CN101878883A - Process for processing dried fruits and mechanical production line - Google Patents
Process for processing dried fruits and mechanical production line Download PDFInfo
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- CN101878883A CN101878883A CN2010101976959A CN201010197695A CN101878883A CN 101878883 A CN101878883 A CN 101878883A CN 2010101976959 A CN2010101976959 A CN 2010101976959A CN 201010197695 A CN201010197695 A CN 201010197695A CN 101878883 A CN101878883 A CN 101878883A
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Abstract
The invention belongs to a process for processing dried fruits (red jujubes, dried apricots, raisins, barbary wolfberry fruit, fig and the like) and a mechanical production line. The invention aims to provide a process for processing dried fruits and a mechanical production line. The process for processing dried fruits comprises the working procedures of grading, impurity removal, air-bubble cleaning, high-pressure sprayed cleaning, hairbrush cleaning, dehydration, drying, sterilization and the like. The mechanical production line adopted in the invention comprises a grading machine, a scraping plate elevator, an impurity removal, an air-bubble cleaner, a high-pressure spraying cleaner, a multifunctional high-efficiency cleaner, a bucket type elevator, a continuous dehydrator, an ultraviolet sterilizer and the like. The process and the production line are mainly used for carrying out the working procedures of grading, impurity removal, cleaning, dehydration, drying, sterilization and the like to the dried fruits to finally obtain high-quality dried fruit products. The invention also fundamentally solves the problems of low artificial processing productivity, large labor intensity, turbid dried fruit grade and inexhaustive cleaning.
Description
(1) technical field
The present invention relates to a kind of dry fruit (red date, dried apricot, raisins, matrimony vine, fig etc.) processing technology and mechanical production line.This technology and production line are mainly used in dry fruit are carried out classification, impurity elimination, degree of depth cleaning, dehydration, oven dry, sterilization etc.
(2) technical background
China faces the domestic and international market at present to the big problem of high-quality dry fruit demand, but the present situation that the available dry fruit in market exists that grade is unclear, poor quality, sanitary index can't satisfy market demands, along with woods fruit cultivated area increases, the amount of bearing fruit increases, arrive the best fruiting period, and output increases, and market capacity is limited, intensified competition, must cause price to reduce, Higher output is not accompanied by a higher income for the result, and peasant benefit is impaired, directly influence peasant planting woods fruit enthusiasm, be unfavorable for the development of industry of planting forest or fruit tress.
China's dry fruit 80% is sold with raw material form at present, bag weaved packing, and added value is low.Process technology falls behind, and does not have processing such as classification, cleaning, sterilization, and product exists that grade is unclear, health problem not up to standard, and added value of product is low excessively.
Task of the present invention just provides a kind of technology and mechanical production line of processing dry fruit.At home, that is that all right is ripe for the Mechanized Processing dry fruit, and especially this collection classification, impurity elimination, degree of depth cleaning, dehydration, oven dry, sterilization are the process for processing dried fruits and the mechanical production line of one.Particularly planting area expansion in the dry fruit industry development, output surge fall behind conflicting today with process technology equipment, this process for processing dried fruits and production line can be efficient, high-quality, Mechanized Processing dry fruit efficiently, accelerate the development of China's dry fruit industry, improve the grade and the commodity performance of dry fruit greatly, improve dry fruit industry processing conversion capability, make the dry fruit industry by the production primary product to value added by manufacture, the transformation of exploiting market, increase the value-added space of dried fruit product and extend benefit.
(3) summary of the invention
The objective of the invention is to propose to collect classification, impurity elimination, degree of depth cleaning, dehydration, oven dry, sterilization is the process for processing dried fruits and the mechanical production line of one.
The present invention solves its technical problem and realizes by following processing technology:
1. classification
And fixed, the price that varies in size of dry fruit is also different according to its presentation quality for the price majority of dry fruit on market, in order to improve value-added content of product, has carried out the classification of dry fruit among the present invention.
2. impurity elimination
The purpose of impurity elimination is to remove impurity such as leaf, stalk, dust among the present invention.So impurity elimination is according to the different material different reason of floating velocity that varies in weight, and adjusts the air-flow size, with other Impurity removals in the dry fruit.
3. the degree of depth is cleaned
Because dry fruit adopts natural drying usually, dust storm is big, reasons such as sanitary condition difference, fruit is very serious by the situation that exotics such as silt, leaf, insect pollute in the dry run, common cleaning can not just the Fouling Cleaning in face and the fold be clean with dry fruit, the present invention has adopted three cleanings, is respectively bubble cleaning, high-pressure spraying cleaning, hairbrush cleaning.It is that bubble cleans that first road cleans, inject running water before cleaning in rinse bath, a large amount of bubbles that produced by air pump constantly roll the dry fruit that is immersed in the pond, can also allow the fold on dry fruit surface unfold, be convenient to clean the dirt in the fold, reach cleaning performance; It is that high-pressure spraying cleans that second road cleans, and along with vibratory sieve constantly vibrates, dry fruit rolls at the rinse water turning in, and is cleaned by water under high pressure, removes the impurity on surface, makes cleaning more thorough; It is that hairbrush cleans that the 3rd road cleans, dry fruit constantly rolls on the hairbrush surface of rotating, and has high-pressure spraying that dry fruit is sprayed above the while, and each surface of dry fruit can both be cleaned, and hairbrush also can play the effect of scrubbing, and makes cleaning performance more obvious.Three roads clean the dirt of thoroughly having removed in dry fruit surface and the fold.
4. dehydration+oven dry
Utilize blower fan that high-pressure blast is blown to the dry fruit surface, fast the moisture on dry fruit surface is sloughed; Air-introduced machine is guided to the hot blast that heating tube produces on the vibratory sieve, and the dry fruit that moves on vibratory sieve is carried out the surface moisture oven dry, and dry fruit rolls on the vibratory sieve surface and can guarantee to be heated evenly in the drying course, and the dry fruit of sloughing most of water is dried.
5. sterilization
After moving to sterilizing area on the dry fruit vibratory sieve, under action of ultraviolet ray, but moment kill the bacterium of dry fruit surface attachment etc., make dried fruit product reach sanitary standard.
The present invention has following characteristics:
The saving of labor, save time, the productivity ratio height
Because China backward in technique aspect dry fruit processing, the dry fruit major part is sold with the form of raw material, has only a spot ofly by artificial classification, impurity elimination, cleaning, natural drying, and productivity ratio is low.Dry fruit Mechanized Processing technology provided by the present invention is suitable for the scale batch machining of dry fruit, and productivity ratio improves a lot.
2. solve the problem that the dry fruit fold is many, clean difficulty;
The artificial cleaning just washed the silt on surface off, and the silt and other dirts that are hidden in the dry fruit fold can not effectively be cleaned up, and can not reach the purpose of high-efficiency cleaning.Three cleaning techniques that the present invention adopts can thoroughly be removed the dirt in dry fruit surface and the fold clean, for the intensive processing of dry fruit is laid a good foundation.
(4) description of drawings
Accompanying drawing 1 is an invention process for processing dried fruits flow chart.
Accompanying drawing 2 is invention dry fruit machining production line schematic diagrames.
(5) specific embodiment
Legend: 1-grader; The 2-scraper lifting machine; The 3-impurity removing machine; 4-bubble cleaning machine; 5-high-pressure spraying cleaning machine; 6-multifunctional efficient cleaning machine; The 7-bucket elevator; The 8-continuous dehydrating machine; The 9-sterilization machine;
As shown in Figure 1, production technology of the present invention adopts continous way, mainly comprises following operation:
1. classification
And fixed, the big or small price of dry fruit is also different according to its presentation quality for the price majority of dry fruit on market, in order to improve value-added content of product, has carried out the classification of dry fruit among the present invention.
2. impurity elimination
The purpose of impurity elimination is to remove impurity such as leaf, stalk, dust among the present invention.So impurity elimination is according to the different material different reason of floating velocity that varies in weight, and adjusts the air-flow size, with other Impurity removals in the dry fruit.
3. clean
Because dry fruit adopts natural drying usually, dust storm is big, reasons such as sanitary condition difference, fruit is very serious by the situation that exotics such as silt, leaf, insect pollute in the dry run, common cleaning can not just the Fouling Cleaning in face and the fold be clean with dry fruit, the present invention has adopted three cleanings, is respectively bubble cleaning, high-pressure spraying cleaning, hairbrush cleaning.It is that bubble cleans that first road cleans, inject running water before cleaning in rinse bath, a large amount of bubbles that produced by air pump constantly roll the dry fruit that is immersed in the pond, can also allow the fold on dry fruit surface unfold, be convenient to clean the dirt in the fold, reach cleaning performance; It is that high-pressure spraying cleans that second road cleans, and along with vibratory sieve constantly vibrates, dry fruit rolls at the rinse water turning in, and is cleaned by water under high pressure, removes the impurity on surface, makes cleaning more thorough; It is that hairbrush cleans that the 3rd road cleans, dry fruit constantly rolls on the hairbrush surface of rotating, and has high-pressure spraying that dry fruit is sprayed above the while, and each surface of dry fruit can both be cleaned, and hairbrush also can play the effect of scrubbing, and makes cleaning performance more obvious.Three roads clean the dirt of thoroughly having removed in dry fruit surface and the fold.
4. dehydration+oven dry
Utilize blower fan that high-pressure blast is blown to the dry fruit surface, fast the moisture on dry fruit surface is sloughed; Air-introduced machine is guided to the hot blast that heating tube produces on the vibratory sieve, and the dry fruit that moves on vibratory sieve is carried out the surface moisture oven dry, and dry fruit rolls on the vibratory sieve surface and can guarantee to be heated evenly in the drying course, and the dry fruit of sloughing most of water is dried.
5. sterilization
Dry fruit after moving to sterilizing area on the vibratory sieve, under action of ultraviolet ray, but moment kill the bacterium of dry fruit surface attachment etc., make dried fruit product reach sanitary standard.
As shown in Figure 2, production line of the present invention mainly is made up of equipment such as grader 1, scraper lifting machine 2, impurity removing machine 3, bubble cleaning machine 4, high-pressure spraying cleaning machine 5, multifunctional efficient cleaning machine 6, bucket elevator 7, continuous dehydrating machine 8, ultraviolet sterilizations 9.
Before work, check that by the crawl power control switch rotatable parts have or not stuck phenomenon, whether smooth and easyly rotate.Treat after the whole production line running steadily dry fruit to be poured on the grader 1, be promoted to impurity removing machine 3 by scraper lifting machine 2 through the dry fruit of grader 1, by impurity removing machine 3 with Impurity removals such as the leaf in the dry fruit, stalk, dusts; Dry fruit after the impurity elimination enters bubble cleaning machine 4, and a large amount of bubbles that produced by air pump constantly roll the dry fruit that is immersed in the pond, can also allow the fold on dry fruit surface unfold, and is convenient to clean the dirt in the fold, reaches cleaning performance; Enter high-pressure spraying cleaning machine 5 again,, and, remove the impurity on surface, make cleaning more thorough by the water under high pressure cleaning along with the vibration of vibratory sieve is rolled at the rinse water turning in; Dry fruit enters multifunctional efficient cleaning machine 6 at last, dry fruit constantly rolls on the hairbrush that rotates, and has high-pressure spraying that dry fruit is sprayed above the while, and each surface of dry fruit can both be washed into, and hairbrush also can play the effect of scrubbing, and makes cleaning performance more obvious.Dry fruit is delivered to continuous dehydrating machine 9 by bucket elevator 7 subsequently, carry out far infrared drying again after earlier its surperficial most of moisture content being sloughed, the dry fruit of oven dry is sent to ultraviolet sterilization machine sterilization machine 10, and the dry fruit of process ultraviolet sterilization machine is at last outside discharging opening is got rid of body.
Claims (2)
- A mechanization, impurity elimination, classification, degree of depth cleaning, dehydration, oven dry, sterilization be the process for processing dried fruits of one.It is characterized in that comprising following technology:1. classification: and fixed, the price that varies in size of dry fruit is also different according to its presentation quality for the price majority of dry fruit on market, in order to improve value-added content of product, has carried out the classification of dry fruit among the present invention;2. impurity elimination: the purpose of impurity elimination is to remove impurity such as leaf, stalk, dust among the present invention.So impurity elimination according to the different material different reason of floating velocity that varies in weight, adjust the air-flow size, with other Impurity removals in the dry fruit;3. bubble cleans: inject running water before cleaning in rinse bath, a large amount of bubbles that produced by air pump constantly roll the dry fruit that is immersed in the pond, can also allow the fold on dry fruit surface unfold, and are convenient to clean the dirt in the fold, reach cleaning performance;4. high-pressure spraying cleans: along with vibratory sieve constantly vibrates, dry fruit rolls at the rinse water turning in, and is cleaned by water under high pressure, removes the impurity on surface, makes cleaning more thorough;5. hairbrush cleans: dry fruit constantly rolls on the hairbrush surface of rotating, and has high-pressure spraying that dry fruit is sprayed above simultaneously, and each surface of dry fruit can both be cleaned, and hairbrush also can play the effect of scrubbing, and makes cleaning performance more obvious;6. dehydration+oven dryUtilize blower fan that high-pressure blast is blown to the dry fruit surface, fast the moisture on dry fruit surface is sloughed; Air-introduced machine is guided to the hot blast that heating tube produces on the vibratory sieve, and the dry fruit that moves on vibratory sieve is carried out the surface moisture oven dry, and dry fruit rolls on the vibratory sieve surface and can guarantee to be heated evenly in the drying course, and the dry fruit of sloughing most of water is dried;7. sterilizationDry fruit after moving to sterilizing area on the vibratory sieve, under action of ultraviolet ray, but moment kill the bacterium of dry fruit surface attachment etc., make dried fruit product reach sanitary standard.
- 2. technology according to claim 1 and the dry fruit processing mechanization production line made, it is characterized in that: this mechanical production line mainly is made up of equipment such as grader, scraper lifting machine, impurity removing machine, bubble cleaning machine, high-pressure spraying cleaning machine, multifunctional efficient cleaning machine, bucket elevator, continuous dehydrating machine, ultraviolet sterilizations.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101976959A CN101878883B (en) | 2010-06-11 | 2010-06-11 | Process for processing dried fruits and mechanical production line |
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| CN2010101976959A CN101878883B (en) | 2010-06-11 | 2010-06-11 | Process for processing dried fruits and mechanical production line |
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| CN101878883A true CN101878883A (en) | 2010-11-10 |
| CN101878883B CN101878883B (en) | 2013-05-01 |
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| CN2010101976959A Expired - Fee Related CN101878883B (en) | 2010-06-11 | 2010-06-11 | Process for processing dried fruits and mechanical production line |
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Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102429181A (en) * | 2011-11-01 | 2012-05-02 | 山东瑞帆果蔬机械科技有限公司 | Production line for date palm |
| CN102972851A (en) * | 2012-11-27 | 2013-03-20 | 无限极（中国）有限公司 | Method for cleaning barbary wolfberry fruit |
| CN103404951A (en) * | 2013-05-17 | 2013-11-27 | 苏力坦·马木提 | Method for fast processing and air-curing raisins |
| CN103750514A (en) * | 2014-01-17 | 2014-04-30 | 和田天力沙生药物开发有限责任公司 | Cistanche tubulosa vibration washing and drying machine and washing and drying method |
| CN108244222A (en) * | 2018-01-16 | 2018-07-06 | 沧州市华海顺达粮油调料有限公司 | A kind of dry fruit furnace drying method |
| CN108741146A (en) * | 2018-06-08 | 2018-11-06 | 塔里木大学 | Jujube deep processing, sewage disposal and jujube core recycle set composite |
| CN113519794A (en) * | 2021-07-06 | 2021-10-22 | 安徽雪域燕果食品有限公司 | Cleaning processing method for reducing breeding of dried fruit mildew |
| CN115216287A (en) * | 2022-08-08 | 2022-10-21 | 陕西化工研究院有限公司 | Process for reducing turbidity of petroleum fracturing propping agent |
-
2010
- 2010-06-11 CN CN2010101976959A patent/CN101878883B/en not_active Expired - Fee Related
Non-Patent Citations (2)
| Title |
|---|
| 《新疆科技报（汉）》 20100115 高燕 我区优质杏肉生产工艺达到出口要求 第001版 1、2 , * |
| 倪国庆: "我国葡萄干加工成套设备及其改进意见", 《农牧与食品机械》 * |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102429181A (en) * | 2011-11-01 | 2012-05-02 | 山东瑞帆果蔬机械科技有限公司 | Production line for date palm |
| CN102972851A (en) * | 2012-11-27 | 2013-03-20 | 无限极（中国）有限公司 | Method for cleaning barbary wolfberry fruit |
| CN102972851B (en) * | 2012-11-27 | 2016-11-23 | 无限极（中国）有限公司 | A kind of cleaning method of Fructus Lycii |
| CN103404951A (en) * | 2013-05-17 | 2013-11-27 | 苏力坦·马木提 | Method for fast processing and air-curing raisins |
| CN103750514A (en) * | 2014-01-17 | 2014-04-30 | 和田天力沙生药物开发有限责任公司 | Cistanche tubulosa vibration washing and drying machine and washing and drying method |
| CN108244222A (en) * | 2018-01-16 | 2018-07-06 | 沧州市华海顺达粮油调料有限公司 | A kind of dry fruit furnace drying method |
| CN108741146A (en) * | 2018-06-08 | 2018-11-06 | 塔里木大学 | Jujube deep processing, sewage disposal and jujube core recycle set composite |
| CN113519794A (en) * | 2021-07-06 | 2021-10-22 | 安徽雪域燕果食品有限公司 | Cleaning processing method for reducing breeding of dried fruit mildew |
| CN115216287A (en) * | 2022-08-08 | 2022-10-21 | 陕西化工研究院有限公司 | Process for reducing turbidity of petroleum fracturing propping agent |
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|---|---|
| CN101878883B (en) | 2013-05-01 |
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