a and 2b, and meshing relation is shown in Fig. 1 a and 1b between its each screw rod.Below with reference to Fig. 1 a and 1b, Fig. 2 a and 2b, further set forth screw heating and temperature controlling device of the present invention and temperature-controlling system thereof.
Described extruder multi-stage screw comprises and comprises bottom screw rod group, outside screw rod group and inboard screw rod group.
Described lower floor screw rod group comprises the first identical driving screw 41a of structure and the second driving screw 41b, and the two is meshing with each other to commentaries on classics and is positioned at bottom hybrid chamber 24.
Described outside screw rod group comprises the first identical sub-screw 42a of structure and the second sub-screw 42b, is provided with inboard screw rod group between the two and is positioned at top hybrid chamber 23.
Described inboard screw rod group comprises the first identical compensation screw rod 43a of structure and the second compensation screw rod 43b, and the two is between the screw rod of outside screw rod group and be positioned at top hybrid chamber 23.
The described first driving screw 41a and the second driving screw 41b comprise linkage section 51, adiabatic distance piece 52, premixed section 53, heating mixer 54, high temperature mixer 55 and discharging section 56 respectively successively from its front end to its end, be provided with adiabatic distance piece 52 or linkage section 51 between the two arbitrarily in above-mentioned each section, or be provided with adiabatic distance piece 52 and linkage section 51 simultaneously.
The described first sub-screw 42a and the second sub-screw 42b comprise linkage section 51 ', adiabatic distance piece 52 ', premixed section 53 ', heating mixer 54 ' and discharging section 56 ' respectively successively from its front end to its end, be provided with adiabatic distance piece 52 ' or linkage section 51 ' between the two arbitrarily in above-mentioned each section, or be provided with adiabatic distance piece 52 ' and linkage section 51 ' simultaneously.
The described first compensation screw rod 43a and the second compensation screw rod 43b comprise linkage section 51 ', adiabatic distance piece 52 ', premixed section 53 ', heating mixer 54 ' and discharging section 56 ' respectively successively from its front end to its end, be provided with adiabatic distance piece 52 ' or linkage section 51 ' between the two arbitrarily in above-mentioned each section, or be provided with adiabatic distance piece 52 ' and linkage section 51 ' simultaneously.
Described adiabatic distance piece 52,52 ' is the helicitic texture of being made by heat-insulating material, described premixed section 53,53 ', heating mixer 54,54 ', high temperature mixer 55,55 ' and discharging section 56,56 ' be the helicitic texture of making by Heat Conduction Material.
Each corresponding linkage section 51 of the described first driving screw 41a and the second driving screw 41b, each corresponding adiabatic distance piece 52, each corresponding premixed section 53, each corresponding heating mixer 54, each corresponding high temperature mixer 55 are meshing with each other.
Each corresponding linkage section 51 ', each corresponding adiabatic distance piece 52 ', each corresponding premixed section 53 ', each corresponding heating mixer 54 ' of the described first sub-screw 42a and the first compensation screw rod 43a, the first compensation screw rod 43a and the second compensation screw rod 43b, the second compensation screw rod 43b and the second sub-screw 42b are meshing with each other.
Each linkage section 51 of the described first driving screw 41a, the second driving screw 41b, each adiabatic distance piece 52, each premixed section 53, respectively heat mixer 54 respectively with each linkage section 51 ', each adiabatic distance piece 52 ', each premixed section 53 ' of the first sub-screw 42a, the second sub-screw 42b, respectively heat mixer 54 ' and be meshing with each other.
The discharging section 56 ' of the described first sub-screw 42a, the second sub-screw 42b terminates in respectively on the first driving screw 41a and the second driving screw 41b, and corresponding material transfers to the first driving screw 41a and the second driving screw 41b.
The discharging section 56 ' of the described first compensation screw rod 43a, the second compensation screw rod 43b terminates in the top of the first driving screw 41a and the second driving screw 41b respectively, and corresponding material transfers to the first driving screw 41a and the second driving screw 41b.
Described each linkage section 51,51 ', adiabatic distance piece 52,52 ', premixed section 53,53 ', heating mixer 54,54 ', high temperature mixer 55 and discharging section 56,56 ' are hollow structure, its inside has respectively and is interconnected and coaxial axocoel 61,61 ', axocoel 62,62 ', axocoel 63,63 ', axocoel 64,64 ', axocoel 65 and axocoel 66,66 ', and above-mentioned each axocoel inside is provided with heating system 7.
Described screw heating and temperature controlling device comprises heating system, temperature compensation system, temp measuring system and temperature control system.The structure of described heating and temperature controlling device is referring to Fig. 3 a, 3b, Fig. 4 a, 4b.
Described heating system comprises the first driving screw heating system, the second driving screw heating system, the first sub-screw heating system, the second sub-screw heating system, the first compensation screw rod heating system and the second compensation screw rod heating system.
The described first driving screw heating system and the second driving screw heating system comprise that respectively at least 1 preheats 74, at least 1 high temperature heating resistor 75 of 73, at least 1 heating resistor of resistance, terminal heating resistor 76 and path 70.
The described first sub-screw heating system and the second sub-screw heating system comprise that respectively at least 1 preheats 73, at least 1 heating resistor 74 of resistance, terminal heating resistor 76 and and path 70.
The described first compensation screw rod heating system and the second compensation screw rod heating system comprise that respectively at least 1 preheats 73, at least 1 heating resistor 74 of resistance, terminal heating resistor 76 and and path 70.
Described path 70 is hollow structures of being made by adiabatic insulating materials, and its inside is provided with the many groups heater circuit that links to each other with the external world, is used for to being positioned at path 70 outsides and each heating resistor power supply interconnective with it.
The described first driving screw heating system and the second driving screw heating system comprise further that respectively at least 1 preheats variable-voltage power supply 73 ', at least 1 heating variable-voltage power supply 74 ', at least 1 high temperature heating variable-voltage power supply 75 ' and terminal heating variable-voltage power supply 76 ', above-mentioned each variable-voltage power supply be positioned at chamber shell 21 outsides respectively the heater circuit by separately with at least 1 preheat 74, at least 1 high temperature heating resistor 75 of 73, at least 1 heating resistor of resistance, terminal heating resistor 76 interconnects and respectively to separately heating resistor power supply.
The described first sub-screw heating system and the second sub-screw heating system comprise further that respectively at least 1 preheats variable-voltage power supply 73 ', at least 1 heating variable-voltage power supply 74 ' and terminal heating variable-voltage power supply 76 ', above-mentioned each variable-voltage power supply be positioned at chamber shell 21 outsides respectively the heater circuit by separately with at least 1 preheat 73, at least 1 heating resistor 74 of resistance, terminal heating resistor 76 interconnects and respectively to separately heating resistor power supply.
The described first compensation screw rod heating system and the second compensation screw rod heating system comprise further that respectively at least 1 preheats variable-voltage power supply 73 ', at least 1 heating variable-voltage power supply 74 ' and terminal heating variable-voltage power supply 76 ', above-mentioned each variable-voltage power supply be positioned at chamber shell 21 outsides respectively the heater circuit by separately with at least 1 preheat 73, at least 1 heating resistor 74 of resistance, terminal heating resistor 76 interconnects and respectively to separately heating resistor power supply.
Described temperature compensation system comprises the first driving screw temperature compensation system, the second driving screw temperature compensation system, the first sub-screw temperature compensation system, the second sub-screw temperature compensation system, the first compensation extruder temperature bucking-out system and the second compensation extruder temperature bucking-out system.
Described each extruder temperature bucking-out system comprises at least 1 temperature compensation means 77 and at least 1 temperature-compensating variable-voltage power supply 77 ' respectively, and described temperature-compensating variable-voltage power supply 77 ' is connected with temperature compensation means 77 by circuit and powers to its resistance.
Described temp measuring system comprises the first driving screw temp measuring system, the second driving screw temp measuring system, the first sub-screw temp measuring system, the second sub-screw temp measuring system, the first compensation screw rod temp measuring system and the second compensation screw rod temp measuring system.
Described each screw rod temp measuring system comprises at least 1 temperature sensor 78 respectively.
Described temperature control system comprises the first driving screw temperature control system, the second driving screw temperature control system, the first sub-screw temperature control system, the second sub-screw temperature control system, the first compensation screw temperature control system and the second compensation screw temperature control system.
Described each screw temperature control system comprises respectively and adds thermal control units 79-1, function of temperature compensation control unit 79-2, thermometric control module 79-3 and master control unit 79.
The master control unit of the described first driving screw temperature control system, the second driving screw temperature control system, the first sub-screw temperature control system, the second sub-screw temperature control system, the first compensation screw temperature control system and the second compensation screw temperature control system is respectively master control unit 79a, master control unit 79b, master control unit 79a ', master control unit 79b ', master control unit 79a " and master control unit 79b ", above-mentioned each master control unit link control module 79 '.
Preheat variable-voltage power supply 73 ', heating variable-voltage power supply 74 ' high temperature heating variable-voltage power supply 75 ' and the terminal heating variable-voltage power supply 76 ' of described each screw rod are electrically connected respectively and add thermal control units 79-1, and respectively with its bi-directional transfer of data.
The temperature-compensating variable-voltage power supply 77 ' of described each screw rod is electrically connected function of temperature compensation control unit 79-2, and with its bi-directional transfer of data.
The temperature sensor 78 of described each screw rod is electrically connected thermometric control module 79-3, and with its bi-directional transfer of data.
The described first driving screw 41a, the second driving screw 41b, the first sub-screw 42a, the second sub-screw 42b, the first compensation screw rod 43a and the second compensation screw rod 43b add thermal control units 79-1, function of temperature compensation control unit 79-2, thermometric control module 79-3 is electrically connected corresponding master control unit 79a, 79b, 79a ', 79b ', 79a respectively ", 79b ", and respectively with its bi-directional transfer of data.
Described path 70 is positioned at each axocoel axle center and passes each axocoel successively.
Described resistance 73, heating resistor 74, high temperature heating resistor 75 and the terminal heating resistor 76 of preheating lays respectively at axocoel 63,63 ', axocoel 64,64 ', axocoel 65,65 ' and axocoel 66,66 ' inside, heats premixed section 53,53 ', heating mixer 54,54 ', high temperature respectively and mixes short 55,55 ' and discharging section 56,56 '.
Described variable-voltage power supply 73 ', heating variable-voltage power supply 74 ', high temperature heating variable-voltage power supply 75 ' and the terminal heating variable-voltage power supply 76 ' of preheating is positioned at the axle housing outside.
Correspondingly the temperature that respectively preheats resistance 73, heating resistor 74 with the first sub-screw 42a, the second sub-screw 42b, the first compensation screw rod 43a and the second compensation screw rod 43b is identical respectively for respectively preheat resistance 73, the heating resistor 74 of the described first driving screw 41a, the second driving screw 41b.
Each high temperature heating resistor 75 of the described first driving screw 41a, second driving screw 41b temperature with the terminal heating resistor 76 of the first sub-screw 42a, the second sub-screw 42b, the first compensation screw rod 43a and the second compensation screw rod 43b respectively is identical.
The temperature that respectively preheats resistance 73 is lower than each heating resistor 74, and latter's temperature is lower than each high temperature heating resistor 75.
The temperature of each high temperature heating resistor 75 is higher than the terminal heating resistor 76 of the first driving screw 41a, the second driving screw 41b.
Described each screw rod heating system comprises 2 heating resistors 74 at least, and each heating resistor 74 passes through heater circuit and its corresponding separately heating variable-voltage power supply 74 ' separately respectively, and each resistance raises gradually along the flow direction of material temperature.
The described first driving screw heating system and the second driving screw heating system comprise 2 high temperature heating resistors 75 at least, the heater circuit that each high temperature heating resistor 75 passes through respectively separately links to each other with its corresponding separately high temperature heating variable-voltage power supply 75 ', and each resistance reduces gradually along the flow direction of material temperature.
Described temperature compensation means 77 is an arc structure, is looped around described inner housing 22 outsides, and is close to its outer surface, to carry out heat exchange with inner housing 22.
Described temperature compensation means 77 is made by Heat Conduction Material, and by its resistance heated, resistance connects temperature-compensating variable-voltage power supply 77 ' by circuit.
Described temperature compensation means 77 is positioned at inner housing 22 outsides and adiabatic distance piece 52,52 ' the corresponding position, thereby the material that adiabatic distance piece 52,52 ' is located is heated.
Described temperature sensor 78 is positioned at inner housing 22 outsides and described premixed section 53,53 ', heating mixer 54,54 ', high temperature mixer 55 and discharging section 56,56 ' the corresponding position, with the temperature of corresponding each mixer of measurement.
The control system of described screw heating and temperature controlling device is a kind of temperature control system, comprises the first driving screw temperature control system, the second driving screw temperature control system, the first sub-screw temperature control system, the second sub-screw temperature control system, the first compensation screw temperature control system, second compensation screw temperature control system and the control module 79 '.The structure of described temperature control system is referring to Fig. 6 a, 6b and Fig. 7.
Above-mentioned each screw temperature control system comprise respectively add thermal control units 79-1, function of temperature compensation control unit 79-2, thermometric control module 79-3, master control unit 79a, 79b, 79a ', 79b ', 79a ", 79b ".
Described each screw rod add thermal control units 79-1, function of temperature compensation control unit 79-2, thermometric control module 79-3 is electrically connected master control unit 79a, 79b, 79a ', 79b ', 79a respectively ", 79b ", and respectively with its bi-directional transfer of data.
Master control unit 79a, master control unit 79b, master control unit 79a ', master control unit 79b ', the master control unit 79a of the described first driving screw temperature control system, the second driving screw temperature control system, the first sub-screw temperature control system, the second sub-screw temperature control system, the first compensation screw temperature control system and the second compensation screw temperature control system " and master control unit 79b " difference link control module 79 '.
Master control unit 79a and the master control unit 79b of the described first driving screw 41a and the second driving screw 41b read prefabricated data respectively, at least 1 premixed section 53, at least 1 heating, 54, at least 1 high temperature mixer 55 of mixer and discharging section 56 temperature required and at least 1 each resistance value that preheats 74, at least 1 high temperature heating resistor 75 of 73, at least 1 heating resistor of resistance, terminal heating resistor 76 according to described screw rod, determine the required heating voltage of each heating resistor, and gained heating voltage data are sent to the corresponding thermal control units 79-1 that adds.
The described thermal control units 79-1 that adds is according to gained heating voltage data, open and adjust at least 1 voltage that preheats variable-voltage power supply 73 ', at least 1 heating variable-voltage power supply 74 ', at least 1 high temperature heating variable-voltage power supply 75 ' and terminal heating variable-voltage power supply 76 ', thereby preheat 74, at least 1 high temperature heating resistor 75 of 73, at least 1 heating resistor of resistance, 76 power supplies of terminal heating resistor to corresponding at least 1 by corresponding heater circuit.
Described at least 1 preheat 74, at least 1 high temperature heating resistor 75 of 73, at least 1 heating resistor of resistance, terminal heating resistor 76 is being switched under the voltage separately, heats 53, at least 1 of corresponding at least 1 premixed section heating 54, at least 1 high temperature mixer 55 of mixer and discharging section 56 respectively.
The described first sub-screw 42a, the second sub-screw 42b, the first compensation screw rod 43a, the master control unit 79a ' of the second compensation screw rod 43b, master control unit 79b ', master control unit 79a "; master control unit 79b " read prefabricated data respectively, at least 1 premixed section 53 ' according to described screw rod, at least 1 heating mixer 54 ', with discharging section 56 ' temperature required and at least 1 preheat resistance 73, each resistance value of at least 1 heating resistor 74 and terminal heating resistor 76, determine the required heating voltage of each heating resistor, and gained heating voltage data are sent to the corresponding thermal control units 79-1 that adds.
The described thermal control units 79-1 that adds is according to gained heating voltage data, open and adjust at least 1 voltage that preheats variable-voltage power supply 73 ', at least 1 heating variable-voltage power supply 74 ' and terminal heating variable-voltage power supply 76 ', thereby preheat 73, at least 1 heating resistor 74 of resistance and terminal heating resistor 76 to corresponding at least 1 by corresponding heater circuit.
Described at least 1 preheats 73, at least 1 heating resistor 74 of resistance and terminal heating resistor 76 is being switched under the voltage separately, heats corresponding at least 1 premixed section 53 ', at least 1 heating mixer 54 ' and discharging section 56 ' respectively.
The master control unit 79 of described each screw rod reads prefabricated data, periodically transmits thermometric and instructs to thermometric control module 79-3.
Described thermometric control module 79-3 opens temperature sensor 78 after receiving the thermometric instruction.
Described temperature sensor 78 is positioned at the corresponding position of mixer of inner housing 22 outsides and each screw rod, reads the temperature of each relevant position, thereby obtains the temperature of charge of corresponding mixer.
Described temperature sensor 78 is sent to thermometric control module 79-3 with measured temperature of charge data, and thermometric control module 79-3 is with the corresponding thermometric control module 79-3 that is sent to each screw rod of these temperature of charge data.
The master control unit 79 of described each screw rod reads the temperature of charge that prefabricated data and thermometric control module 79-3 record, resistance according to described at least 1 temperature compensation means 77, determine required bucking voltage, and gained bucking voltage data are sent to function of temperature compensation control unit 79-2.
Described function of temperature compensation control unit 79-2 opens and adjusts the voltage of at least 1 temperature-compensating variable-voltage power supply 77 ' according to gained bucking voltage data, thereby by related circuit corresponding at least 1 temperature compensation means 77 is powered.
Described at least 1 temperature compensation means 77 is switched under each voltage, heats inner housing 22 outsides and at least 1 adiabatic distance piece 52,52 ' corresponding position respectively, thereby the material that each adiabatic distance piece 52,52 ' is located is heated.
The master control unit 79a of the described first driving screw 41a and the second driving screw 41b and master control unit 79b read the temperature of charge that prefabricated data and thermometric control module 79-3 record, according at least 1 each resistance value that preheats 74, at least 1 high temperature heating resistor 75 of 73, at least 1 heating resistor of resistance, terminal heating resistor 76, adjust the required heating voltage of each heating resistor, and gained heating voltage data are sent to add thermal control units 79-1.
The described thermal control units 79-1 that adds is according to gained heating voltage data, adjusts at least 1 voltage that preheats variable-voltage power supply 73 ', at least 1 heating variable-voltage power supply 74 ', at least 1 high temperature heating variable-voltage power supply 75 ' and terminal heating variable-voltage power supply 76 '.
Described at least 1 preheat 74, at least 1 high temperature heating resistor 75 of 73, at least 1 heating resistor of resistance, terminal heating resistor 76 is switched under adjusted voltage separately, heats 53, at least 1 of corresponding at least 1 premixed section heating 54, at least 1 high temperature mixer 55 of mixer and discharging section 56 respectively.
Master control unit 79a ', master control unit 79b ', the master control unit 79a of the described first sub-screw 42a, the second sub-screw 42b, the first compensation screw rod 43a, the second compensation screw rod 43b ", master control unit 79b " read the temperature of charge that prefabricated data and thermometric control module 79-3 record, according at least 1 each resistance value that preheats 73, at least 1 heating resistor 74 of resistance, terminal heating resistor 76, adjust the required heating voltage of each heating resistor, and gained heating voltage data are sent to add thermal control units 79-1.
The described thermal control units 79-1 that adds is according to gained heating voltage data, adjusts at least 1 voltage that preheats variable-voltage power supply 73 ', at least 1 heating variable-voltage power supply 74 ', terminal heating variable-voltage power supply 76 '.
Described at least 1 preheat 73, at least 1 heating resistor 74 of resistance, terminal heating resistor 76 is switched under adjusted voltage separately, heats corresponding at least 1 premixed section 53 ', at least 1 heating mixer 54 ' and discharging section 56 ' respectively.
The master control unit 79a of described each screw rod, 79b, 79a ', 79b ', 79a ", 79b " from respectively adding the heating voltage that thermal control units 79-1 reads each heating resistor, thereby determine that each preheats the resistance temperature of resistance 73, heating resistor 74, terminal heating resistor 76, high temperature heating resistor 75 and terminal heating resistor 76, this resistance temperature is each heating resistor heated each premixed section 53,53 ', heating mixer 54,54 ', high temperature mixer 55,55 ' and discharging section 56,56 ' theoretical heating-up temperature.
The master control unit 79a of described each screw rod, 79b, 79a ', 79b ', 79a ", 79b " read the temperature of charge of each section from each thermometric control module 79-3, thereby determine each premixed section 53,53 ', heating mixer 54,54 ', high temperature mixer 55,55 ' and discharging section 56,56 ' temperature of charge.
The master control unit 79a of described each screw rod, 79b, 79a ', 79b ', 79a ", 79b " read prefabricated data, determine each premixed section 53,53 ', heating mixer 54,54 ', high temperature mixer 55,55 ' and discharging section 56,56 ' temperature required.
The master control unit 79a of described each screw rod, 79b, 79a ', 79b ', 79a "; 79b " according to each premixed section 53,53 ', heating mixer 54,54 ', high temperature mixer 55,55 ' and discharging section 56, the heating-up temperature of arbitrary mixer (T adds) in 56 ', temperature of charge (T thing) and temperature required (T needs), determine the heating-up temperature (T adds) and the compensation temperature (T benefit) of required adjustment, subsequently according to the resistance of each heating resistor and each temperature compensation means, determine required adjustment this mixer the heating voltage (V adds) of corresponding heating resistor and the bucking voltage (V benefit) of corresponding temperature compensation means, thereby adjust the heating-up temperature and the compensation temperature of this mixer, finally adjust the temperature of charge of this mixer.
The relevant temperature compensation arrangement of described this mixer is the pairing temperature compensation means of adiabatic distance piece adjacent with this mixer and that material flowed to.
Described master control unit 79a, 79b, 79a ', 79b ", 79a ", 79b " at first relatively the T thing and T need of the arbitrary mixer of each screw rod:
1. equal the T need as the T thing, further relatively T need and T add:
Add 1.1 need equal T as T, the V that regulates this mixer mends, and adds so that the T of this mixer benefit equals T;
1.2 need to add greater than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need+| T need-T adds |;
1.3 need to add less than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need-| T need-T adds |;
2. need described master control unit 79a, 79b, 79a ', 79b greater than T as the T thing ", 79a ", 79b " read prefabricated data, determine deviation delta:
2.1 as T thing<T need+Δ, further relatively T need and T add:
Add 2.1.1 need equal T as T, the V that regulates this mixer mends, make T benefits=T need-| T need-T adds |;
2.1.2 add greater than T as the T need, the V that regulates this mixer adds, and makes T add and equals the T need;
2.1.3 need to add less than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need-| T need-T adds |;
2.2 as T thing>T need+Δ, further relatively T need and T add:
Add 2.2.1 need equal T as T, the V that regulates this mixer mends, make T benefits=T need-2 * | T need-T adds |;
2.2.2 need to add greater than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need-| T need-T adds |;
2.2.3 need to add less than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need-2 * | T need-T adds |;
3. need described master control unit 79a, 79b, 79a ', 79b less than T as the T thing ", 79a ", 79b " read prefabricated data, determine deviation delta:
3.1 as T thing>T need-Δ, further relatively T need and T add:
Add 3.1.1 need equal T as T, the V that regulates this mixer mends, make T benefits=T need+| T need-T adds |;
3.1.2 need to add greater than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need+| T need-T adds |;
3.1.3 add less than T as the T need, the V that regulates this mixer adds, and makes T add and equals the T need;
3.2 as T thing<T need-Δ, further relatively T need and T add:
Add 3.2.1 need equal T as T, the V that regulates this mixer mends, make T benefits=T need+2 * | T need-T adds |;
3.2.2 need to add greater than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need+2 * | T need-T adds |;
3.2.3 need to add less than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need+| T need-T adds |.
The master control unit 79a of each screw rod, 79b, 79a ', 79b ', 79a ", 79b " periodically with each heating-up temperature (T adds), temperature of charge (T thing) and temperature required (T need) transfer of data of each each mixer of screw rod to control module 79 '.The temperature that control module 79 ' is judged each screw zones whether with preset consistent, if inconsistent, read initialize data, according to above-mentioned method of adjustment.
Embodiment two:
On the basis of embodiment one,, further set forth the detailed embodiment of screw heating and temperature controlling device of the present invention and temperature-controlling system thereof with reference to figure 1a and 1b, Fig. 2 a and 2b.
The described first driving screw 41a and the second driving screw 41b comprise 53,2 heating of 52,1 premixed section of 51,4 adiabatic distance pieces of 4 linkage sections mixer 54a, 54b, 2 high temperature mixer 55a, 55b and 1 discharging section 56 respectively.
The described first driving screw 41a and the second driving screw 41b are followed successively by premixed section 53, the first heating mixer 54a, the second heating mixer 54b, the first high temperature mixer 55a, the second high temperature mixer 55b and discharging section 56 respectively from its front end to its end, be provided with adiabatic distance piece 52 or linkage section 51 between the two arbitrarily in above-mentioned each section, or be provided with adiabatic distance piece 52 and linkage section 51 simultaneously.
The described first sub-screw 42a, the second sub-screw 42b, the first compensation screw rod 43a and the second compensation screw rod 43b comprise the adiabatic distance piece of 3 linkage sections 51 ', 3 52 ', 1 premixed section 53 ', 2 heating mixer 54a ', 54b ' and 1 discharging section 56 ' respectively.
The described first sub-screw 42a, the second sub-screw 42b, the first compensation screw rod 43a and the second compensation screw rod 43b are followed successively by premixed section 53 ', the first heating mixer 54a ', second heating mixer 54b ' and the discharging section 56 ' respectively from its front end to its end, be provided with adiabatic distance piece 52 ' or linkage section 51 ' between the two arbitrarily in above-mentioned each section, or be provided with adiabatic distance piece 52 ' and linkage section 51 ' simultaneously.
The described first driving screw heating system and the second driving screw heating system have 1 respectively and preheat resistance 73,2 heating resistor 74a, 74b, 2 high temperature heating resistor 75a, 75b, 1 terminal heating resistor 76, above-mentioned heating resistor preheats variable-voltage power supply 73 ', 2 heating variable-voltage power supply 74a ', 74b ', 2 high temperature heating variable-voltage power supply 75a ', 75b ' and the terminal variable-voltage power supply 76 ' that heats and links to each other with 1 respectively, above-mentioned heating variable-voltage power supply is electrically connected respectively and describedly adds thermal control units 79-1, and respectively with its bi-directional transfer of data.
The described first sub-screw heating system, the second sub-screw heating system, the first compensation screw rod heating system and the second compensation screw rod heating system have 1 respectively and preheat resistance 73,2 heating resistor 74a, 74b, 1 terminal heating resistor 76, above-mentioned heating resistor preheats variable-voltage power supply 73 ' with 1 respectively, 2 heating variable-voltage power supply 74a ', 74b ' link to each other with 1 terminal heating variable-voltage power supply 76 ', above-mentioned heating variable-voltage power supply is electrically connected respectively and describedly adds thermal control units 79-1, and respectively with its bi-directional transfer of data.
The described thermal control units 79-1 that adds is respectively at the master control unit of each screw rod 79a, 79b, 79a ', 79b ', 79a ", 79b " control under, close, open and respectively heat variable-voltage power supply, or regulate the voltage respectively heat variable-voltage power supply.
The described first driving screw temperature compensation system and the second driving screw temperature compensation system have the first temperature compensation means 77a, the second temperature compensation means 77b, the 3rd temperature compensation means 77c and the 4th temperature compensation means 77d respectively, the circular ring structure of said temperature compensation arrangement for making by Heat Conduction Material, be looped around described inner housing 22 outsides and each adiabatic distance piece 52 corresponding position respectively, and be close to its outer surface and distribute successively, to carry out heat exchange with inner housing 22 along the direction from the screw front end to the end.
The described first driving screw temperature compensation system and the second driving screw temperature compensation system further comprise the first temperature-compensating variable-voltage power supply 77a ', the second temperature-compensating variable-voltage power supply 77b ', the 3rd temperature-compensating variable-voltage power supply 77c ' and the 4th temperature-compensating heating variable-voltage power supply 77d ', and above-mentioned each variable-voltage power supply is positioned at that shell 21 outsides in chamber interconnect by circuit and the first temperature compensation means 77a, the second temperature compensation means 77b, the 3rd temperature compensation means 77c and the 4th temperature compensation means 77d separately respectively and powers to the resistance of separately temperature compensation means respectively.
The described first temperature-compensating variable-voltage power supply 77a ', the second temperature-compensating variable-voltage power supply 77b ', the 3rd temperature-compensating variable-voltage power supply 77c ' and the 4th temperature-compensating heating variable-voltage power supply 77d ' are electrically connected function of temperature compensation control unit 79-2 respectively, and respectively with its bi-directional transfer of data.
The described first sub-screw temperature compensation system, the second sub-screw temperature compensation system, the first compensation extruder temperature bucking-out system and the second compensation extruder temperature bucking-out system have the first temperature compensation means 77a, the second temperature compensation means 77b and the 3rd temperature compensation means 77c respectively, the circular ring structure of said temperature compensation arrangement for making by Heat Conduction Material, be looped around described inner housing 22 outsides and each adiabatic distance piece 52 ' corresponding position respectively, and be close to its outer surface and distribute successively, to carry out heat exchange with inner housing 22 along the direction from the screw front end to the end.
The described first sub-screw temperature compensation system and the second sub-screw temperature compensation system further comprise the first temperature-compensating variable-voltage power supply 77a ', the second temperature-compensating variable-voltage power supply 77b ' and the 3rd temperature-compensating variable-voltage power supply 77c ', and above-mentioned each variable-voltage power supply is positioned at that shell 21 outsides in chamber interconnect by the circuit and the first temperature compensation means 77a, the second temperature compensation means 77b and the 3rd temperature compensation means 77c separately respectively and respectively to the resistance power supply of separately temperature compensation means.
The described first temperature-compensating variable-voltage power supply 77a ', the second temperature-compensating variable-voltage power supply 77b ' and the 3rd temperature-compensating variable-voltage power supply 77c ' are electrically connected function of temperature compensation control unit 79-2 respectively, and respectively with its bi-directional transfer of data.
The described first driving screw temp measuring system and the second driving screw temp measuring system comprise the first temperature sensor 78a, the second temperature sensor 78b, three-temperature sensor 78c, the 4th temperature sensor 78d and the 5th temperature sensor 78e, described each temperature sensor is positioned at inner housing 22 outside and premixed section 53, the first heating mixer 54a, the second heating mixer 54b, the first high temperature mixer 55a and the corresponding positions of the second high temperature mixer 55b, is used to measure the temperature of above-mentioned each mixer.
The described first temperature sensor 78a, the second temperature sensor 78b, three-temperature sensor 78c, the 4th temperature sensor 78d and the 5th temperature sensor 78e are electrically connected thermometric control module 79-3 respectively, and respectively with its bi-directional transfer of data.
The described first sub-screw temp measuring system, the second sub-screw temp measuring system, the first compensation screw rod temp measuring system and the second compensation screw rod temp measuring system comprise the first temperature sensor 78a, the second temperature sensor 78b, three-temperature sensor 78c and the 4th temperature sensor 78d, described each temperature sensor is positioned at inner housing 22 outsides and premixed section 53 ', the first heating mixer 54a ', second heating mixer 54b ' and discharging section 56 ' the corresponding position, is used to measure the temperature of above-mentioned each mixer.
The described first temperature sensor 78a, the second temperature sensor 78b, three-temperature sensor 78c and the 4th temperature sensor 78d are electrically connected thermometric control module 79-3 respectively, and respectively with its bi-directional transfer of data.
The control system of described screw heating and temperature controlling device is a kind of temperature control system, comprises the first driving screw temperature control system, the second driving screw temperature control system, the first sub-screw temperature control system, the second sub-screw temperature control system, the first compensation screw temperature control system, second compensation screw temperature control system and the control module 79 '.The structure of described temperature control system is referring to Fig. 6 a, 6b and Fig. 7.
Above-mentioned each screw temperature control system comprise respectively add thermal control units 79-1, function of temperature compensation control unit 79-2, thermometric control module 79-3, master control unit 79a, 79b, 79a ', 79b ', 79a ", 79b ".Described each screw rod add thermal control units 79-1, function of temperature compensation control unit 79-2, thermometric control module 79-3 is electrically connected master control unit 79a, 79b, 79a ', 79b ' respectively, and respectively with its bi-directional transfer of data.
Master control unit 79a, master control unit 79b, master control unit 79a ', master control unit 79b ', the master control unit 79a of the described first driving screw temperature control system, the second driving screw temperature control system, the first sub-screw temperature control system, the second sub-screw temperature control system, the first compensation screw temperature control system and the second compensation screw temperature control system " and master control unit 79b " difference link control module 79 '.
Master control unit 79a and the master control unit 79b of the described first driving screw 41a and the second driving screw 41b read prefabricated data respectively, premixed section 53 according to described screw rod, the first heating mixer 54a, the second heating mixer 54b, the first high temperature mixer 55a, the second high temperature mixer 55b and discharging section 56 are temperature required and preheat resistance 73, the first heating resistor 74a, the second heating resistor 74b, the first high temperature heating resistor 75a, the second high temperature heating resistor 75b, each resistance value of terminal heating resistor 76, determine the required heating voltage of each heating resistor, and gained heating voltage data are sent to the corresponding thermal control units 79-1 that adds.
The described thermal control units 79-1 that adds is according to gained heating voltage data, open and adjust the voltage that preheats variable-voltage power supply 73 ', the first heating variable-voltage power supply 74a ', the second heating variable-voltage power supply 74b ', first high temperature heating variable-voltage power supply 75a ', second high temperature heating variable-voltage power supply 75b ' and terminal heating variable-voltage power supply 76 ', thereby the corresponding resistance 73, the first heating resistor 74a, the second heating resistor 74b, the first high temperature heating resistor 75a, the second high temperature heating resistor 75b, terminal heating resistor 76 of preheating is powered by corresponding heater circuit.
The described resistance 73, the first heating resistor 74a, the second heating resistor 74b, the first high temperature heating resistor 75a, the second high temperature heating resistor 75b, terminal heating resistor 76 of preheating is being switched under the voltage separately, heats corresponding premixed section 53, the first heating mixer 54a, the second heating mixer 54b, the first high temperature mixer 55a, the second high temperature mixer 55b and discharging section 56 respectively.
The described first sub-screw 42a, the second sub-screw 42b, the first compensation screw rod 43a, the master control unit 79a ' of the second compensation screw rod 43b, master control unit 79b ', master control unit 79a "; master control unit 79b " read prefabricated data respectively, premixed section 53 ' according to described screw rod, the first heating mixer 54a ', second heating mixer 54b ' and the discharging section 56 ' is temperature required and preheat resistance 73, the first heating resistor 74a, each resistance value of the second heating resistor 74b and terminal heating resistor 76, determine the required heating voltage of each heating resistor, and gained heating voltage data are sent to the corresponding thermal control units 79-1 that adds.
The described thermal control units 79-1 that adds is according to gained heating voltage data, open and adjust and preheat variable-voltage power supply 73 ', the first heating variable-voltage power supply 74a ', the second heating variable-voltage power supply 74b ' and the terminal voltage that heats variable-voltage power supply 76 ', thus by corresponding heater circuit to corresponding resistance 73, the first heating resistor 74a, the second heating resistor 74b and the terminal heating resistor 76 of preheating.
Described resistance 73, the first heating resistor 74a, the second heating resistor 74b and the terminal heating resistor 76 of preheating switched under the voltage separately, heats corresponding premixed section 53 ', the first heating mixer 54a ', second heating mixer 54b ' and the discharging section 56 ' respectively.
The master control unit 79 of described each screw rod reads prefabricated data, periodically transmits thermometric and instructs to thermometric control module 79-3.
Described thermometric control module 79-3 opens temperature sensor 78 after receiving the thermometric instruction.
Described temperature sensor 78 is positioned at the corresponding position of mixer of inner housing 22 outsides and each screw rod, reads the temperature of each relevant position, thereby obtains the temperature of charge of corresponding mixer.
Described temperature sensor 78 is sent to thermometric control module 79-3 with measured temperature of charge data, and thermometric control module 79-3 is with the corresponding thermometric control module 79-3 that is sent to each screw rod of these temperature of charge data.
The master control unit 79 of described each screw rod reads the temperature of charge that prefabricated data and thermometric control module 79-3 record, resistance according to described temperature compensation means 77, determine required bucking voltage, and gained bucking voltage data are sent to function of temperature compensation control unit 79-2.
Described function of temperature compensation control unit 79-2 opens and adjusts the voltage of at least 1 temperature-compensating variable-voltage power supply 77 ' according to gained bucking voltage data, thereby by related circuit corresponding at least 1 temperature compensation means 77 is powered.
Described at least 1 temperature compensation means 77 is switched under each voltage, heats inner housing 22 outsides and at least 1 adiabatic distance piece 52,52 ' corresponding position respectively, thereby the material that each adiabatic distance piece 52,52 ' is located is heated.
The master control unit 79a of the described first driving screw 41a and the second driving screw 41b and master control unit 79b read the temperature of charge that prefabricated data and thermometric control module 79-3 record, according to each resistance value that preheats resistance 73, the first heating resistor 74a, the second heating resistor 74b, the first high temperature heating resistor 75a, the second high temperature heating resistor 75b, terminal heating resistor 76, adjust the required heating voltage of each heating resistor, and gained heating voltage data are sent to add thermal control units 79-1.
The described thermal control units 79-1 that adds adjusts the voltage that preheats variable-voltage power supply 73 ', the first heating variable-voltage power supply 74a ', the second heating variable-voltage power supply 74b ', first high temperature heating variable-voltage power supply 75a ', second high temperature heating variable-voltage power supply 75b ' and terminal heating variable-voltage power supply 76 ' according to gained heating voltage data.
The described resistance 73, the first heating resistor 74a, the second heating resistor 74b, the first high temperature heating resistor 75a, the second high temperature heating resistor 75b, terminal heating resistor 76 of preheating is switched under adjusted voltage separately, heats corresponding premixed section 53, the first heating mixer 54a, the second heating mixer 54b, the first high temperature mixer 55a, the second high temperature mixer 55b and discharging section 56 respectively.
Master control unit 79a ', master control unit 79b ', the master control unit 79a of the described first sub-screw 42a, the second sub-screw 42b, the first compensation screw rod 43a, the second compensation screw rod 43b ", master control unit 79b " read the temperature of charge that prefabricated data and thermometric control module 79-3 record, according to each resistance value that preheats resistance 73, the first heating resistor 74a, the second heating resistor 74b, terminal heating resistor 76, adjust the required heating voltage of each heating resistor, and gained heating voltage data are sent to add thermal control units 79-1.
The described thermal control units 79-1 that adds adjusts the voltage that preheats variable-voltage power supply 73 ', the first heating variable-voltage power supply 74a ', the second heating variable-voltage power supply 74b ', terminal heating variable-voltage power supply 76 ' according to gained heating voltage data.
The described resistance 73, the first heating resistor 74a, the second heating resistor 74b, terminal heating resistor 76 of preheating is switched under adjusted voltage separately, heats corresponding premixed section 53 ', the first heating mixer 54a ', second heating mixer 54b ' and the discharging section 56 ' respectively.
The master control unit 79a of described each screw rod, 79b, 79a ', 79b ', 79a "; 79b " from respectively adding the heating voltage that thermal control units 79-1 reads each heating resistor, thereby determine that each preheats resistance 73, the first heating resistor 74a, the second heating resistor 74b, the first high temperature heating resistor 75a, the resistance temperature of the second high temperature heating resistor 75b and terminal heating resistor 76, this resistance temperature are each premixed section 53 that each heating resistor heated, 53 ', the first heating mixer 54a, 54a ', the second heating mixer 54b, 54b ', the first high temperature mixer 55a, the second high temperature mixer 55b and discharging section 56,56 ' theoretical heating-up temperature.
The master control unit 79a of described each screw rod, 79b, 79a ', 79b ', 79a ", 79b " read the temperature of charge of each section from each thermometric control module 79-3, thereby determine each premixed section 53,53 ', the first heating mixer 54a, 54a ', the second heating mixer 54b, 54b ', the first high temperature mixer 55a, the second high temperature mixer 55b and discharging section 56,56 ' temperature of charge.
The master control unit 79a of described each screw rod, 79b, 79a ', 79b ', 79a ", 79b " read prefabricated data, determine that each premixed section 53,53 ', the first heating mixer 54a, 54a ', the second heating mixer 54b, 54b ', the first high temperature mixer 55a, the second high temperature mixer 55b and discharging section 56,56 ' are temperature required.
The master control unit 79a of described each screw rod, 79b, 79a ', 79b ', 79a "; 79b " according to each premixed section 53,53 ', the first heating mixer 54a, 54a ', the second heating mixer 54b, 54b ', the first high temperature mixer 55a, the second high temperature mixer 55b and discharging section 56, the heating-up temperature of arbitrary mixer (T adds) in 56 ', temperature of charge (T thing) and temperature required (T needs), determine the heating-up temperature (T adds) and the compensation temperature (T benefit) of required adjustment, subsequently according to the resistance of each heating resistor and each temperature compensation means, determine required adjustment this mixer the heating voltage (V adds) of corresponding heating resistor and the bucking voltage (V benefit) of corresponding temperature compensation means, thereby adjust the heating-up temperature and the compensation temperature of this mixer, finally adjust the temperature of charge of this mixer.
The relevant temperature compensation arrangement of described this mixer is the pairing temperature compensation means of adiabatic distance piece adjacent with this mixer and that material flowed to.
Described master control unit 79a, 79b, 79a ', 79b ', 79a ", 79b " the T thing of at first arbitrary mixer and T need:
1. equal the T need as the T thing, further relatively T need and T add:
Add 1.1 need equal T as T, the V that regulates this mixer mends, and adds so that the T of this mixer benefit equals T;
1.2 need to add greater than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need+| T need-T adds |;
1.3 need to add less than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need-| T need-T adds |;
2. need described master control unit 79a, 79b, 79a ', 79b ', 79a greater than T as the T thing ", 79b " read prefabricated data, determine deviation delta:
2.1 as T thing<T need+Δ, further relatively T need and T add:
Add 2.1.1 need equal T as T, the V that regulates this mixer mends, make T benefits=T need-| T need-T adds |;
2.1.2 add greater than T as the T need, the V that regulates this mixer adds, and makes T add and equals the T need;
2.1.3 need to add less than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need-| T need-T adds |;
2.2 as T thing>T need+Δ, further relatively T need and T add:
Add 2.2.1 need equal T as T, the V that regulates this mixer mends, make T benefits=T need-2 * | T need-T adds |;
2.2.2 need to add greater than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need-| T need-T adds |;
2.2.3 need to add less than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need-2 * | T need-T adds |;
3. need described master control unit 79a, 79b, 79a ', 79b ', 79a less than T as the T thing ", 79b " read prefabricated data, determine deviation delta:
3.1 as T thing>T need-Δ, further relatively T need and T add:
Add 3.1.1 need equal T as T, the V that regulates this mixer mends, make T benefits=T need+| T need-T adds |;
3.1.2 need to add greater than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need+| T need-T adds |;
3.1.3 add less than T as the T need, the V that regulates this mixer adds, and makes T add and equals the T need;
3.2 as T thing<T need-Δ, further relatively T need and T add:
Add 3.2.1 need equal T as T, the V that regulates this mixer mends, make T benefits=T need+2 * | T need-T adds |;
3.2.2 need to add greater than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need+2 * | T need-T adds |;
3.2.3 need to add less than T as T, the V that regulates this mixer adds, making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need+| T need-T adds |.
Embodiment three:
On embodiment two bases, the first heating mixer 54a of optional arbitrary screw rod is an example, and heating and temperature control process are described in detail in detail.
1, described master control unit 79 reads prefabricated data, the resistance value of and first heating resistor 74a temperature required according to the first heating mixer 54a of described screw rod, determine required heating voltage, and gained heating voltage data are sent to add thermal control units 79-1.
The described thermal control units 79-1 that adds is according to gained heating voltage data, open and adjust the voltage of the first heating variable-voltage power supply 74a ', thereby by corresponding heater circuit the first heating resistor 74a is powered, make described first heating resistor 74a heating first heat mixer 54a.
2, described master control unit 79 reads prefabricated data, periodically transmits thermometric and instructs to thermometric control module 79-3.Described thermometric control module 79-3 opens the second temperature sensor 78b after receiving the thermometric instruction, measure the temperature of charge of the first heating mixer 54a, and measured temperature of charge data are sent to thermometric control module 79-3, thermometric control module 79-3 is sent to thermometric control module 79-3 with these temperature of charge data.
3, described master control unit 79 is from adding the heating voltage that thermal control units 79-1 reads the first heating resistor 74a, thereby determines the resistance temperature of the first heating resistor 74a, and this resistance temperature is the theoretical heating-up temperature of the first heating mixer 54a.
Described master control unit 79 reads the temperature of charge that the second temperature sensor 78b records from thermometric control module 79-3, thereby determines the temperature of charge of the first heating mixer 54a.
Described master control unit 79 reads prefabricated data, determines that the first heating mixer 54a is temperature required.
Described master control unit 79 is according to the heating-up temperature (T adds) of the first heating mixer 54a, temperature of charge (T thing) and temperature required (T need), determine the heating-up temperature (T adds) and the compensation temperature (T benefit) of required adjustment, subsequently according to the resistance of heating resistor and temperature compensation means, determine the heating voltage (V adds) of the first heating resistor 54a of required adjustment and the bucking voltage (V benefit) of the second temperature compensation means 77b.
Wherein, the heating-up temperature T that determines required adjustment adds the mode of mending with compensation temperature T as described in the embodiment two.
4, described master control unit 79 is mended according to the compensation temperature T of gained and the resistance of the second temperature compensation means 77b, determines the bucking voltage data, and gained bucking voltage data are sent to function of temperature compensation control unit 79-2.
Described function of temperature compensation control unit 79-2 is according to gained bucking voltage data, open and adjust the voltage of the second temperature-compensating variable-voltage power supply 77b ', thereby make second temperature compensation means 77b heating inner housing 23 outsides and adiabatic distance piece 52 corresponding positions, this thermal insulation distance piece 52 is between the first heating mixer 54a and the second heating mixer 54b, thereby the material to these thermal insulation distance piece 52 places heats, and compensates the temperature of charge of the first heating mixer 54a.
5, described master control unit 79 adds according to the heating-up temperature T of gained and the resistance value of the first heating resistor 74a, adjusts required heating voltage, and gained heating voltage data are sent to add thermal control units 79-1.
The described thermal control units 79-1 that adds adjusts the voltage of the first heating variable-voltage power supply 74a ' according to gained heating voltage data, thereby makes the heating resistor 74a heating first heating mixer 54a that wins.
By the way, master control unit 79 is the temperature of charge of each mixer of monitoring constantly, in case actual temperature and temperature required by deviation, will be according to the said process image data and according to prefabricated data, determine adjustment mode and parameter, and, fast, accurately and effectively adjust the temperature of charge of this mixer, thereby effectively control temperature of charge and avoid lagging behind and regulate by the mode of compensation with the heating dual regulation.
Foregoing is exemplifying of specific embodiments of the invention, for the wherein not equipment of detailed description and structure, should be understood to take existing common apparatus in this area and universal method to be implemented.

Claims (10)

1. the temperature control system of extruder multistage screw rod with additional distributing and converging functions is characterized in that, described extruder multi-stage screw comprises and comprises bottom screw rod group, outside screw rod group and inboard screw rod group;
Described lower floor screw rod group comprises identical first driving screw (41a) of structure and second driving screw (41b), and the two is meshing with each other to commentaries on classics and is positioned at bottom hybrid chamber (24);
Described outside screw rod group comprises identical first sub-screw (42a) of structure and second sub-screw (42b), is provided with inboard screw rod group between the two and is positioned at top hybrid chamber (23);
Described inboard screw rod group comprises the identical first compensation screw rod (43a) and second of structure and compensates screw rod (43b), and the two is between the screw rod of outside screw rod group and be positioned at top hybrid chamber (23);
Described heating system comprises the first driving screw heating system, the second driving screw heating system, the first sub-screw heating system, the second sub-screw heating system, the first compensation screw rod heating system and the second compensation screw rod heating system;
Described temperature control system comprises the first driving screw temperature control system, the second driving screw temperature control system, the first sub-screw temperature control system, the second sub-screw temperature control system, the first compensation screw temperature control system, second compensation screw temperature control system and the control module (79 ');
Above-mentioned each screw temperature control system comprises respectively and adds thermal control units (79-1), function of temperature compensation control unit (79-2), thermometric control module (79-3), master control unit (79a, 79b, 79a ', 79b ', 79a ", 79b ");
The add thermal control units (79-1), function of temperature compensation control unit (79-2), thermometric control module (79-3) of described each screw rod are electrically connected master control unit (79a, 79b, 79a ', 79b ', 79a ", 79b ") respectively, and respectively with its bi-directional transfer of data;
Link control module (79 ') is distinguished in the master control unit (79a) of the described first driving screw temperature control system, the second driving screw temperature control system, the first sub-screw temperature control system, the second sub-screw temperature control system, the first compensation screw temperature control system and the second compensation screw temperature control system, master control unit (79b), master control unit (79a '), master control unit (79b '), master control unit (79a ") and master control unit (79b ");
The thermal control units (79-1) that adds of described first driving screw and second driving screw is electrically connected at least 1 respectively and preheats variable-voltage power supply (73 '), at least 1 heating variable-voltage power supply (74 '), at least 1 high temperature heating variable-voltage power supply (75 ') and terminally heat variable-voltage power supply (76 '), and respectively with its bi-directional transfer of data;
Described first driving screw and second driving screw at least 1 preheat variable-voltage power supply (73 '), at least 1 heating variable-voltage power supply (74 '), at least 1 high temperature heating variable-voltage power supply (75 ') and terminal heat variable-voltage power supply (76 ') by circuit be connected respectively at least 1 preheat resistance (73), at least 1 heating resistor (74), at least 1 high temperature heating resistor (75),
Terminal heating resistor (76), above-mentioned each heating resistor lays respectively in 1 premixed section (53) of described screw rod, 1 heating mixer (54), 1 high temperature mixer (55) and the inner axocoel of discharging section (56) at least at least at least, and interconnects to heat each mixer respectively with each mixer;
The thermal control units (79-1) that adds of described first sub-screw and second sub-screw is electrically connected at least 1 respectively and preheats variable-voltage power supply (73 '), at least 1 heating variable-voltage power supply (74 ') and terminal heat variable-voltage power supply (76 '), and respectively with its bi-directional transfer of data;
Described first sub-screw and second sub-screw at least 1 preheats variable-voltage power supply (73 '), at least 1 heating variable-voltage power supply (74 ') and the terminal variable-voltage power supply (76 ') that heats is connected at least 1 respectively by circuit and preheats resistance (73), at least 1 heating resistor (74) and terminal heating resistor (76), above-mentioned each heating resistor lays respectively in 1 premixed section (53 ') of described screw rod, 1 heating mixer (54 ') and the inner axocoel of discharging section (56 ') at least at least, and interconnects to heat each mixer respectively with each mixer;
The thermal control units (79-1) that adds of the described first compensation screw rod and the second compensation screw rod is electrically connected at least 1 respectively and preheats variable-voltage power supply (73 '), at least 1 heating variable-voltage power supply (74 ') and end and heat variable-voltage power supply (76 '), and respectively with its bi-directional transfer of data;
The described first compensation screw rod and second compensation at least 1 of screw rod preheat variable-voltage power supply (73 '), at least 1 heating variable-voltage power supply (74 ') and the terminal variable-voltage power supply (76 ') that heats is connected at least 1 respectively by circuit and preheats resistance (73), at least 1 heating resistor (74) and terminal heating resistor (76), above-mentioned each heating resistor lays respectively in 1 premixed section (53 ') of described screw rod, 1 heating mixer (54 ') and the inner axocoel of discharging section (56 ') at least at least, and interconnects to heat each mixer respectively with each mixer;
The function of temperature compensation control unit (79-2) of described each screw rod be electrically connected at least 1 temperature-compensating variable-voltage power supply (77 ') and with its bi-directional transfer of data;
Described at least 1 temperature-compensating variable-voltage power supply (77 ') connects at least 1 temperature compensation means (77) and to its resistance power supply so that described temperature compensation means (77) to its institute around the relevant position of inner housing (22) heat;
Described at least 1 temperature compensation means (77) is positioned at the corresponding position of at least 1 adiabatic distance piece (52,52 ') of inner housing (22) outside and each screw rod, thereby the material that each adiabatic distance piece (52,52 ') is located is heated;
The thermometric control module (79-3) of described each screw rod be electrically connected at least 1 temperature sensor (78) and with its bi-directional transfer of data;
Described at least 1 temperature sensor (78) is positioned at the corresponding position of each section of inner housing (22) outside and each screw rod, thereby measures the temperature of relevant position.
2. multi-stage screw temperature control system as claimed in claim 1, it is characterized in that described first driving screw (41a) and second driving screw (41b) comprise at least 2 linkage sections (51), at least 2 adiabatic distance pieces (52), at least 1 premixed section (53), at least 1 heating mixer (54), at least 1 high temperature mixer (55) and discharging section (56) respectively;
Described first sub-screw (42a), second sub-screw (42b), the first compensation screw rod (43a), the second compensation screw rod (43b) comprise at least 2 linkage sections (51 '), at least 2 adiabatic distance pieces (52 '), at least 1 premixed section (53 '), at least 1 heating mixer (54 ') and discharging section (56 ') respectively;
Described first driving screw (41a) and second driving screw (41b) are followed successively by premixed section (53), heating mixer (54), high temperature mixer (55) and discharging section (56) respectively from its front end to its end, be provided with adiabatic distance piece (52) or linkage section (51) between the two arbitrarily in above-mentioned each section, or be provided with adiabatic distance piece (52) and linkage section (51) simultaneously;
Described first sub-screw (42a), second sub-screw (42b), the first compensation screw rod (43a), the second compensation screw rod (43b) are followed successively by premixed section (53 '), heating mixer (54 ') and discharging section (56 ') respectively from its front end to its end, be provided with adiabatic distance piece (52 ') or linkage section (51 ') between the two arbitrarily in above-mentioned each section, or be provided with adiabatic distance piece (52 ') and linkage section (51 ') simultaneously;
Described each linkage section (51,51 '), adiabatic distance piece (52,52 '), premixed section (53,53 '), heating mixer (54,54 '), high temperature mixer (55) and discharging section (56,56 ') are hollow structure, and its inside has respectively and is interconnected and coaxial axocoel (61,61 '), axocoel (62,62 '), axocoel (63,63 '), axocoel (64,64 '), axocoel (65) and axocoel (66,66 ').
3. multi-stage screw temperature control system as claimed in claim 2, it is characterized in that, master control unit (79a) and master control unit (79b) of described first driving screw (41a) and second driving screw (41b) read prefabricated data respectively, at least 1 premixed section (53) according to described screw rod, at least 1 heating mixer (54), at least 1 high temperature mixer (55) and discharging section (56) temperature required and at least 1 preheat resistance (73), at least 1 heating resistor (74), at least 1 high temperature heating resistor (75), each resistance value of terminal heating resistor (76), determine the required heating voltage of each heating resistor, and gained heating voltage data are sent to the corresponding thermal control units (79-1) that adds;
The described thermal control units (79-1) that adds is according to gained heating voltage data, open and adjust at least 1 and preheat variable-voltage power supply (73 '), at least 1 heating variable-voltage power supply (74 '), at least 1 high temperature heating variable-voltage power supply (75 ') and the terminal voltage that heats variable-voltage power supply (76 '), thereby preheat resistance (73), at least 1 heating resistor (74), at least 1 high temperature heating resistor (75), terminal heating resistor (76) power supply to corresponding at least 1 by corresponding heater circuit;
Described at least 1 preheats resistance (73), at least 1 heating resistor (74), at least 1 high temperature heating resistor (75), terminal heating resistor (76) and is switching under the voltage separately, heats corresponding at least 1 premixed section (53), at least 1 heating mixer (54), at least 1 high temperature mixer (55) and discharging section (56) respectively;
Described first sub-screw (42a), second sub-screw (42b), the first compensation screw rod (43a), the master control unit of the second compensation screw rod (43b) (79a '), the master control unit (79b '), master control unit (79a "); master control unit (79b ") reads prefabricated data respectively, at least 1 premixed section (53 ') according to described screw rod, at least 1 heating mixer (54 '), and discharging section (56 ') is temperature required and at least 1 preheat resistance (73), each resistance value of at least 1 heating resistor (74) and terminal heating resistor (76), determine the required heating voltage of each heating resistor, and gained heating voltage data are sent to the corresponding thermal control units (79-1) that adds;
The described thermal control units (79-1) that adds is according to gained heating voltage data, open and adjust at least 1 and preheat variable-voltage power supply (73 '), at least 1 heating variable-voltage power supply (74 ') and the terminal voltage that heats variable-voltage power supply (76 '), thereby preheat resistance (73), at least 1 heating resistor (74) and terminal heating resistor (76) to corresponding at least 1 by corresponding heater circuit;
Described at least 1 preheats resistance (73), at least 1 heating resistor (74) and terminal heating resistor (76) and is switching under the voltage separately, heats corresponding at least 1 premixed section (53 '), at least 1 heating mixer (54 ') and discharging section (56 ') respectively.
4. multi-stage screw temperature control system as claimed in claim 2 is characterized in that, the master control unit (79) of described each screw rod reads prefabricated data, periodically transmits thermometric and instructs to thermometric control module (79-3);
Described thermometric control module (79-3) is opened temperature sensor (78) after receiving the thermometric instruction;
Described temperature sensor (78) is positioned at the corresponding position of mixer of inner housing (22) outside and each screw rod, reads the temperature of each relevant position, thereby obtains the temperature of charge of corresponding mixer;
Described temperature sensor (78) is sent to thermometric control module (79-3) with measured temperature of charge data, and thermometric control module (79-3) is with the corresponding thermometric control module (79-3) that is sent to each screw rod of these temperature of charge data.
5. multi-stage screw temperature control system as claimed in claim 2, it is characterized in that, the master control unit (79) of described each screw rod reads the temperature of charge that prefabricated data and thermometric control module (79-3) record, resistance according to described at least 1 temperature compensation means (77), determine required bucking voltage, and gained bucking voltage data are sent to function of temperature compensation control unit (79-2);
The voltage of at least 1 temperature-compensating variable-voltage power supply (77 ') is opened and adjusted in described function of temperature compensation control unit (79-2) according to gained bucking voltage data, thereby by related circuit corresponding at least 1 temperature compensation means (77) is powered;
Described at least 1 temperature compensation means (77) is switched under each voltage, heats inner housing (22) outside and the corresponding position of at least 1 adiabatic distance piece (52,52 ') respectively, thereby the material that each adiabatic distance piece (52,52 ') is located is heated.
6. multi-stage screw temperature control system as claimed in claim 2, it is characterized in that, the master control unit (79a) of described first driving screw (41a) and second driving screw (41b) and master control unit (79b) read the temperature of charge that prefabricated data and thermometric control module (79-3) record, preheat resistance (73) according at least 1, at least 1 heating resistor (74), at least 1 high temperature heating resistor (75), each resistance value of terminal heating resistor (76), adjust the required heating voltage of each heating resistor, and gained heating voltage data are sent to add thermal control units (79-1);
The described thermal control units (79-1) that adds is adjusted at least 1 and is preheated variable-voltage power supply (73 '), at least 1 heating variable-voltage power supply (74 '), at least 1 high temperature heating variable-voltage power supply (75 ') and the terminal voltage that heats variable-voltage power supply (76 ') according to gained heating voltage data;
Described at least 1 preheats resistance (73), at least 1 heating resistor (74), at least 1 high temperature heating resistor (75), terminal heating resistor (76) and switches under adjusted voltage separately, heats corresponding at least 1 premixed section (53), at least 1 heating mixer (54), at least 1 high temperature mixer (55) and discharging section (56) respectively;
Described first sub-screw (42a), second sub-screw (42b), the first compensation screw rod (43a), the master control unit of the second compensation screw rod (43b) (79a '), the master control unit (79b '), master control unit (79a "); master control unit (79b ") reads the temperature of charge that prefabricated data and thermometric control module (79-3) record, preheat resistance (73) according at least 1, at least 1 heating resistor (74), each resistance value of terminal heating resistor (76), adjust the required heating voltage of each heating resistor, and gained heating voltage data are sent to add thermal control units (79-1);
The described thermal control units (79-1) that adds is adjusted at least 1 and is preheated variable-voltage power supply (73 '), at least 1 voltage that heats variable-voltage power supply (74 '), terminal heating variable-voltage power supply (76 ') according to gained heating voltage data;
Described at least 1 preheats resistance (73), at least 1 heating resistor (74), terminal heating resistor (76) and switches under adjusted voltage separately, heats corresponding at least 1 premixed section (53 '), at least 1 heating mixer (54 ') and discharging section (56 ') respectively.
7. as the described multi-stage screw temperature control system of claim 4~6, it is characterized in that, master control unit (the 79a of described each screw rod, 79b, 79a ', 79b ', 79a "; 79b ") from respectively adding the heating voltage that thermal control units (79-1) reads each heating resistor, thereby determine that each preheats resistance (73), heating resistor (74), terminal heating resistor (76), the resistance temperature of high temperature heating resistor (75) and terminal heating resistor (76), this resistance temperature are each premixed section (53 that each heating resistor heated, 53 '), heating mixer (54,54 '), high temperature mixer (55,55 ') and discharging section (56,56 ') theoretical heating-up temperature;
The master control unit of described each screw rod (79a, 79b, 79a ', 79b ', 79a ", 79b ") reads the temperature of charge of each section from each thermometric control module (79-3), thereby determines the temperature of charge of each premixed section (53,53 '), heating mixer (54,54 '), high temperature mixer (55,55 ') and discharging section (56,56 ');
The master control unit of described each screw rod (79a, 79b, 79a ', 79b ', 79a ", 79b ") reads prefabricated data, determines that each premixed section (53,53 '), heating mixer (54,54 '), high temperature mixer (55,55 ') and discharging section (56,56 ') are temperature required;
Master control unit (the 79a of described each screw rod, 79b, 79a ', 79b ', 79a "; 79b ") according to each premixed section (53,53 '), heating mixer (54,54 '), high temperature mixer (55,55 ') and discharging section (56,56 ') heating-up temperature of arbitrary mixer (T adds) in, temperature of charge (T thing) and temperature required (T needs), determine the heating-up temperature (T adds) and the compensation temperature (T benefit) of required adjustment, subsequently according to the resistance of each heating resistor and each temperature compensation means, determine required adjustment this mixer the heating voltage (V adds) of corresponding heating resistor and the bucking voltage (V benefit) of corresponding temperature compensation means, thereby adjust the heating-up temperature and the compensation temperature of this mixer, finally adjust the temperature of charge of this mixer;
The relevant temperature compensation arrangement of described this mixer is the pairing temperature compensation means of adiabatic distance piece adjacent with this mixer and that material flowed to;
The relevant temperature compensation arrangement of described this mixer is the pairing temperature compensation means of adiabatic distance piece adjacent with this mixer and that material flowed to.
8. multi-stage screw temperature control system as claimed in claim 7 is characterized in that, the master control unit of described each screw rod (79a, 79b, 79a ', 79b ', 79a ", 79b ") be the T thing and T need of the arbitrary mixer of each screw rod relatively;
Equal at the T thing under the situation of T need, further relatively T need and T add;
Under T need equal situation that T adds, the V that regulates this mixer mended, so that the T of this mixer mends and equals T and add;
Under the situation that T needs to add greater than T, the V that regulates this mixer adds, and making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need+| T need-T adds |;
Under the situation that T needs to add less than T, the V that regulates this mixer adds, and making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need-| T need-T adds |.
9. multi-stage screw temperature control system as claimed in claim 7 is characterized in that, the master control unit of described each screw rod (79a, 79b, 79a ', 79b ', 79a ", 79b ") be the T thing and T need of the arbitrary mixer of each screw rod relatively;
Under the situation that the T thing needs greater than T, described master control unit (79) reads prefabricated data, determines deviation delta;
Under the situation of T thing<T need+Δ, further relatively T need and T add;
Under T need equal situation that T adds, the V that regulates this mixer mended, make T benefits=T need-| T need-T adds |;
Under the situation that the T need add greater than T, the V that regulates this mixer adds, and makes T add and equals the T need;
Under the situation that T needs to add less than T, the V that regulates this mixer adds, and making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need-| T need-T adds |;
Under the situation of T thing>T need+Δ, further relatively T need and T add;
Under T need equal situation that T adds, the V that regulates this mixer mended, make T benefits=T need-2 * | T need-T adds |;
Under the situation that T needs to add greater than T, the V that regulates this mixer adds, and making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need-| T need-T adds |;
Under the situation that T needs to add less than T, the V that regulates this mixer adds, and making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need-2 * | T need-T adds |.
10. multi-stage screw temperature control system as claimed in claim 7 is characterized in that, the master control unit of described each screw rod (79a, 79b, 79a ', 79b ', 79a ", 79b ") be the T thing and T need of the arbitrary mixer of each screw rod relatively;
Under the situation that the T thing needs less than T, described master control unit (79) reads prefabricated data, determines deviation delta;
Under the situation of T thing>T need-Δ, further relatively T need and T add;
Under T need equal situation that T adds, the V that regulates this mixer mended, make T benefits=T need+| T need-T adds |;
Under the situation that T needs to add greater than T, the V that regulates this mixer adds, and making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need+| T need-T adds |;
Under the situation that the T need add less than T, the V that regulates this mixer adds, and makes T add and equals the T need;
Under the situation of T thing<T need-Δ, further relatively T need and T add;
Under T need equal situation that T adds, the V that regulates this mixer mended, make T benefits=T need+2 * | T need-T adds |;
Under the situation that T needs to add greater than T, the V that regulates this mixer adds, and making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need+2 * | T need-T adds |;
Under the situation that T needs to add less than T, the V that regulates this mixer adds, and making T add to equal T needs, and the V that regulates this mixer simultaneously mends, make T benefits=T need+| T need-T adds |.
CN2009100517303A 2009-05-21 2009-05-21 Temperature control system of extruder multistage screw rod with additional shunting and converging function Pending CN101889722A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN2009100517303A CN101889722A (en) 2009-05-21 2009-05-21 Temperature control system of extruder multistage screw rod with additional shunting and converging function

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN2009100517303A CN101889722A (en) 2009-05-21 2009-05-21 Temperature control system of extruder multistage screw rod with additional shunting and converging function

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CN101889722A true CN101889722A (en) 2010-11-24

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Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109240375A (en) * 2018-10-10 2019-01-18 中国科学院国家授时中心 A kind of Multi-stage precise temprature control method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109240375A (en) * 2018-10-10 2019-01-18 中国科学院国家授时中心 A kind of Multi-stage precise temprature control method
CN109240375B (en) * 2018-10-10 2020-09-29 中国科学院国家授时中心 Multistage precision temperature control method

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Application publication date: 20101124