CN101858343B - Cutting ring and glasses plate and processing method thereof - Google Patents

Cutting ring and glasses plate and processing method thereof Download PDF

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Publication number
CN101858343B
CN101858343B CN2010101869891A CN201010186989A CN101858343B CN 101858343 B CN101858343 B CN 101858343B CN 2010101869891 A CN2010101869891 A CN 2010101869891A CN 201010186989 A CN201010186989 A CN 201010186989A CN 101858343 B CN101858343 B CN 101858343B
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China
Prior art keywords
nickel
boron nitride
cubic boron
plate
layer
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Expired - Fee Related
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CN2010101869891A
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Chinese (zh)
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CN101858343A (en
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蒋德定
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LIUYANG XIANGDE MACHINERY MANUFACTORY
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LIUYANG XIANGDE MACHINERY MANUFACTORY
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Abstract

The invention discloses a cutting ring and a glasses plate, which comprise a cutting ring and a glasses plate matrix provided with an abrasion-resistant layer, wherein the abrasion-resistant layer is a diamond or cubic boron nitride composite plating layer wrapped by a nickel layer carcass. The processing method comprises the following steps of: cleaning a material by adopting layer-by-layer piling and ultrasonic wave, plating the material in one layer at every time with the thickness of only one diamond granule or cubic boron nitride granule, and piling the material layer by layer to form a composite plating layer so as to form the abrasion-resistant layer of the cutting ring and the glasses plate matrix. The abrasion-resistant layer not only has extremely excellent abrasion resistance, but also has the characteristics of good adhesiveness and strong impact resistance. Compared with the hard alloy abrasion-resistant layer, the service life of the plating layer with the same thickness under the same working condition is about 20 times longer; and the surface of the formed plating layer is uniform and flat so as to meet the requirement of workpiece cooperation or leak tightness of the cutting ring and the glasses plate.

Description

A kind of cutting ring and glasses plate and processing method thereof
Technical field
The present invention relates to a kind of cutting ring and glasses plate of concrete pump.
Background technique
In the concrete pump equipment unit; Cutting ring and glasses plate are the parts of a pair of relative movement; The fit up gap of the two is between 0.1~0.2mm, and the surface of cutting ring and glasses plate all is welded with one deck high-abrasive material, and cutting ring and glasses plate are cut the concrete with elevated pressures; Work under bad environment all has higher requirement to the wear resistance and the impact resistance of wearing layer; And, determined the working efficiency and the working life of concrete pump the working life of cutting ring and glasses plate as critical piece.In the existing technology, its wearing layer adopts cemented carbide braze layer or high-abrasive material overlay cladding, and two kinds of methods all have its drawback, though cemented carbide braze layer wear resistance is good, but adhesion is little, and impact resistance is poor; High-abrasive material overlay cladding adhesive quality or good impact resistance but wear resistance is relatively poor again.
Summary of the invention
In order to solve above-mentioned drawback, technical problem to be solved by this invention provides a kind of cutting ring and glasses plate and processing method thereof that has concurrently than high impact properties and good abrasion resistance.In order to solve the problems of the technologies described above, the technological scheme that the present invention adopts is that a kind of cutting ring and glasses plate comprise the cutting ring and the glasses plate matrix that are provided with wearing layer, diamond or cubic boron nitride composite deposite that said wearing layer plates for the nickel dam carcass.
The processing method of said cutting ring and glasses plate comprises the steps: in regular turn
1, the cutting ring that processes and glasses plate matrix are deoiled carries out pickling after the cleaning by degreasing.Said cleaning refers to that alkali cleaning such as sodium hydrate aqueous solution clean or electrolysis method is cleaned; Said pickling is meant adopts the concentrated hydrochloric acid soaking and washing to eliminate the oxide layer on the matrix with corrosion; As a kind of preferable process, carry out the concentrated hydrochloric acid soaking and washing before, can adopt the dilute sulfuric acid soaking and washing earlier, to reduce the concentrated hydrochloric acid consumption, avoid environmental pollution; As another kind of preferable process, after said cleaning or the pickling, can adopt ultrasonic cleaning to guarantee cleaning effect.
2, at matrix surface plated with nickel bottom; The nickel plating method can be selected known electronickelling or nickel chemical plating technology (down together) for use.
3, diamond particles or cubic boron nitride particle are gathered on whole nickel bottom surface, plate nickel dam and plate; Make said nickel dam fill up the slit between the particle.Said diamond particles or cubic boron nitride particle can not be used (down together) with.
4, reach 1/4 of diamond particles or cubic boron nitride particle granule size when the thickness that plates nickel dam---in the time of 1/2, preferably 1/3 o'clock, end nickel plating, to remove and do not plated or plate unstable unnecessary particle, preferable methods is to carry out ultrasonic cleaning;
5, continue nickel plating and plate said diamond particles or cubic boron nitride particle fully until nickel dam;
6, on diamond or cubic boron nitride coating that established nickel dam carcass plates, repeat 3---5 steps, satisfy the demand until thickness of multiple plating.
The present invention adopts the ultrasonic cleaning of method of piling combination successively, only plates one deck at every turn, and every layer of thickness that has only a particle diamond particle or cubic boron nitride particle is successively piled up, and the composite deposite of formation constitutes the wearing layer of cutting ring and glasses plate matrix.Not only wear-resisting property is very excellent, also possesses the characteristics that adhesive quality is good, impact resistance is strong simultaneously.Compare with hard alloy abrasion-resistant layer, the coating of condition of equivalent thickness will be grown about 20 times working life under the equal operating mode; And formed coating surface is evenly smooth, has satisfied the workpiece conformability of cutting ring and glasses plate or the requirement of sealing.
To combine embodiment that the present invention is described further below.
Embodiment
Embodiment 1: the plating processing method of φ 80 glasses plate of the diamond composite deposite that wearing layer plates for the nickel dam carcass:
1, φ 80 glasses plate are soaked with sodium hydrate aqueous solution, water flushing was again soaked 10 minutes in 5% dilute sulfuric acid, was immersed in 30% the concentrated hydrochloric acid 5 minutes again, carried out ultrasonic cleaning after the taking-up.
2, at matrix surface plated with nickel bottom: that will clean inserts electrolytic bath as negative electrode with φ 80 glasses plate; Anode adopts the pure nickel ball; The composition of electroplate liquid and proportioning are: nickelous sulfate 200 grams per liters, nickel chloride 40-60 grams per liter, boric acid 40-60 grams per liter; Temperature 40-50 ℃, pH value remains on about 4,10 amperes/square decimeter of current densities.
3, the plating clothing diamond particles with 35 orders size gathers on whole nickel bottom surface, is configured into electroplating like step 2, plates nickel dam and plates; Make said nickel dam fill up the slit between the particle.As a kind of preferred; Use plating clothing diamond in this example; With further enhancing coating strength, said plating clothing diamond is to form a chemical deposit at diamond surface, like nickel plating, titanizing, copper facing, chromium plating etc.; Can " plate the clothing diamond " and buy in market, plate the clothing diamond like " whirlwind " brand that Henan Huanghe Xuanfeng Co., Ltd. sells for trade name.The present invention adopts nickel plating or titanium-gold-plating hard rock.
4, when the thickness that plates nickel dam reach the diamond particles granule size 1/3 the time, end nickel plating, carry out ultrasonic cleaning and remove and do not plated or plate unstable unnecessary particle;
5, continue nickel plating and plate said diamond particles fully until nickel dam;
6, on the diamond coating that established nickel dam carcass plates, repeat 3---5 steps, satisfy the demand until thickness of multiple plating.
Embodiment 2: the chemical plating processing method of φ 80 glasses plate of the cubic boron nitride composite deposite that wearing layer plates for the nickel dam carcass, except that following 2 differences, embodiment 2 method step is all identical with embodiment 1.
One of which, the particle that is plated adopts cubic boron nitride, rather than diamond or plating clothing diamond; Its two, nickel undercoat or nickel plate layer and all adopt chemical plating, or claim electroless platedly, chemical nickel plating is without extraneous electricity, utilizes redox on the surface of metallic article, to deposit the method for one deck nickel.The composition of chemical nickel-plating solution and proportioning are in this example: nickelous sulfate 25-30 grams per liter, and sodium hypophosphite 27-32 grams per liter, additive 65-75 grams per liter, reaction temperature is the 80-90 degree.
Main salt in the chemical nickel-plating solution is exactly nickel salt, generally adopts nickel chloride or nickelous sulfate, also adopts inorganic salts such as nickel sulfamic acid, nickel acetate sometimes.Existing at present the introduction adopted the source of ortho phosphorous acid nickel as nickel and ortho phosphorous acid root.The course of reaction of chemical nickel plating is the redox process of a self-catalysis, and applicable reducing agent has sodium hypophosphite, sodium borohydride, alkylamine borine and hydrazine etc. in the plating bath.In these reducing agents with inferior sodium phosphate use at most, advantage such as this is because its low price, and plating bath controls easily, and the coating corrosion resistance is good.Additive comprises complexing agent, buffer agent, stabilizer, accelerant etc., and as a kind of known mature technology, said additive can adopt the commercially available prod, the magnificent sunshine board chemical plating additive that adopts Chemical market everywhere all can buy in this example.
The above-mentioned mode of execution that the present invention describes only is for technological scheme of the present invention clearly is described, and can not be interpreted as the present invention is made any restriction.Also can adopt nickel chemical plating technology like diamond particles, cubic boron nitride also can adopt electroplating technology.The present invention has known multiple alternative or distortion in the present technique field, not breaking away under the prerequisite of inventing essential meaning, all fall into protection scope of the present invention.

Claims (10)

1. cutting ring; Comprise the cutting ring matrix that is provided with wearing layer, it is characterized in that, diamond or cubic boron nitride composite deposite that said wearing layer plates for the nickel dam carcass; Said composite deposite only plates one deck at every turn; Every layer of thickness that has only a particle diamond particle or cubic boron nitride particle, accumulation successively forms, and said coating surface is evenly smooth.
2. the processing method of cutting ring as claimed in claim 1 is characterized in that, the processing method of said cutting ring comprises the steps: in regular turn
One, the cutting ring matrix that processes is deoiled carries out the concentrated hydrochloric acid soak acid-cleaning after the cleaning by degreasing;
Two, at matrix surface plated with nickel bottom;
Three, diamond particles or cubic boron nitride particle are gathered on whole nickel bottom surface, plate nickel dam and plate;
Four, reach 1/4 of diamond particles or cubic boron nitride particle granule size when the thickness that plates nickel dam---in the time of 1/2, end nickel plating, remove and do not plated or plate unstable unnecessary particle;
Five, continue nickel plating and plate said diamond particles or cubic boron nitride particle fully until nickel dam;
Six, on diamond or cubic boron nitride coating that established nickel dam carcass plates, repeat three, four, five steps, satisfy the demand until thickness of multiple plating.
3. the processing method of cutting ring as claimed in claim 2 is characterized in that, carry out the concentrated hydrochloric acid soak acid-cleaning before, adopt earlier the dilute sulfuric acid soaking and washing.
4. the processing method of cutting ring as claimed in claim 2 is characterized in that, when the thickness that plates nickel dam reach diamond particles or cubic boron nitride particle granule size 1/3 the time, end nickel plating, remove and do not plated or plate unstable unnecessary particle.
5. like the processing method of claim 2 or 4 each described cutting ring, it is characterized in that, end to carry out ultrasonic cleaning after the nickel plating.
6. glasses plate; Comprise the glasses plate matrix that is provided with wearing layer, it is characterized in that, diamond or cubic boron nitride composite deposite that said wearing layer plates for the nickel dam carcass; Said composite deposite only plates one deck at every turn; Every layer of thickness that has only a particle diamond particle or cubic boron nitride particle, accumulation successively forms, and said coating surface is evenly smooth.
7. the processing method of glasses plate as claimed in claim 6 is characterized in that, the processing method of said glasses plate comprises the steps: in regular turn
One, the glasses plate matrix that processes is deoiled carries out the concentrated hydrochloric acid soak acid-cleaning after the cleaning by degreasing;
Two, at matrix surface plated with nickel bottom;
Three, diamond particles or cubic boron nitride particle are gathered on whole nickel bottom surface, plate nickel dam and plate;
Four, reach 1/4 of diamond particles or cubic boron nitride particle granule size when the thickness that plates nickel dam---in the time of 1/2, end nickel plating, remove and do not plated or plate unstable unnecessary particle;
Five, continue nickel plating and plate said diamond particles or cubic boron nitride particle fully until nickel dam;
Six, on diamond or cubic boron nitride coating that established nickel dam carcass plates, repeat three, four, five steps, satisfy the demand until thickness of multiple plating.
8. the processing method of glasses plate as claimed in claim 7 is characterized in that, carry out the concentrated hydrochloric acid soak acid-cleaning before, adopt earlier the dilute sulfuric acid soaking and washing.
9. the processing method of glasses plate as claimed in claim 7 is characterized in that, when the thickness that plates nickel dam reach diamond particles or cubic boron nitride particle granule size 1/3 the time, end nickel plating, remove and do not plated or plate unstable unnecessary particle.
10. like the processing method of claim 7 or 9 each described glasses plate, it is characterized in that, end to carry out ultrasonic cleaning after the nickel plating.
CN2010101869891A 2010-05-27 2010-05-27 Cutting ring and glasses plate and processing method thereof Expired - Fee Related CN101858343B (en)

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Application Number Priority Date Filing Date Title
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CN101858343B true CN101858343B (en) 2012-09-05

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Publication number Priority date Publication date Assignee Title
CN103671075B (en) * 2013-12-11 2016-08-10 中联重科股份有限公司 Cut ring and manufacture method thereof
CN104831340B (en) * 2015-05-19 2019-05-14 台州蓝德斯光学有限公司 One kind being used for earpiece full automatic plating system of processing
CN112589116B (en) * 2020-11-27 2022-02-15 中南大学 Impregnated diamond cutting ring and preparation method and application thereof
CN114645306B (en) * 2022-02-25 2024-04-09 中国航发北京航空材料研究院 Method for preparing large-size cBN particle nickel-based coating on surface of complex-shaped workpiece

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1304812A (en) * 2001-01-06 2001-07-25 戴汉臣 Spectacle plate and cutting ring for concrete delivering pump and making technology thereof
CN1405347A (en) * 2001-08-16 2003-03-26 郭庆虎 High-strength, high-anti-friction hard alloy, and manufacture method and application thereof
CN2612818Y (en) * 2003-03-08 2004-04-21 熊裕德 Long lifetime glasses plate for concrete transfer pump
CN101338441A (en) * 2008-08-19 2009-01-07 兰桥昌 Matrix for electroplating diamond products and electroplating process thereof

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0790333B2 (en) * 1986-02-10 1995-10-04 株式会社野村鍍金 Continuous casting mold and manufacturing method thereof

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1304812A (en) * 2001-01-06 2001-07-25 戴汉臣 Spectacle plate and cutting ring for concrete delivering pump and making technology thereof
CN1405347A (en) * 2001-08-16 2003-03-26 郭庆虎 High-strength, high-anti-friction hard alloy, and manufacture method and application thereof
CN2612818Y (en) * 2003-03-08 2004-04-21 熊裕德 Long lifetime glasses plate for concrete transfer pump
CN101338441A (en) * 2008-08-19 2009-01-07 兰桥昌 Matrix for electroplating diamond products and electroplating process thereof

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
JP昭62-183939A 1987.08.12

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