CN101875022A - Material crushing structure and crushing equipment - Google Patents
Material crushing structure and crushing equipment Download PDFInfo
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- CN101875022A CN101875022A CN2009102417475A CN200910241747A CN101875022A CN 101875022 A CN101875022 A CN 101875022A CN 2009102417475 A CN2009102417475 A CN 2009102417475A CN 200910241747 A CN200910241747 A CN 200910241747A CN 101875022 A CN101875022 A CN 101875022A
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Abstract
The invention relates to a material crushing structure and crushing equipment. The crushing equipment comprises a power plant and a material crushing structure, wherein the power plant provides crushing power, and the material crushing structure crushes material and comprises a coarse crushing movable cone and a static coarse crushing stationary cone; the coarse crushing movable cone is fixedly installed on a vertical rotation axis, and the static coarse crushing stationary cone surrounds the coarse crushing movable cone; the outer surface and the inner surface of the coarse crushing movable cone define a coarse crushing space which is wider at the top; the outer surface of the coarse crushing movable cone is provided with a plurality of crushing teeth arranged helically; and the inner surface of the coarse crushing movable cone is provided with a plurality of crushing teeth arranged helically. The material crushing structure and the crushing equipment of the invention apply shearing force on material and simultaneously finish the actions of shearing, impacting, dragging, extruding material and the like so as to easily crush materials.
Description
Technical field
The present invention relates to a kind of material crushing structure and disintegrating apparatus, particularly relate to a kind of material crushing structure and disintegrating apparatus that material is sheared, impacted, pulls, pushes.
Background technology
Allly with external force large granular materials is become the process of small particles material, all cry brokenly, employed machinery is disintegrating machine.The disintegrating machine that is used for the material fragmentation is widely used in different industries, as capital constructions such as mining industry, road and bridge industry, grinding-material industry, aluminium metallurgy industry, steel, metallurgical industry, brickmaking (watt) already, cement industry, chemical industry, rubble processing industry, chemical fertilizer industry, foundry industry, glass industry, gypsum industry, lime industry, oil industry, power industry, refractory material manufacturing industry etc.
By structure different with operation principle, the crushing mechanism of using always is if any following type:
Jaw crusher (jaw is broken) is the reciprocating motion that relies on sewing jaw action period property, the material crushing that enters between two jaws.It is firm in structure, simple structure, reliable operation, and the material handling particle size range is big, crushing force is strong, is widely used in the compression strength limit such as lime stone, iron ore and is no more than 2500kg/cm
2Various ores and rock.
Hammer mill (hammer broken) material is subjected to the impact of tup of high speed rotary and material itself to fixing liner plate impact material is pulverized at a high speed.Its design feature is: production capacity height, unit product energy consume low, the ratio of reduction big, substitute multiple stage crushing, promptly when process conditions were limited, this type can be from thick broken to the thin broken overall process of finishing production.Particularly be applied in highway construction material aspect,, just can produce needed all size material by changing the gap and the geometric angle of sieve plate (bar), and the shapeliness of material (being six prismatics), compression strength height.
The off-centre revolution of the inner awl of gyratory crusher (circular cone broken) makes to be in two interpyramidal materials and to be subjected to crooked and extruding and broken.
Impact breaker (counterattack broken) material is subjected to the strike of the bar of high-speed motion, makes material to the counterpunch board high-speed impact, and collides mutually between the material and pulverize.Single rotor counterattack is broken have simple in structure, the ratio of reduction is big, energy consumption is low, the output height, in light weight, broken back finished product is advantages such as cube body, can supply ore dressing, chemistry, cement, building, refractory material, pottery, industrial departments such as glass are used for the usefulness of various medium-hard materials broken and in small, broken bits, but because counterattack broken flat hammer very easily weares and teares, it also is restricted in the application of hard material fragmentation, and counterattack is broken and is commonly used to coarse crushing, in broken or fine stone lime stone, coal, calcium carbide, quartzy, dolomite, the iron sulfide ore, the following brittle material of hardness in gypsum and the industrial chemicals etc.
Kibbler roll (roller broken) material drops on two and is parallel to each other and between the opposite roller of rotation direction (rotating in opposite directions), and material is pulled between the transfer roller under the frictional force effect of roller surfaces, is subjected to the extruding of roller and fragmentation.Its major advantage is: simple in structure, compact, light, reliable operation, the adjustment ratio of reduction are more convenient, need not the basis and just can use.Shortcoming is: production capacity is low, requires feeding even continuously, and the uneven product granularity of roll surface wear also is difficult for evenly, needs often to repair.General kibbler roll roll surface has fixing and interchangeable two kinds, also has a kind of toothed roll surface (being toothed roll crusher) in addition, and it is applied in bulk materials is crushed to the piece material occasion of (containing certain moisture), be that other disintegrating machines are too far behind to catch up.
The ratio of reduction and unit power consumption (the energy consumption of unit mass milling product) are the basic fundamental economic indicators of crushing mechanism work.
The ratio of reduction is used for illustrating the feature of crushing process and identifies and pulverize quality, whether unit power consumption is economical in order to the power consumption of distinguishing crushing mechanism, even the unit power consumption of two disintegrating machines is identical, but ratio of reduction difference, then the economic effect of these two crushing mechanisms still is different.In general, the machine work efficient that the ratio of reduction is big is higher.Therefore the operating efficiency of crushing mechanism to be identified, the size of its unit power consumption and the ratio of reduction should be considered simultaneously.
Though the disintegrating apparatus kind is numerous both at home and abroad, principle is different, but the disintegrating apparatus industry exists the ratio of reduction little at present, energy consumption is big, contain an easily professional difficult problem such as obstruction of mud ore, single device can not reach the desired release mesh of next procedure, it is broken to need classification to repeat, complex process, and investment is big, floor space is big, energy consumption is high, cause the significant wastage of resource.Improve crushing efficiency, reduce ore grinding power, promptly the crushing process of " how broken few mill " is the direction of crushing mechanism research always.In order to reach the purpose that cuts down the consumption of energy with metal wastage, minimizing cost, increase economic benefit, to have large reduction ratio and energy-conservation disintegrating apparatus is the target that pursue in broken field always.
Because the defective that above-mentioned existing ore reduction equipment exists, the inventor makes rich practice experience and professional knowledge for many years based on being engaged in this type of product design, and cooperate scientific and reasonable utilization, actively studied innovation, material crushing structure and disintegrating apparatus in the hope of founding a kind of new structure make it have more practicality.Through constantly research, design, and, create the present invention who has practical value finally through after studying sample and improvement repeatedly.
Summary of the invention
Main purpose of the present invention is, overcomes the defective that existing disintegrating apparatus exists, and a kind of novel material crushing structure and disintegrating apparatus are provided, and technical problem to be solved is it to be finished simultaneously material is sheared, impacts, pulls, pushed.
The object of the invention to solve the technical problems is to adopt following technical scheme to realize.A kind of material crushing structure according to the present invention's proposition, comprise coarse crushing mantle that is fixedly installed in vertical rotating shaft and the static crushing cone that is provided with around this coarse crushing mantle, wherein, the outer surface of this coarse crushing mantle and the inner surface of this crushing cone define coarse crushing space wide at the top and narrow at the bottom, the outer surface of this coarse crushing mantle convexes with a plurality of crushing teeths in spiral distribution, and the inner surface of this crushing cone convexes with a plurality of crushing teeths in spiral distribution.
Purpose of the present invention and solve its technical problem and can also be further achieved by the following technical measures.
Aforesaid material crushing structure, it also comprises the static broken fixed awl that is fixedly installed in this vertical rotating shaft and is arranged in the broken mantle of this coarse crushing mantle below and is provided with around this broken mantle, should in broken mantle outer surface with should in the inner surface of broken fixed awl define wide at the top and narrow at the bottom in broken space, broken space is connected up and down with this coarse crushing space in being somebody's turn to do, the outer surface above-below direction of broken mantle convexes with a plurality of strip projections in being somebody's turn to do, and inner surface above-below direction of broken fixed awl convexes with a plurality of strip projections in this.
Aforesaid material crushing structure, it also comprises the static in small, broken bits fixed awl that off-centre is installed on this vertical rotating shaft and is arranged in the mantle in small, broken bits of this broken mantle below and is provided with around this mantle in small, broken bits, the outer surface of this mantle in small, broken bits with should be in small, broken bits inner surface of fixed awl define space in small, broken bits, this space in small, broken bits with this in broken space be connected up and down.
Aforesaid material crushing structure, wherein said each crushing teeth comprises the long side and the short side relative with long side that extend to tooth ends from tooth root portion, this tooth ends is curved.
Aforesaid material crushing structure, wherein said coarse crushing mantle, in the rotational line speed of any one mantle in broken mantle and the mantle in small, broken bits be 0.4-4.5m/s, be preferably 0.5-2m/s, be preferably 1-1.8m/s.
The object of the invention to solve the technical problems is that a kind of disintegrating apparatus also is provided, comprise the power set that broken power is provided and the material crushing structure of broken material, these power set this material crushing structure that is in transmission connection, this material crushing structure are material crushing structure as the aforementioned.
The present invention compared with prior art has tangible advantage and beneficial effect.By technique scheme, material crushing structure of the present invention and disintegrating apparatus have following advantage and beneficial effect at least:
One, material crushing structure of the present invention and disintegrating apparatus impose shearing force to material, finish simultaneously to material shear, impact, pull, effect such as extruding, from easily with the material fragmentation.
Two, material crushing structure of the present invention and disintegrating apparatus, the ratio of reduction is big.The present invention can disposablely be crushed to mill feed size with bulk materials, as with 400
3Lumpiness is once broken to 5
3Below the lumpiness, 600
3Lumpiness is broken to 6
3～8
3Below the lumpiness, or bigger, and the ratio of reduction is greater than 75.Can finish other material fragmentation of a plurality of level simultaneously, save the multiple operation of traditional handicraft.
Three, material crushing structure of the present invention and disintegrating apparatus are energy-conservation.Owing to the breakthrough of this smashing principle, reduced the power of disintegrating machine significantly than other fragmentation (extruding, grinding).But with same treatment can force rate energy savings more than 50%.Any bulk materials is in above ratio of reduction scope below the power consumption 1kwh per ton.
Four, material crushing structure of the present invention and disintegrating apparatus, the loss of mill material is little.The tradition disintegrating machine mostly is that at a high speed extruding is finished ore reduction, and the speed height is the wearing and tearing and the high main cause that consumes energy.And material crushing structure of the present invention and disintegrating apparatus, maximum line velocity is far below the speed of traditional disintegrating machine, the traditional type of high speed reaches more than the 40m/s as hammering brokenly, strike back broken linear speed into shape under same stressing conditions, jaw is broken, also at 5-10m/s (as 1200 short conic crusher linear velocity 18.84m/s), therefore abrasion obviously reduce in roll-in.
Five, the crushing teeth of material crushing structure of the present invention and disintegrating apparatus is in spiral distribution, by the thrust of spiral, forces the sticking material of mud to be discharged from disintegrating machine, solves the phenomenon of the stifled mill in mud ore deposit.
Six, material crushing structure of the present invention and disintegrating apparatus, crushing teeth material advanced person.In order to make crushing teeth durable in use, successively done repeatedly experiment, with a kind of special high-abrasive material (reaching the board abrasion-resistant stee) as weldering, be applied on the crushing teeth, the hardness of crushing teeth is reached more than the HB400, the material that is higher than 8 grades of hardness, and good toughness, thus make crushing teeth reach long-lived purpose.
Seven, material crushing structure of the present invention and disintegrating apparatus, equipment takes up an area of few.Tradition mine ore reduction flow process have the coarse crushing section, in broken section, in small, broken bits section three sections shattering processes, in three sections shattering processes, need other equipment such as vibratory sieve, driving belt again, the per pass operation all needs different disintegrating apparatus, needs classification to repeat the broken product granularity that just can reach the next procedure requirement, whole crushing process complexity, take up an area of many, energy consumption is big, the wasting of resources is big, and the equipment failure rate height, difficult management.The present invention's one machine finish simultaneously to material shear, impact, pull, effect such as extruding, make that material is disposable to reach desired grain size category, realize that a machine finishes multiple stage crushing, reduce crushing process equipment and links such as screening, transportation, significantly reduce the equipment occupation of land, saved the investment of factory building capital construction.
In sum, disintegrating machine of the present invention has obvious improvement technically, and has tangible good effect, really is a new and innovative, progressive, practical new design.
Above-mentioned explanation only is the general introduction of technical solution of the present invention, for can clearer understanding technological means of the present invention, and can be implemented according to the content of specification, and for above-mentioned and other purposes, feature and advantage of the present invention can be become apparent, below especially exemplified by preferred embodiment, and conjunction with figs., be described in detail as follows.
Description of drawings
Fig. 1 is the cross-sectional schematic of disintegrating apparatus preferred embodiment of the present invention.
Fig. 2 is the cross-sectional schematic of material crushing structure preferred embodiment of the present invention.
Fig. 3 is the cross-sectional schematic along the A-A line of Fig. 2.
Fig. 4 is the cross-sectional schematic along the B-B line of Fig. 2.
The specific embodiment
Reach technological means and the effect that predetermined goal of the invention is taked for further setting forth the present invention, below in conjunction with accompanying drawing and preferred embodiment, material crushing structure and its specific embodiment of disintegrating apparatus, structure, feature and effect thereof that foundation the present invention is proposed are elaborated.
Broken structure of the present invention and disintegrating apparatus can broken brittle solid material, for example metallic ore, non-metallic ore, construction material, industrial chemicals or the like.Most solid material, compression strength is far above tensile strength and shearing strength.As the compression strength of ore be tensile strength 20-30 doubly, the 10-14 of shearing strength doubly.Broken structure of the present invention and disintegrating apparatus are based on shearing force, and active force such as have impact simultaneously, pull is realized the fragmentation to material.
Seeing also shown in Figure 1ly, is the cross-sectional schematic of disintegrating apparatus preferred embodiment of the present invention.The disintegrating apparatus of preferred embodiment of the present invention comprises, the material crushing structure 200 of the power set 100 and the broken material of broken power is provided, these power set 100 this material crushing structure 200 that is in transmission connection.
Above-mentioned power set 100 provide broken power.These power set 100 comprise, the power source 11, coupler 12, decelerator 13, shaft coupling 14 and the direction of rotation conversion equipment 15 that are provided with in regular turn along horizontal axis.This power source 11 can be a motor, and this coupler 12 connects power source 11 and decelerator 13, and decelerator 13 is by shaft coupling 14 and direction of rotation conversion equipment 15.This direction of rotation conversion equipment 1 comprises: casing 155, horizontal pivot is located at the power shaft 151 of casing 155, be arranged at the cone pinion 152 of power shaft 151 ends, vertically be hubbed at the output shaft 153 of casing 155, and the large bevel gear 152 that is arranged at output shaft 153 ends and meshes with cone pinion 152; Hold lubricating oil in this casing 155.Aforesaid power set 100 are an embodiment just, is not to limit its structure.These power set 100 have numerous embodiments, for example can directly use motor as power set or hydraulic motor as power set.
Seeing also Fig. 2 to shown in Figure 4, is respectively the cross-sectional schematic of material crushing structure preferred embodiment of the present invention, along the cross-sectional schematic of the A-A line of Fig. 2 and along the cross-sectional schematic of the B-B line of Fig. 2.
Above-mentioned material crushing structure 200 comprises: framework 210, the vertical rotating shaft 220 that is located in this framework 210 and broken portion 300.This fragmentation portion 300 comprise coarse crushing portion 230, in broken 250 and in small, broken bits 270.
This coarse crushing portion 230 comprises, coarse crushing mantle 231 and crushing cone 233.This coarse crushing mantle 231 is up-narrow and down-wide cone, this coarse crushing mantle 231 has the installing hole that runs through these coarse crushing mantle 231 centers up and down, this coarse crushing mantle 231 is fixedlyed connected via the vertical rotating shaft 220 of this installing hole and this, and the outer surface of this coarse crushing mantle 231 (conical surface) convexes with a plurality of crushing teeths 235 in spiral distribution.This crushing cone 233 is fixed in this framework 210, and is around this coarse crushing mantle 231; This crushing cone 233 has the tapered inner surface of rounding that is wide at the top and narrow at the bottom, and this inner surface convexes with a plurality of crushing teeths 235 in spiral distribution.The inner surface of the outer surface of this coarse crushing mantle 231 and this crushing cone 233 defines wide at the top and narrow at the bottom and is ring-like coarse crushing space 239.
Each above-mentioned crushing teeth 235 comprises the long side 2355 and the short side 2357 relative with long side that extend to tooth ends 2353 from tooth root portion 2351, and this tooth ends 2357 is curved on a cross section.Be preferably, a plurality of crushing teeths 235 that the outer surface of this coarse crushing mantle 231 is convexly equipped with, the long side of each crushing teeth 235 are direction of rotation extension in the same way; And a plurality of crushing teeths 235 that the inner surface of this crushing cone 233 is convexly equipped with, the then counter-rotating direction of long side of each crushing teeth 235 is extended.This crushing teeth 235 can also use wear-resisting steel (for example, weldering reaches the board abrasion-resistant stee), so that this crushing teeth 235 is more durable in use.
During real work, these coarse crushing mantle 231 relative these crushing cone 233 rotations, the linear velocity of the outermost end of this coarse crushing mantle 231 is 0.4-4.5m/s, is preferably 0.5-2m/s, is preferably 1-1.8m/s.This linear velocity also can be greater than 4.5m/ second.The crushing teeth 235 that the inner surface of the lateral surface of this coarse crushing mantle 231 and this crushing cone 233 is convexly equipped with is sheared, impacts, pulls, is pushed the material (not shown) that falls into coarse crushing space 239, from easily that the thick level of material is broken.
Should in broken 250 comprise: in broken mantle 251 and in brokenly bore 253 surely.The lateral surface of broken mantle 251 is curved up and down in being somebody's turn to do, broken mantle 251 has the installing hole that runs through broken mantle center about in the of 251 in this in being somebody's turn to do, broken mantle 251 is fixedlyed connected via the vertical rotating shaft 220 of this installing hole and this in being somebody's turn to do, and being in close proximity to the below of this coarse crushing mantle 231, lateral surface above-below direction of broken mantle 251 convexes with a plurality of strip projected parts 255 in this.Should in brokenly bore 253 surely and be fixed in this framework 210, and be around should in broken mantle 251; Should in brokenly bore 253 surely and have and be curved inner surface up and down wide at the top and narrow at the bottom, this inner surface above-below direction convexes with a plurality of strip projected parts 255.Should in broken mantle 251 outer surface with in broken bore surely 25 inner surface define wide at the top and narrow at the bottom in broken space 259.Broken space 259 is communicated with up and down with this coarse crushing space 239 in being somebody's turn to do.
During real work, in this broken mantle 251 relatively should in brokenly bore 253 rotations surely, linear velocity of the outermost end of broken mantle 251 is 0.4-4.5m/s in this, is preferably 0.5-2m/s, is preferably 1-1.8m/s.This linear velocity also can be greater than 4.5m/ second.Should in broken mantle 251 lateral surface and brokenly in this bore the strip projected parts 255 that 253 inner surface is convexly equipped with surely, the material (not shown) that falls into broken space 259 is sheared, impacts, pulls, is pushed, from easily with the further medium crushing of material.
This in small, broken bits 270 comprises: mantle 271 in small, broken bits and in small, broken bitsly bore 273 surely.The arc cylinder that this mantle 271 in small, broken bits is up-narrow and down-wide and lateral surface is curved up and down (or approximate drum body), the off-centre that has this mantle 271 in small, broken bits runs through the installing hole of these mantle in small, broken bits 271 top and bottom, this mantle 271 in small, broken bits is fixedlyed connected via the vertical rotating shaft 220 of this installing hole and this, and be in close proximity to broken mantle 251 in this the below.This is in small, broken bits bores 273 surely and is fixed in this framework 210, and is around this mantle 271 in small, broken bits; This is in small, broken bits bores 273 surely and has the conical inner surface that is up-narrow and down-wide.The outer surface of this mantle 271 in small, broken bits and 273 the inner surface of boring surely in small, broken bits define space in small, broken bits 279 wide at the top and narrow at the bottom.This space 279 in small, broken bits with should in broken space 259 be communicated with up and down.
During real work, relative this of this mantle in small, broken bits 271 in small, broken bitsly bored 273 rotations surely, and the linear velocity of the outermost end of this mantle 271 in small, broken bits is 0.4-4.5m/s, is preferably 0.5-2m/s, is preferably 1-1.8m/s.This linear velocity also can be greater than 4.5m/ second.The lateral surface of this mantle 271 in small, broken bits and the inner surface of should be in small, broken bits boring 273 surely push, mill the material (not shown) that falls into space 279 in small, broken bits, thereby with the further thin level fragmentation of material.
In the above-mentioned material crushing structure 200, this coarse crushing portion 230, in broken 250, in small, broken bits 270 for split, in other embodiments, also can be one.In addition, this fragmentation portion 300 also can include only coarse crushing portion 230 and in not having broken 250 and in small, broken bits 270, perhaps should fragmentation portion 300 comprise, coarse crushing portion 230 and in broken 250, in small, broken bits 270 arbitrary one.In addition, in broken 250 with in small, broken bits 270 combination, also can implement the shearing-crushing of material.
The course of work of the disintegrating apparatus of present embodiment is, the output shaft 153 of these power set 100 is connected with the lower end of the vertical rotating shaft 220 of material crushing structure 200, and drive this vertical rotating shaft 220 and coarse crushing mantle 231, in broken mantle 251 and mantle in small, broken bits 271 rotate.Crushing teeth 235 that the lateral surface of this coarse crushing mantle 231 is convexly equipped with and the crushing teeth 235 that the inner surface of this crushing cone 233 is convexly equipped with are sheared, impact, pull, are pushed the material (not shown) that falls into coarse crushing space 239, and the thick level of material is broken; Should in the strip projected parts 255 that is convexly equipped with of the lateral surface of broken mantle 251 with should in brokenly bore the strip projected parts 255 that 253 inner surface is convexly equipped with surely, the material (not shown) that falls into broken space 259 is sheared, impacts, pulls, is pushed, with the further medium crushing of material; The lateral surface of this mantle 271 in small, broken bits and the inner surface of should be in small, broken bits boring 273 surely push, mill the material (not shown) that falls into space 279 in small, broken bits, with the further thin level fragmentation of material.
Below by example, further specify.
The present invention provides three examples such as example 1, example 2, example 3.The shearing disintegrating apparatus of each example comprises the power set 100 that broken power is provided and the material crushing structure 200 of broken material.The broken portion 300 of this material crushing structure 200 comprise coarse crushing portion 230, in broken 250 and in small, broken bits 270.
The technical indicator of these three examples and parameter such as following table 1:
The shearing disintegrating apparatus technical indicator and the parameter of three examples of table 1
| Example 1 | Example 2 | Example 3 | |
| Footpath R (mm of unit) in the crusher chamber | ??1350 | ??1750 | ??2150 |
| Mantle body revolution (r/min of unit) | ??26.5 | ??18.5 | ??14 |
| Mantle body rotation direction (overlooking) | Clockwise | Clockwise | Clockwise |
| Disposal ability (t/h of unit) | ??60-80 | ??100-130 | ??150-200 |
| Maximum feeding granularity (mm of unit) | ??≤400 | ??≤400 | ??≤400 |
| Discharge particle mean size (mm of unit) | ??≤25 | ??≤25 | ??≤25 |
| Adapted power of motor (unit K W) | ??75 | ??110 | ??180 |
In the table 1, " footpath R in the crusher chamber " as shown in Figure 5, is meant diameter of a circle in the middle of the crusher chamber porch; " mantle body revolution ", be meant coarse crushing mantle 231, in the rotating speed of broken mantle 251 and mantle in small, broken bits 271, the perhaps vertical rotating speed of rotating shaft 220; " mantle body rotation direction ", be meant coarse crushing mantle 231, in the direction of rotation of broken mantle 251 and mantle in small, broken bits 271; " disposal ability " is meant the amount of disintegrating apparatus broken material, as broken tonnage per hour; " maximum feeding granularity " is meant the maximum gauge of the material that falls into disintegrating apparatus; " discharge particle mean size " is meant the maximum gauge via the material of discharging after the disintegrating apparatus fragmentation; " adapted power of motor " is meant the power of the power source of power set 100.
Material crushing structure of the present invention and disintegrating apparatus have following advantage and beneficial effect at least:
One, material crushing structure of the present invention and disintegrating apparatus impose shearing force to material, finish simultaneously to material shear, impact, pull, effect such as extruding, from easily with the material fragmentation.
Two, material crushing structure of the present invention and disintegrating apparatus, the ratio of reduction is big.The present invention can disposablely be crushed to mill feed size with bulk materials, as with 400
3Lumpiness is once broken to 5
3Below the lumpiness, 600
3Lumpiness is broken to 6
3～8
3Below the lumpiness, or bigger, and the ratio of reduction is greater than 75.Can finish other material fragmentation of a plurality of level simultaneously, save the multiple operation of traditional handicraft.
Three, material crushing structure of the present invention and disintegrating apparatus are energy-conservation.Owing to the breakthrough of this smashing principle, reduced the power of disintegrating machine significantly than other fragmentation (extruding, grinding).But with same treatment can force rate energy savings more than 50%.Any bulk materials is in above ratio of reduction scope below the power consumption 1kwh per ton.
Handling 1000 tons of raw ores with day is example, and required reduction stage equipment of traditional handicraft and parameter thereof are listed in table 2, and technology equipment needed thereby of the present invention and parameter thereof are listed in table 3.
Table 2 day 1000 tons of raw ores of processing, the required reduction stage equipment of traditional handicraft
Table 3 day 1000 tons of raw ores of processing, equipment required for the present invention
Can find out that from table 2, table 3 the required disintegrating apparatus platform of technology of the present invention number is 1/4 of a traditional handicraft technology, save three belts and two vibratory sieves, and obviously reduction significantly of technology capital expenditure of the present invention, and traditional handicraft needs the capital construction of five places at least.See that on the whole technology of the present invention is saved number of devices, saved capital expenditure than traditional handicraft, also saves space.In addition, use shearing-crushing equipment of the present invention, handling 1000 tons of materials with day is example, and compared to legacy equipment, the about 283KW of economize on electricity every day is 23% of a legacy equipment power consumption, 3,000,000 yuan of the expenses of can economizing on electricity in year.
Four, material crushing structure of the present invention and disintegrating apparatus, the loss of mill material is little.The tradition disintegrating machine mostly is that at a high speed extruding is finished ore reduction, and the speed height is the wearing and tearing and the high main cause that consumes energy.And material crushing structure of the present invention and disintegrating apparatus, maximum line velocity is far below the speed of traditional disintegrating machine, the traditional type of high speed reaches more than the 40m/s as hammering brokenly, strike back broken linear speed into shape under same stressing conditions, jaw is broken, also at 5-10m/s (as 1200 short conic crusher linear velocity 18.84m/s), therefore abrasion obviously reduce in roll-in.
Five, the crushing teeth of material crushing structure of the present invention and disintegrating apparatus is in spiral distribution, by the thrust of spiral, forces the sticking material of mud to be discharged from disintegrating machine, solves the phenomenon of the stifled mill in mud ore deposit.
Six, material crushing structure of the present invention and disintegrating apparatus, crushing teeth material advanced person.In order to make crushing teeth durable in use, successively done repeatedly experiment, with a kind of special high-abrasive material (reaching the board abrasion-resistant stee) as weldering, be applied on the crushing teeth, the hardness of crushing teeth is reached more than the HB400, the material that is higher than 8 grades of hardness, and good toughness, thus make crushing teeth reach long-lived purpose.
Seven, material crushing structure of the present invention and disintegrating apparatus, equipment takes up an area of few.Tradition mine ore reduction flow process have the coarse crushing section, in broken section, in small, broken bits section three sections shattering processes, in three sections shattering processes, need other equipment such as vibratory sieve, driving belt again, the per pass operation all needs different disintegrating apparatus, needs classification to repeat the broken product granularity that just can reach the next procedure requirement, whole crushing process complexity, take up an area of many, energy consumption is big, the wasting of resources is big, and the equipment failure rate height, difficult management.Disintegrating apparatus one machine of the present invention finish simultaneously to material shear, impact, pull, effect such as extruding, make that material is disposable to reach desired grain size category, realize that a machine finishes multiple stage crushing, reduce crushing process equipment and links such as screening, transportation, significantly reduce the equipment occupation of land, saved the investment of factory building capital construction.
The above, it only is preferred embodiment of the present invention, be not that the present invention is done any pro forma restriction, though the present invention discloses as above with preferred embodiment, yet be not in order to limit the present invention, any those skilled in the art are not in breaking away from the technical solution of the present invention scope, when the technology contents that can utilize above-mentioned announcement is made a little change or is modified to the equivalent embodiment of equivalent variations, in every case be the content that does not break away from technical solution of the present invention, according to technical spirit of the present invention to any simple modification that above embodiment did, equivalent variations and modification all still belong in the scope of technical solution of the present invention.
Claims (7)
1. material crushing structure, comprise coarse crushing mantle that is fixedly installed in vertical rotating shaft and the static crushing cone that is provided with around this coarse crushing mantle, it is characterized in that: the outer surface of this coarse crushing mantle and the inner surface of this crushing cone define coarse crushing space wide at the top and narrow at the bottom, the outer surface of this coarse crushing mantle convexes with a plurality of crushing teeths in spiral distribution, and the inner surface of this crushing cone convexes with a plurality of crushing teeths in spiral distribution.
2. material crushing structure according to claim 1, it is characterized in that it also comprises the static broken fixed awl that is fixedly installed in this vertical rotating shaft and is arranged in the broken mantle of this coarse crushing mantle below and is provided with around this broken mantle, should in broken mantle outer surface with should in the inner surface of broken fixed awl define wide at the top and narrow at the bottom in broken space, broken space is connected up and down with this coarse crushing space in being somebody's turn to do, the outer surface above-below direction of broken mantle convexes with a plurality of strip projections in being somebody's turn to do, and inner surface above-below direction of broken fixed awl convexes with a plurality of strip projections in this.
3. material crushing structure according to claim 1, it is characterized in that it also comprises the static in small, broken bits fixed awl that off-centre is installed on this vertical rotating shaft and is positioned at the mantle in small, broken bits of this coarse crushing mantle below and is provided with around this mantle in small, broken bits, the outer surface of this mantle in small, broken bits defines space in small, broken bits wide at the top and narrow at the bottom with the inner surface of this fixed awl in small, broken bits, and this space in small, broken bits is connected up and down with this coarse crushing space.
4. material crushing structure according to claim 2, it is characterized in that it also comprises the static in small, broken bits fixed awl that off-centre is installed on this vertical rotating shaft and is arranged in the mantle in small, broken bits of this broken mantle below and is provided with around this mantle in small, broken bits, the outer surface of this mantle in small, broken bits with should be in small, broken bits inner surface of fixed awl define space in small, broken bits, this space in small, broken bits with this in broken space be connected up and down.
5. according to the described material crushing structure of arbitrary claim in the claim 1 to 4, it is characterized in that wherein said each crushing teeth, comprise the long side and the short side relative with long side that extend to tooth ends from tooth root portion, this tooth ends is curved.
6. according to the described material crushing structure of arbitrary claim in the claim 1 to 5, it is characterized in that wherein said coarse crushing mantle, in the rotational line speed of any one mantle in broken mantle and the mantle in small, broken bits be 0.4m/s to 4.5m/s.
7. disintegrating apparatus, comprise the power set that broken power is provided and the material crushing structure of broken material, these power set this material crushing structure that is in transmission connection is characterized in that the described material crushing structure of arbitrary claim in this material crushing structure such as the claim 1 to 6.
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| CN2009102417475A CN101875022A (en) | 2009-12-09 | 2009-12-09 | Material crushing structure and crushing equipment |
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| Application Number | Priority Date | Filing Date | Title |
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| CN2009102417475A CN101875022A (en) | 2009-12-09 | 2009-12-09 | Material crushing structure and crushing equipment |
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| CN101875022A true CN101875022A (en) | 2010-11-03 |
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| CN103008047A (en) * | 2012-12-11 | 2013-04-03 | 浙江双金机械集团股份有限公司 | Special concave-convex arc rolling mortar walls and breaking walls for cone sand making machine and matching method |
| CN105363536A (en) * | 2015-11-30 | 2016-03-02 | 无锡市双氏机械有限公司 | Feed crushing and processing machine |
| CN107233955A (en) * | 2017-07-26 | 2017-10-10 | 湘潭市润金新材料有限公司 | Autorotation squash type autoclase disintegrating machine |
| CN108636494A (en) * | 2018-04-28 | 2018-10-12 | 重庆新康洁具有限责任公司 | A kind of processing technology of ceramic raw material |
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| CN110339897A (en) * | 2019-08-13 | 2019-10-18 | 黄志坚 | Upper swing dry type two-chamber circular cone sand making machine |
| CN112934323A (en) * | 2021-01-26 | 2021-06-11 | 郑州航空工业管理学院 | Multifunctional crushing equipment with screening function for recycled coarse aggregate raw materials |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN103008047A (en) * | 2012-12-11 | 2013-04-03 | 浙江双金机械集团股份有限公司 | Special concave-convex arc rolling mortar walls and breaking walls for cone sand making machine and matching method |
| CN103008047B (en) * | 2012-12-11 | 2015-10-21 | 浙江双金机械集团股份有限公司 | The special concavo-convex arc rolled mortar wall of circular cone sand making machine and crushing wall and matching process |
| CN105363536A (en) * | 2015-11-30 | 2016-03-02 | 无锡市双氏机械有限公司 | Feed crushing and processing machine |
| CN107233955A (en) * | 2017-07-26 | 2017-10-10 | 湘潭市润金新材料有限公司 | Autorotation squash type autoclase disintegrating machine |
| CN108636494A (en) * | 2018-04-28 | 2018-10-12 | 重庆新康洁具有限责任公司 | A kind of processing technology of ceramic raw material |
| CN108993650A (en) * | 2018-06-16 | 2018-12-14 | 长沙学院 | A kind of New type agitation ball milling |
| CN108993650B (en) * | 2018-06-16 | 2019-09-24 | 长沙学院 | A kind of New type agitation ball milling |
| CN109780551A (en) * | 2019-03-21 | 2019-05-21 | 北京建筑材料科学研究总院有限公司 | A kind of method and low power consuming equipment of graded crushing waste incineration clinker |
| CN110339897A (en) * | 2019-08-13 | 2019-10-18 | 黄志坚 | Upper swing dry type two-chamber circular cone sand making machine |
| CN112934323A (en) * | 2021-01-26 | 2021-06-11 | 郑州航空工业管理学院 | Multifunctional crushing equipment with screening function for recycled coarse aggregate raw materials |
| CN113394364A (en) * | 2021-04-29 | 2021-09-14 | 刘义明 | Magnesium oxide coating device for preparing nickel cobalt lithium manganate cathode material |
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Application publication date: 20101103 |