CN101862956A - Quick assembly device for automobile radiators and assembly method thereof - Google Patents
Quick assembly device for automobile radiators and assembly method thereof Download PDFInfo
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- CN101862956A CN101862956A CN 201010176423 CN201010176423A CN101862956A CN 101862956 A CN101862956 A CN 101862956A CN 201010176423 CN201010176423 CN 201010176423 CN 201010176423 A CN201010176423 A CN 201010176423A CN 101862956 A CN101862956 A CN 101862956A
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Abstract
The invention discloses a quick assembly device for automobile radiators and an assembly method thereof. Trapezoidal guide blocks are welded on a left guide plate and a right guide plate at equal intervals; conical guide posts are welded on the left guide plate and the right guide plate at equal intervals; the conical guide posts are positioned under the trapezoidal guide blocks; the upper guide posts and an upper cylinder push rod are fixed with a push plate through threads; the left guide post and a left cylinder push rod are fixed with the left guide plate through threads; the right guide post and a right cylinder push rod are fixed with the right guide plate through threads; and a bottom plate baffle is welded with a bottom plate. The method comprises the following steps: sequentially laying sheets on the trapezoidal guide blocks according to the initial position determined by a positioning link stopper to push the lowest sheet to turn over so that the lowest sheet vertically falls on the bottom plate; arranging a radiating fin between every two sheets, and compressing the sheets tightly; respectively removing the left guide plate and the right guide plate; and installing fixing sleeves on both ends of the sheets. The invention has the advantages of high production efficiency, simple application method, time saving and labor saving, omits repetitive work, and does not require high level of technology.
Description
Technical field
The present invention relates to a kind of quick apparatus for assembling and assemble method thereof of automobile radiators.
Background technology
Automobile radiators belongs to automobile cooling system.Automobile radiators is responsible for the cooling of recirculated water, and cooling fluid flows in the thin plate of hollow, and air passes through outside thin plate.The cooling fluid of heat is owing to turning cold to the air heat radiation, and cold air then heats up because of the heat that the absorption cooling fluid sheds, so automobile radiators is a heat exchanger, by heat conduction, radiation, convection current heat is dispelled the heat out.The a large amount of thin plate of automobile radiators utilization increases the area of hot conduction, radiation, convection current, to improve radiating efficiency.
Existing automobile radiators is artificial assembling, then needs manually to place thin plate and assembles, therefore, the placement work repeatability of thin plate is high and be prone to mistake, and labor intensity of operating staff is big, and not only production efficiency is low, production cost height, assembling quality also are difficult to guarantee.Simple artificial assembling does not fit into present production in enormous quantities.The thin plate of automobile radiators is a hollow, and material mainly contains two kinds: aluminium matter and copper, and the former is used for general passenger car, and the latter is used for Heavy Duty Commercial Car, if adopt mechanization production, easily thin sheet surface is caused damage.
Summary of the invention
The objective of the invention is to overcome the deficiencies in the prior art, a kind of quick apparatus for assembling and assemble method thereof of automobile radiators is provided.
A kind of quick apparatus for assembling of automobile radiators comprises push pedal, location position block, trapezoidal guide block, taper guide pillar, left guide plate, base plate, right guide plate, thin plate, upper guide post, upper guide post fixed head, upper cylinder, upper cylinder push rod, left guide pillar, left guide pillar fixed head, left cylinder, left cylinder push-rod, right guide pillar, right guide pillar fixed head, right cylinder, right cylinder push-rod, base plate push pedal, fixed cover and fin; It is equidistant that trapezoidal guide block is, be welded on left guide plate and the right guide plate, it is equidistant that the taper guide pillar is, be welded on left guide plate and the right guide plate, and the taper guide pillar be positioned at trapezoidal guide block under, form the gap at same position place, to guarantee that thin plate can slip into smoothly, adopt between upper guide post and upper cylinder push rod and the push pedal be threaded fixing, employing is threaded fixing between a left side guide pillar and left cylinder push-rod and the left guide plate, adopt between right guide pillar and right cylinder push-rod and the right guide plate to be threaded fixingly, adopt the welding manner connection between base plate baffle plate and the base plate.Base plate, upper guide post fixed head, upper cylinder, left guide pillar fixed head, left cylinder, right guide pillar fixed head and right cylinder adopt and are bolted on the workbench.
The section of described trapezoidal guide block is a right-angled trapezium.
Described taper guide pillar upper end is taper, and taper guide pillar upper end can be taper shape or square taper, and conical guide pillar steering capability is good, be easy to thin plate slip into, and square taper guide pillar is easy to process.
The quick assemble method of automobile radiators may further comprise the steps:
1) starts left cylinder and right cylinder, left guide plate and right guide plate are advanced to the base plate center, compress base plate;
2) position block is placed on the trapezoidal guide block of the automobile radiators length correspondence of being assembled;
3) thin plate of putting in order is placed on the definite initial trapezoidal guide block of position block, the slip thin plate is listed on the trapezoidal guide block thin plate successively;
4) promote the thin plate upset of below, slip into, vertically fall on the base plate along the vertical plane and the taper guide pillar of trapezoidal guide block;
5) fin is put between the thin plate, started upper cylinder, make push pedal compress thin plate;
6) start left cylinder and right cylinder, left guide plate and right guide plate are pushed open to both sides;
7) start upper cylinder, make push pedal continue to compress, the upper cylinder pressurize;
8) start left cylinder, make left guide plate compress base plate to the right, install and fix cover in the right side of thin plate;
9) start left cylinder, left guide plate is pushed open left, start right cylinder, make right guide plate compress base plate left, install and fix cover in the left side of thin plate;
10) start right cylinder, right guide plate is pushed open to the right, take out the automobile radiators that assembling is finished.
The present invention adopts artificial assembling, and the mode of mechanical assistance has been simplified the placement of thin plate greatly, utilizes the guiding of trapezoidal guide block and taper guide pillar, places fast to have replaced repeater worker's placement.Use the present invention, only the original position that thin plate is determined by position block need be listed on the trapezoidal guide block, the thin plate below the promotion, all thin plates can overturn, and slip into along the taper guide pillar, fall on the base plate, and the placement problem of thin plate can solve, and is difficult for makeing mistakes.Put into fin then between thin plate, utilize push pedal to compress thin plate and fin, removal left side guide plate and right guide plate install and fix cover at the thin plate two ends respectively, can finish the assembling of automobile radiators.Production of machinery efficient height shown in the present, production cost is low, remove operating personnel's repetitive work from, and using method is simple, does not need high technical merit, and all mechanical trips are finished by cylinder, time saving and energy saving, can regulate the angle that base plate tilts by the mode that under base plate, increases cushion block,, make labor intensity of operating staff lower to adapt to operating personnel's height.
Description of drawings
Fig. 1 is the schematic diagram of the quick apparatus for assembling of automobile radiators of the present invention;
Fig. 2 is the automobile radiators schematic diagram after the assembling of the quick apparatus for assembling of use automobile radiators of the present invention is finished;
Fig. 3 is the assemble method intention of the quick apparatus for assembling of automobile radiators of the present invention;
Among the figure, push pedal 1, location position block 2, trapezoidal guide block 3, taper guide pillar 4, left guide plate 5, base plate 6, right guide plate 7, thin plate 8, upper guide post 9, upper guide post fixed head 10, upper cylinder 11, upper cylinder push rod 12, left guide pillar 13, left guide pillar fixed head 14, left cylinder 15, left cylinder push-rod 16, right guide pillar 17, right guide pillar fixed head 18, right cylinder 19, right cylinder push-rod 20, base plate push pedal 21, fixed cover 22 and fin 23.
The specific embodiment
As shown in Figure 1, a kind of quick apparatus for assembling of automobile radiators is characterized in that comprising push pedal 1, location position block 2, trapezoidal guide block 3, taper guide pillar 4, left guide plate 5, base plate 6, right guide plate 7, thin plate 8, upper guide post 9, upper guide post fixed head 10, upper cylinder 11, upper cylinder push rod 12, left guide pillar 13, left guide pillar fixed head 14, left cylinder 15, left cylinder push-rod 16, right guide pillar 17, right guide pillar fixed head 18, right cylinder 19, right cylinder push-rod 20, base plate push pedal 21, fixed cover 22 and fin 23; Trapezoidal guide block 3 is equidistant, be welded on left guide plate 5 and the right guide plate 7, it is equidistant that taper guide pillar 4 is, be welded on left guide plate 5 and the right guide plate 7, adopt between upper guide post 9 and upper cylinder push rod 12 and the push pedal 1 be threaded fixing, adopt between a left side guide pillar 13 and left cylinder push-rod 16 and the left guide plate 5 be threaded fixing, adopt between right guide pillar 17 and right cylinder push-rod 20 and the right guide plate 7 be threaded fixing, employing welding manner connection between base plate baffle plate 21 and the base plate 6; Trapezoidal guide block 3 is equidistantly, is welded on left guide plate 5 and the right guide plate 7, and taper guide pillar 4 is equidistantly, is welded on left guide plate 5 and the right guide plate 7.The distribute spacing of described trapezoidal guide block 3 and taper guide pillar 4 equates, and taper guide pillar 4 be positioned at trapezoidal guide block 3 under, trapezoidal guide block 3 and taper guide pillar 4 form the gap at same position places, to guarantee that thin plate can slip into along the taper guide pillar smoothly.The section of described trapezoidal guide block 3 is a right-angled trapezium, and the base angle angle is advisable so that thin plate is slipped into smoothly.Described taper guide pillar 4 is that the upper end is pointed cylinder, dissects angle and is advisable so that thin plate is slipped into smoothly.The upper end of taper guide pillar 4 can be taper shape or square taper, and conical guide pillar leads, and is easy to thin plate and slips into, and square taper guide pillar is then easy to process.Base plate 6, upper guide post fixed head 10, upper cylinder 11, left guide pillar fixed head 14, left cylinder 15, right guide pillar fixed head 18 and right cylinder 19 adopt bolt to be fastened on the workbench.
Schematic diagram after automobile radiators assembling is as shown in Figure 2 finished.
The quick assemble method of automobile radiators as shown in Figure 3 is characterized in that, may further comprise the steps:
1) starts left cylinder 15 and right cylinder 19, left guide plate 5 and right guide plate 7 are advanced to base plate 6 centers, compress base plate 6;
2) position block 2 is placed on the trapezoidal guide block 3 of the automobile radiators length correspondence of being assembled;
3) thin plate of putting in order 8 is placed on the initial trapezoidal guide block 3 that position block 2 determines, slip thin plate 8 is listed on the trapezoidal guide block 3 thin plate 8 successively;
4) promote the thin plate upset of below, slip into, vertically fall on the base plate 6 along the vertical plane and the taper guide pillar 4 of trapezoidal guide block 3;
5) fin 23 is put between the thin plate 8, started upper cylinder 11, make push pedal 1 compress thin plate 8;
6) start left cylinder 15 and right cylinder 19, left guide plate 5 and right guide plate 7 are pushed open to both sides;
7) start upper cylinder 11, make push pedal 1 continue to compress, upper cylinder 11 pressurizes;
8) start left cylinder 15, make left guide plate 5 compress base plate to the right, install and fix cover 22 in the right side of thin plate 8;
9) start left cylinder 15, left guide plate 5 is pushed open left, start right cylinder 19, make right guide plate 7 compress base plate left, install and fix cover 22 in the left side of thin plate 8;
10) start right cylinder 19, right guide plate 7 is pushed open to the right, take out the automobile radiators that assembling is finished.
Claims (4)
1. the quick apparatus for assembling of an automobile radiators is characterized in that comprising push pedal (1), location position block (2), trapezoidal guide block (3), taper guide pillar (4), left side guide plate (5), base plate (6), right guide plate (7), thin plate (8), upper guide post (9), upper guide post fixed head (10), upper cylinder (11), upper cylinder push rod (12), left side guide pillar (13), left side guide pillar fixed head (14), left side cylinder (15), left side cylinder push-rod (16), right guide pillar (17), right guide pillar fixed head (18), right cylinder (19), right cylinder push-rod (20), base plate push pedal (21), fixed cover (22) and fin (23); Trapezoidal guide block (3) is equidistant, be welded on left guide plate (5) and the right guide plate (7), taper guide pillar (4) is equidistant, be welded on left guide plate (5) and the right guide plate (7), taper guide pillar (4) be positioned at trapezoidal guide block (3) under, adopt between upper guide post (9) and upper cylinder push rod (12) and the push pedal (1) be threaded fixing, employing is threaded fixing between a left side guide pillar (13) and left cylinder push-rod (16) and the left guide plate (5), adopt between right guide pillar (17) and right cylinder push-rod (20) and the right guide plate (7) be threaded fixing, employing welding manner connection between base plate baffle plate (21) and the base plate (6).
2. the quick apparatus for assembling of a kind of automobile radiators according to claim 1, the section that it is characterized in that described trapezoidal guide block (3) is a right-angled trapezium.
3. the quick apparatus for assembling of a kind of automobile radiators according to claim 1 is characterized in that described taper guide pillar (4) upper end is taper.
4. the quick assemble method of an automobile radiators as claimed in claim 1 is characterized in that may further comprise the steps:
1) starts left cylinder (15) and right cylinder (19), left guide plate (5) and right guide plate (7) are advanced to base plate (6) center, compress base plate (6);
2) position block (2) is placed on the trapezoidal guide block (3) of the automobile radiators length correspondence of being assembled;
3) thin plate of putting in order (8) is placed on the definite initial trapezoidal guide block (3) of position block (2), promotes thin plate (8), thin plate (8) is listed on the trapezoidal guide block (3) successively;
4) promote thin plate (8) upset of below, slip into, vertically fall on the base plate (6) along the vertical plane and the taper guide pillar (4) of trapezoidal guide block (3);
5) fin (23) is put between the thin plate (8), started upper cylinder (11), make push pedal (1) compress thin plate (8);
6) start left cylinder (15) and right cylinder (19), left guide plate (5) and right guide plate (7) are pushed open to both sides;
7) start upper cylinder (11), make push pedal (1) continue to compress, upper cylinder (11) pressurize;
8) start left cylinder (15), make left guide plate (5) compress base plate to the right, install and fix cover (22) in the right side of thin plate (8);
9) start left cylinder (15), left guide plate (5) is pushed open left, start right cylinder (19), make right guide plate (7) compress base plate left, install and fix cover (22) in the left side of thin plate (8);
10) start right cylinder (19), right guide plate (7) is pushed open to the right, take out the automobile radiators that assembling is finished.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101764230A CN101862956B (en) | 2010-05-18 | 2010-05-18 | Quick assembly device for automobile radiators and assembly method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101764230A CN101862956B (en) | 2010-05-18 | 2010-05-18 | Quick assembly device for automobile radiators and assembly method thereof |
Publications (2)
| Publication Number | Publication Date |
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| CN101862956A true CN101862956A (en) | 2010-10-20 |
| CN101862956B CN101862956B (en) | 2011-08-17 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101764230A Expired - Fee Related CN101862956B (en) | 2010-05-18 | 2010-05-18 | Quick assembly device for automobile radiators and assembly method thereof |
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Cited By (13)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102672466A (en) * | 2012-05-10 | 2012-09-19 | 黄山科能汽车散热器有限公司 | Assembly method of radiator and device applying method |
| CN102744604A (en) * | 2012-07-30 | 2012-10-24 | 浙江创新汽车空调有限公司 | Collecting pipe, flat pipe and fin assembling device and process for heat exchanger of air conditioner of automobile |
| CN102886667A (en) * | 2011-07-22 | 2013-01-23 | 常州市西屋自动化有限公司 | Fin lateral assembly fixture of heat exchanger |
| CN102962675A (en) * | 2012-12-13 | 2013-03-13 | 江苏腾奇电力设备科技有限公司 | Chip assembly machine for finned radiator |
| CN104043955A (en) * | 2014-05-23 | 2014-09-17 | 上海和科设备制造有限公司 | Core assembling equipment and core assembling method of heat exchanger |
| CN104209694A (en) * | 2014-09-09 | 2014-12-17 | 青岛润鑫伟业科贸有限公司 | Technical process for manually assembling copper radiator core |
| CN107377789A (en) * | 2017-08-31 | 2017-11-24 | 天津亚星世纪实业股份有限公司 | The vertical efficient lock seaming machine of automobile radiators |
| CN110369934A (en) * | 2019-07-11 | 2019-10-25 | 宜兴佳仁低温科技有限公司 | A kind of new type heat exchanger assembly tooling and its application method |
| CN110394643A (en) * | 2018-11-26 | 2019-11-01 | 沈阳工业大学 | A kind of cooling fin vibration assembly machine |
| CN110394618A (en) * | 2018-11-26 | 2019-11-01 | 沈阳工业大学 | A kind of modularization cooling fin automatic assembling |
| CN110394616A (en) * | 2018-11-26 | 2019-11-01 | 沈阳工业大学 | A kind of cooling fin group automatic assembling molding machine |
| CN112846767A (en) * | 2020-12-25 | 2021-05-28 | 上海工程技术大学 | Automatic assembling device and method for radiator fins of warmer |
| CN113441933A (en) * | 2021-07-14 | 2021-09-28 | 浙江亚美力新能源科技有限公司 | Automatic feeding automatic assembly equipment for automobile radiator core |
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| CN2897528Y (en) * | 2005-08-12 | 2007-05-09 | 上海贝洱热系统有限公司 | Apparatus for assembling core of radiator of automobile |
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Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102886667B (en) * | 2011-07-22 | 2015-05-06 | 常州市西屋自动化有限公司 | Fin lateral assembly fixture of heat exchanger |
| CN102886667A (en) * | 2011-07-22 | 2013-01-23 | 常州市西屋自动化有限公司 | Fin lateral assembly fixture of heat exchanger |
| CN102672466A (en) * | 2012-05-10 | 2012-09-19 | 黄山科能汽车散热器有限公司 | Assembly method of radiator and device applying method |
| CN102672466B (en) * | 2012-05-10 | 2015-02-04 | 黄山科能汽车散热器有限公司 | Assembly method of radiator and device applying method |
| CN102744604B (en) * | 2012-07-30 | 2014-06-18 | 浙江创新汽车空调有限公司 | Collecting pipe, flat pipe and fin assembling device and process for heat exchanger of air conditioner of automobile |
| CN102744604A (en) * | 2012-07-30 | 2012-10-24 | 浙江创新汽车空调有限公司 | Collecting pipe, flat pipe and fin assembling device and process for heat exchanger of air conditioner of automobile |
| CN102962675A (en) * | 2012-12-13 | 2013-03-13 | 江苏腾奇电力设备科技有限公司 | Chip assembly machine for finned radiator |
| CN104043955A (en) * | 2014-05-23 | 2014-09-17 | 上海和科设备制造有限公司 | Core assembling equipment and core assembling method of heat exchanger |
| CN104209694A (en) * | 2014-09-09 | 2014-12-17 | 青岛润鑫伟业科贸有限公司 | Technical process for manually assembling copper radiator core |
| CN107377789A (en) * | 2017-08-31 | 2017-11-24 | 天津亚星世纪实业股份有限公司 | The vertical efficient lock seaming machine of automobile radiators |
| CN107377789B (en) * | 2017-08-31 | 2024-06-11 | 南京宙环信息科技有限公司 | Vertical high-efficiency riveting machine for automobile radiator |
| CN110394643A (en) * | 2018-11-26 | 2019-11-01 | 沈阳工业大学 | A kind of cooling fin vibration assembly machine |
| CN110394618A (en) * | 2018-11-26 | 2019-11-01 | 沈阳工业大学 | A kind of modularization cooling fin automatic assembling |
| CN110394616A (en) * | 2018-11-26 | 2019-11-01 | 沈阳工业大学 | A kind of cooling fin group automatic assembling molding machine |
| CN110394616B (en) * | 2018-11-26 | 2021-05-14 | 沈阳工业大学 | Automatic assembling and forming machine for cooling fin group |
| CN110369934A (en) * | 2019-07-11 | 2019-10-25 | 宜兴佳仁低温科技有限公司 | A kind of new type heat exchanger assembly tooling and its application method |
| CN112846767A (en) * | 2020-12-25 | 2021-05-28 | 上海工程技术大学 | Automatic assembling device and method for radiator fins of warmer |
| CN112846767B (en) * | 2020-12-25 | 2022-07-05 | 上海工程技术大学 | Automatic assembling device and method for radiator fins of warmer |
| CN113441933A (en) * | 2021-07-14 | 2021-09-28 | 浙江亚美力新能源科技有限公司 | Automatic feeding automatic assembly equipment for automobile radiator core |
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| CN101862956B (en) | 2011-08-17 |
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Inventor after: Lai Xiahong Inventor after: Weng Guochong Inventor after: Fan Aisong Inventor after: Ye Fangping Inventor before: Lai Xiahong Inventor before: Weng Guochong Inventor before: Fan Aihua Inventor before: Ye Fangping |
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Free format text: CORRECT: INVENTOR; FROM: LAI XIAJIANG WENG GUOCHONG FAN AIHUA YE FANGPING TO: LAI XIAJIANG WENG GUOCHONG FAN AISONG YE FANGPING |
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Granted publication date: 20110817 Termination date: 20160518 |