Brake of high-speed heavy-load vehicle
Technical field:
The present invention relates to a kind of brake of high-speed heavy-load vehicle, belong to the vehicle brake field.
Background technique:
At present, at a high speed, the break that often uses on the heavy-duty vehicle is band brake, the structural type of used break is band brake and planet steering box and usefulness in its transmission system, accomplishes the turning to of vehicle jointly, slows down, parking, parking function.Radial load is big during the braking of this kind break, wearing and tearing are inhomogeneous, and handles effort, and braking deceleration is low.
A kind of in addition is that what to bring into use at the eighties latter stage~the nineties initial stage is the caliper disc brake of sassafras element material of rubbing with copper-base powder metallurgy; But caliper disc brake is limit owing to structural type; On the vehicle that large-tonnage is braked at a high speed, can not satisfy at a high speed, the usage requirement of high-power, heavy-duty vehicle.
Summary of the invention:
The purpose of this invention is to provide the high-power complete disc brake of a kind of high-speed overload vehicle; Its structure can provide one to make the moment of torsion that vehicle stops from top speed and vehicle is remained on one 60% the slope; Satisfy demand high-power, heavily loaded, the high speed belt vehicle, so that improve the mobility of vehicle.
The objective of the invention is to realize with the following methods:
The present invention includes tie-plate assembly (be called for short quiet dish I) (1), brake disk assembly (abbreviation Moving plate) (2), pressing plate assembly (being called for short quiet dish II) (3), move wheel ball bearing (4), rotate wheel ball bearing assembly (5), be used to make the spring (6), C/SiC friction facing (7), the thermal baffle (8) that move the wheel ball bearing return, the spring (13), the involute positioning block (14) that move the axially movable roller of wheel ball bearing (9), supporting roller (10), land (11), flat key (12), be used to make rotation wheel ball bearing return are provided; It is characterized in that: the tie-plate assembly (quiet dish I) (1) of band C/SiC friction facing is gone up riveted joint has C/SiC friction facing and riveted joint that flat key is arranged, through outer stopper and land (11) inner stopper location and fixing; The brake disk assembly (Moving plate) (2) of band C/SiC friction plate is gone up riveted joint has C/SiC friction facing and riveted joint that flat key is arranged; Be encased on the external splines of side speed reducer input shaft through the involute inner spline on the Moving plate (2), Moving plate (2) is between quiet dish I and quiet dish II and leave certain Separation; The pressing plate assembly (quiet dish II) (3) of band C/SiC friction facing is gone up riveted joint has C/SiC friction facing and riveted joint that flat key is arranged; Be processed with involute outer spline on the quiet dish II and link to each other with internal spline on the mobile wheel ball bearing (4), the square key on the quiet II of coiling is inserted in the keyway of the quiet I of coiling (1); Move wheel ball bearing (4) and rotate on the wheel ball bearing assembly (5) and be shaped on bullet groove; Rotating wheel ball bearing assembly (5) is contained on the land (11) through the seam location; Raceway floats on supporting roller (10) below it; To move wheel ball bearing (4) and be contained on the rotation wheel ball bearing assembly, on rotation wheel ball bearing assembly, involute positioning block (14) will be housed through the seam location; Thermal baffle (8) is bonded on the end face of pressing plate assembly (quiet dish II) (3); The mobile wheel ball bearing return spring (6) that moves wheel ball bearing and quiet dish II return is contained between the pressing plate assembly (quiet dish II) (3) and land (11) of band C/SiC friction facing; The rotation wheel ball bearing assembly return spring (13) that rotates wheel ball bearing assembly return is contained between land (11) and the rotation wheel ball bearing assembly (5); Involute positioning block (14) is contained in the groove that rotates wheel ball bearing assembly (5) also fixing; Be used for producing axially movable roller (9) when the wheel ball bearing assembly rotates rotating, between the bullet groove that is contained in mobile wheel ball bearing (4) and the bullet groove of rotation wheel ball bearing assembly (5), and leave certain clearance; Be used to support the supporting roller (10) that rotates the wheel ball bearing assembly, be contained in the raceway of land (11), be positioned between land (11) and the rotation wheel ball bearing assembly (5).
Advantage of the present invention is: can under the effect of control system and actuator thereof, bear the work of three kinds of functions such as normal brake application, emergency braking, parking braking according to the usage requirement of vehicle; Be easy to realize seriation, generalization; It is integrated to be easy to form braking technology; Can under the situation that does not change radial dimension, only change number of friction pairs and can adjust braking moment, to adapt to the requirement of vehicle different capacity, the speed of a motor vehicle, weight; The effective friction area of break is increased considerably, and friction element thermal capacity increases, and the average temperature rising of friction element significantly descends; Thereby working life, braking moment and the reliability of break are increased substantially; Function admirable, good reliability, be suitable for producing in batches.
Description of drawings:
Fig. 1 is a structural representation of the present invention;
Fig. 2 be Fig. 1 cut the part left view open;
Fig. 3 is the plan view of Fig. 1;
Fig. 4 is the structural representation of the tie-plate assembly of band C/SiC friction facing;
Fig. 5 is the left view of Fig. 4;
Fig. 6 is the structural representation of the brake disk assembly of band C/SiC friction facing;
Fig. 7 is the left view of Fig. 6;
Fig. 8 is the structural representation of the pressing plate assembly of band C/SiC friction facing;
Fig. 9 is the left view of Fig. 8;
Figure 10 is the structural representation that moves wheel ball bearing;
Figure 11 is the B-B portion rotary expansion schematic representation of Figure 10;
Figure 12 is the left view of Figure 10;
Figure 13 is the structural representation that rotates the wheel ball bearing assembly;
Figure 14 is the left view of Figure 13;
Figure 15 is the structural representation of involute positioning block;
Figure 16 is the left view of Figure 15;
Figure 17 is the structural representation of C/SiC friction facing.
Embodiment:
Embodiment:
With reference to accompanying drawing, in endless-track vehicle, left and right each complete disc brake is between engine compartment comprehensive actuator output shaft and side speed reducer input shaft.Under the effect of control system and actuator thereof, bear the work of normal brake application, emergency braking, parking braking, can provide one to make the moment of torsion that vehicle stops from top speed and vehicle is remained on 60% the slope.The load mode of complete disc brake is under the effect of control fluid, to compress dynamic and static dish through master cylinder, realizes the purpose of slowing down or stopping through rubbing.
The original installment state of complete disc brake is the Parking state of break, so vehicle should carry out freeing of parking function earlier before starting; In the going of vehicle (not using parking braking function to stop in going in principle); The driver will operate brake petal as required; Make the control fluid of corresponding brake circuit (normal brake application oil circuit or emergency braking oil circuit) inject master cylinder; Rotation → the promotion of master cylinder action → connection lever with rotate involute positioning block → rotations wheel ball bearing assembly rotations → promotions that wheel ball bearing is fitted together and move wheel ball bearing and move (elimination Separation) → compress brake disc (linking to each other with spline) → separate (make mobile wheel ball bearing return by 15 because of moving the spring that stretches, two extension springs make rotation wheel ball bearing return) with the brake drum of side speed reducer.
Assembling summary of the present invention: supporting roller (10) is housed on the raceway of land (11); Rotating wheel ball bearing assembly (5) is contained on the land (11) through the seam location; Raceway floats on supporting roller 10 below it; Moving wheel ball bearing (4) is contained on the rotation wheel ball bearing assembly (5) through the seam location; Between the bullet groove of rotation wheel ball bearing assembly 5 and the bullet groove of mobile wheel ball bearing 4 roller (9) is housed; Thermal baffle (8) is bonded on the end face of the pressing plate assembly (being called for short quiet dish II) (3) of being with the C/SiC friction facing with high-temperature plastic; And link to each other with the internal spline of mobile wheel ball bearing with involute outer spline, above-mentioned parts assemble the back between land (11) and quiet dish II (3) with 21 springs (6) that are used to make mobile wheel ball bearing return with its axial pulling, will be placed on the brake disk assembly (abbreviation Moving plate) (2) of C/SiC friction facing then on the end face of the quiet II of coiling (3) that has combined; After all parts assemble in order; To be contained on the inner stopper of land (11) through the outer stopper location with the tie-plate assembly (being called for short quiet dish I) (1) of C/SiC friction facing at last, and circumferentially fix, be contained on the side speed reducer housing and through quiet dish I (1) outer stopper location and fix through land (11) and side speed reducer with two bolts.
Its structural feature is following:
(1), adopt complete disc brake, the effective friction area of break is increased considerably, friction element thermal capacity increases, the average temperature rising of friction element significantly descends, thereby working life, braking moment and the reliability of break are increased substantially;
(2), complete disc brake travelling brake, emergency braking and parking braking adopt a cover actuator, control system is simple in structure;
(3), two quiet dishes (quiet dish I (1), quiet dish II (3)) are arranged, a Moving plate (2) in this break.On quiet dish I (1) and the quiet dish II (3) respectively riveted joint have eight C/SiC friction facings and riveted joint that flat key is arranged, Moving plate (2) is gone up riveted joint to be had 12 C/SiC friction facings and rivets flat key, its operating conditions: dry type are arranged.Because the C/SiC friction facing that adopts in the design; Have better thermostability, wear resistance; Especially dynamic and static friction factor is greatly improved, and so just makes the friction facing specific pressure descend 36% than copper-base powder metallurgy, and the physical dimension of parts is reduced; The specific pressure value reduces, and the reliability of system improves;
(4), land (11) is circumferentially fixed with the seam location and with two bolts with the tie-plate assembly (1) (quiet dish I) that has the C/SiC friction facing; Moving plate behind this unit construction (2) links to each other with the input end of side speed reducer through involute splines, and land (11) connects seam and the side speed reducer location and with ten five screws circumferentially fixing of back through quiet dish I (1) with quiet dish I (1); For guarantee heat radiation good with the friction facing wearing and tearing after chip removal, in Moving plate (2) and quiet structure of coiling I (1), designed radiating fin and groove.
(5), being processed with involute outer spline on the pressing plate assembly (3) of band C/SiC friction facing (quiet dish II) links to each other with internal spline on the mobile wheel ball bearing (4); It is structurally become one; When under the effect of control system and actuator thereof, promote with rotating the involute positioning block (14) that the wheel ball bearing assembly is fitted in, make and rotate the rotation of wheel ball bearing assembly; Thereby promote to move wheel ball bearing (4) and pressing plate (3) (quiet dish II) same moved further (elimination Separation), compress brake disc.The pressing plate assembly (3) of band C/SiC friction facing (quiet dish II) square key is inserted in the keyway of quiet dish I (1), guarantees quiet dish II (3) the moving of no clamping stagnation in the keyway of quiet dish I (1), and the while can prevent quiet dish II (3) rotation;
(6), on the raceway of land (11) supporting roller (10) is housed; Supporting roller (10) is positioned at land (11) and rotates between the wheel ball bearing assembly (5); Play the effect of rotating the wheel ball bearing assembly of supporting, the resistance of in rotating wheel ball bearing assembly (5) movement process, reducing friction goes slick it;
(7), to move wheel ball bearing (4) and the bullet groove of rotating wheel ball bearing assembly (5) be to be the bullet groove centre of sphere with its center, produces in the circular movement process through the skewed slot angle to move axially, frictional loss is little, can realize that bigger leading compare;
(8), rotate on the wheel ball bearing assembly and be inlaid with involute positioning block (14), thereby make on the master cylinder be close on the flank of tooth of involute positioning block (14) of break with the arc-shaped tooth of lever.The working stroke of master cylinder and the wearing and tearing stroke that the adjustment stroke satisfies friction facing have been guaranteed;
(9), move between wheel ball bearing (4) and the quiet dish II (3) thermal baffle arranged, separate since during braking a large amount of heat of rapid generation be delivered on the mobile wheel ball bearing (4);
(10), separate thoroughly.Be used to make the spring (6) that moves wheel ball bearing and rotate the wheel ball bearing return for guaranteeing thorough separation of brake disc (2) and quiet dish I (1) and quiet dish II (3), having designed in the structure;
(11), complete disc brake is easy to realize seriation, generalization; It is integrated to be easy to form braking technology; Can under the situation that does not change radial dimension, only change number of friction pairs and can adjust braking moment, to adapt to the requirement of vehicle different capacity, the speed of a motor vehicle, weight.