Summary of the invention
The present invention is directed to deficiency of the prior art, a kind of flexibility is provided, the waterproof and antiseepage performance is good, adhesion strength is high, not easy to crack, and the heat-insulation system with polycrystalline interface mortar of easy construction is applicable to the construction wall insulation of Xia Redong cryogenic region.
In order to solve the problems of the technologies described above, the present invention is able to solve through following technical proposals:
A kind of heat-insulation system with polycrystalline interface mortar; Comprise boundary mortar, thermal insulation mortar and waterproofing mortar, it is characterized in that: boundary mortar comprises following component: cement, sand, redispersable latex powder, hydroxypropyl methyl cellulose ether, inorganic water reducing agent, water glass and inorganic retarder.Redispersable latex powder among the present invention is a kind of flexible high molecular material; As the organic gel gel material, it can be dissolved in the cold water in mortar stirs, and particularly fully obtains dissolving at the aqueous solution that contains alkalescence; Forming membrane structure rapidly is wrapped in around cement and other inorganic coagulation materials; Make between organic gel gel material and the inorganic coagulation material each other and merge, and after solidifying, fully bond, and organically firmly combine telling with the basic unit body of wall on; Improved the adhesion strength between itself and the basic unit's body of wall greatly, avoided that boundary layer is easy to generate local hollowing, the problem of phenomenon such as come off; Secondly, inorganic coagulation materials such as cement all become with graininess in hydrolysis or hydration reaction, are difficult to be penetrated into the object of denser; And become in the space between particle and the particle; Make cementitious material solidify the back and be restricted, but as the hydrolysate of the redispersable latex powder of organic gel gel material, the film that forms after the hydrolysis contacts with bonded material comprehensively with having bonding effect specific area between the bonded material; Remedy the deficiency of inorganic coagulation material, the adhesion strength of material improves greatly; Once more; The film that forms after redispersable latex powder and the waterproofing agent of organosilicon hydrolysis is wrapped in around the inorganic coagulation material; It is forming the plasticity ligament between the inorganic gel particle after material cured; Can increase the pliability of mortar, improve strain capacity such as shock resistance of the present invention, anti-folding, stretch-proof, contraction, hinder the brittle fractures such as impact, expansion or contraction that thermal stresses or other external force produce.The water glass that adds among the present invention is to form tiny chemical molecular hydrate after the inorganic coagulation material hydrolysis; It enriches between silicate granules with the crystalline solid form in the hydrated reaction of cement process; The specific area of inorganic coagulation material is increased greatly, thereby realized that adhesion strength significantly improves under the relative situation of the dry density of material.The hydroxypropyl methyl cellulose ether that adds among the present invention is the multichain high molecular polymer of a kind of high-hydroscopicity, high-moisture-retention; It rises rapidly in 2-3 minute in mortar stirs and sticks with paste the film that forms high slumpability; Laminated segregation, the bleeding that can effectively stop mortar improve the workability of various slurries; Also can make mortar fully keep moisture content, let the abundant aquation of cement also effectively obtain maintenance, the intensity after the moulding of raising mortar; After hydroxypropyl methyl cellulose ether plays paste, make introducing microbubbles a large amount of in the mortar.Like this, shrink the free water that destroys, can get in these microbubbles, thereby reduce early stage freeze-thaw damage because of the freeze thawing circulation causes mortar expansion; In addition, the expansion, the shrinkage stress that produce because of variations in temperature obtain efficient buffer to the microbubble diffusion, thereby reduce the generation in crack.
Preferably; By weight percentage, each components contents of said boundary mortar is: cement 25%-38%, sand 55%-70%, redispersable latex powder 0.5%-2%, hydroxypropyl methyl cellulose ether 0.1%-0.2%, inorganic water reducing agent 0.1%-0.3%, water glass 0.3%-0.6% and inorganic retarder 0.01%-0.05%.
In order to obtain better technique effect, further technical measures also comprise:
Above-mentioned boundary mortar also comprises slag powders, and by weight percentage, proportion is 3%-5% in boundary mortar.At first, slag powders is used and is greatly reduced manufacturing cost of the present invention, and slag powders can play the hydration reaction that promotes cement, water glass, fine particle calcium carbonate, and improve the material workability as the inorganic active active material.
Preferably; By weight percentage, above-mentioned thermal insulation mortar comprises following component: cement 60%-80%, redispersable latex powder 0.2%-0.3%, cold water type polyvinyl alcohol 0.5%-1.0%, hydroxypropyl methyl cellulose ether 0.1%-0.2%, air entraining agent 0.01%-0.03%, water glass 0.06%0.1%, inorganic retarder 0.002%-0.01% and granular polystyrene 7%-12%.Cold water type polyvinyl alcohol in the thermal insulation mortar is similar with the effect of dispersed latex powder again, mainly is to be wrapped in around the inorganic coagulation material with the physical property that improves insulation layer and whole system and waterproof, impermeable ability through forming film after the hydrolysis; Air entraining agent is the organic active active material, can improve system's heat insulation effect, and plays the effect that improves the material workability.
Further improve: above-mentioned thermal insulation mortar also comprises slag powders, coarse whiting, fine particle calcium carbonate and flyash, and by weight percentage, proportion is respectively in thermal insulation mortar: slag powders 3%-10%, coarse whiting 3%-5%, fine particle calcium carbonate 1%-4%, flyash 3%-12%.
Further improve: above-mentioned thermal insulation mortar also comprises wood fibre and polypropylene fibre, and by weight percentage, proportion is respectively in thermal insulation mortar: wood fibre 1%-3%, polypropylene fibre 0.5%-2%.Polypropylene fibre, wood fibre improve the physics cracking resistance of the anti-folding of material, stretch-proof ability raising system; Wood fibre also plays water retention in addition, improves the intensity in thermal insulation mortar later stage.
Preferably; By weight percentage; Each components contents of said waterproofing mortar is: cement 25-36%; Sand 55%-65%, redispersable latex powder 0.5%-2%, hydroxypropyl methyl cellulose ether 0.1%-0.2%, inorganic water reducing agent 0.1%-0.3%, waterproofing agent of organosilicon 0.15%-0.4%, water glass 0.3%-0.7%, inorganic retarder 0.01%-0.04%.
Further improve: above-mentioned waterproofing mortar also comprises slag powders, coarse whiting, fine particle calcium carbonate and flyash; By weight percentage, proportion is respectively in waterproofing mortar: slag powders 2%-5%, coarse whiting 3%-5%, fine particle calcium carbonate 0.5%-2.0%, flyash 2%-3%.
Further improve: above-mentioned waterproofing mortar also comprises polypropylene fibre, and by weight percentage, proportion is 0.04%-0.06% in waterproofing mortar.Polypropylene fibre can form uniform unrest to support system in mortar inside; Improve physical properties such as tensile strength of the present invention and impact strength, thereby can effectively stop the crack that produces because of the reasons such as plastic shrinkage, drying shrinkage or segregation of mortar, bleeding that produce in the inherent process of setting of mortar and the development in crack; Also can effectively hinder simultaneously the outside crack that produces of expanding, shrink like variations in temperature, the crack that crack that building settlement produces and impact, vibration produce.
The present invention compared with prior art has following beneficial effect:
1, be inorganic coagulation material with cement, water glass, fine particle calcium carbonate; As the organic gel gel material, strengthen inorganic coagulation material infiltration bond stress defect of insufficient with redispersable latex powder and cold water type polyvinyl alcohol; Bonding, the compressive strength of whole heat-insulation system are significantly improved.
2, be the inorganic active active material with slag powders, flyash, coarse whiting, promote the hydration reaction of cement, water glass, fine particle calcium carbonate, and improve the material workability; Also making full use of industrial residue, is the organic active active material with the air entraining agent, improves system's heat insulation effect, and improves the material workability.
3,, improve workability, strengthen the product later strength with high-hydroscopicities such as hydroxypropyl methyl cellulose ether, wood fibre, high-moisture-retention material.
4, be the organic waterproof material with redispersable latex powder and cold water type polyvinyl alcohol, waterproofing agent of organosilicon; With water glass is that inorganic waterproof material is improved the water-proof function of system; And make various polycrystal mortar property rigidity become flexibility, improve strain capacity such as the shock resistance of heat-insulation system, anti-folding, stretch-proof, contraction.
5, adding polypropylene fibre, wood fibre improve the physics cracking resistance of the anti-folding of material, stretch-proof ability raising system.
The specific embodiment
Below in conjunction with the specific embodiment the present invention is described in further detail:
Embodiment 1
A kind of heat-insulation system with polycrystalline interface mortar comprises boundary mortar, thermal insulation mortar and waterproofing mortar, wherein,
Boundary mortar comprises cement, sand, redispersable latex powder, hydroxypropyl methyl cellulose ether, inorganic water reducing agent, water glass, inorganic retarder and slag powders.By weight percentage, each components contents of boundary mortar is: cement 25%, sand 70%, redispersable latex powder 1.49%, hydroxypropyl methyl cellulose ether 0.1%, inorganic water reducing agent 0.1%, water glass 0.3%, inorganic retarder 0.01% and slag powders 3%.
Waterproofing mortar comprises cement, sand, redispersable latex powder, hydroxypropyl methyl cellulose ether, inorganic water reducing agent, waterproofing agent of organosilicon, water glass, inorganic retarder, polypropylene fibre, slag powders, coarse whiting, fine particle calcium carbonate and flyash.By weight percentage; Each components contents of waterproofing mortar is: cement 25%; Sand 65%, redispersable latex powder 0.5%, hydroxypropyl methyl cellulose ether 0.1%, inorganic water reducing agent 0.1%, waterproofing agent of organosilicon 0.25%, water glass 0.5%, inorganic retarder 0.01%, polypropylene fibre 0.04%, slag powders 3%, coarse whiting 3%, fine particle calcium carbonate 0.5%, flyash 2%;
Thermal insulation mortar comprises cement, redispersable latex powder, cold water type polyvinyl alcohol, hydroxypropyl methyl cellulose ether, air entraining agent, water glass, inorganic retarder, granular polystyrene, slag powders, coarse whiting, fine particle calcium carbonate, flyash, wood fibre and polypropylene fibre.By weight percentage, each components contents of thermal insulation mortar is: cement 60%, redispersable latex powder 0.3%, cold water type polyvinyl alcohol 0.7%, hydroxypropyl methyl cellulose ether 0.2%, air entraining agent 0.03%, water glass 0.06%, inorganic retarder 0.01%, granular polystyrene 10%, slag powders 10%, coarse whiting 5%, fine particle calcium carbonate 4%, flyash 4.7%, wood fibre 3% and polypropylene fibre 2%
Embodiment 2
A kind of heat-insulation system with polycrystalline interface mortar comprises boundary mortar, thermal insulation mortar and waterproofing mortar, wherein,
Boundary mortar comprises cement, sand, redispersable latex powder, hydroxypropyl methyl cellulose ether, inorganic water reducing agent, water glass, inorganic retarder and slag powders.By weight percentage, each components contents of boundary mortar is: cement 38%, sand 55%, redispersable latex powder 2%, hydroxypropyl methyl cellulose ether 0.2%, inorganic water reducing agent 0.3%, water glass 0.6%, inorganic retarder 0.05% and slag powders 3.85%.
Waterproofing mortar comprises cement, sand, redispersable latex powder, hydroxypropyl methyl cellulose ether, inorganic water reducing agent, waterproofing agent of organosilicon, water glass, inorganic retarder, polypropylene fibre, slag powders, coarse whiting, fine particle calcium carbonate and flyash.By weight percentage; Each components contents of waterproofing mortar is: cement 36%; Sand 55%, redispersable latex powder 0.5%, hydroxypropyl methyl cellulose ether 0.1%, inorganic water reducing agent 0.1%, waterproofing agent of organosilicon 0.25%, water glass 0.5%, inorganic retarder 0.01%, polypropylene fibre 0.04%, slag powders 2%, coarse whiting 3%, fine particle calcium carbonate 0.5%, flyash 2%.
Thermal insulation mortar comprises cement, redispersable latex powder, cold water type polyvinyl alcohol, hydroxypropyl methyl cellulose ether, air entraining agent, water glass, inorganic retarder, granular polystyrene, slag powders, coarse whiting, fine particle calcium carbonate, flyash, wood fibre and polypropylene fibre.By weight percentage, each components contents of thermal insulation mortar is: cement 80%, redispersable latex powder 0.3%, cold water type polyvinyl alcohol 1.0%, hydroxypropyl methyl cellulose ether 0.1%, air entraining agent 0.03%, water glass 0.06%, inorganic retarder 0.01%, granular polystyrene 7%, slag powders 3%, coarse whiting 3%, fine particle calcium carbonate 1%, flyash 3%, wood fibre 1% and polypropylene fibre 0.5%.
Embodiment 3
A kind of heat-insulation system with polycrystalline interface mortar comprises boundary mortar, thermal insulation mortar and waterproofing mortar, wherein,
Boundary mortar comprises cement, sand, redispersable latex powder, hydroxypropyl methyl cellulose ether, inorganic water reducing agent, water glass, inorganic retarder and slag powders.By weight percentage, each components contents of boundary mortar is: cement 32%, sand 61.62%, redispersable latex powder 0.5%, hydroxypropyl methyl cellulose ether 0.15%, inorganic water reducing agent 0.2%, water glass 0.5%, inorganic retarder 0.03% and slag powders 5%.
Waterproofing mortar comprises cement, sand, redispersable latex powder, hydroxypropyl methyl cellulose ether, inorganic water reducing agent, waterproofing agent of organosilicon, water glass, inorganic retarder, polypropylene fibre, slag powders, coarse whiting, fine particle calcium carbonate and flyash.By weight percentage; Each components contents of waterproofing mortar is: cement 25%; Sand 56.3%, redispersable latex powder 2%, hydroxypropyl methyl cellulose ether 0.2%, inorganic water reducing agent 0.3%, waterproofing agent of organosilicon 0.4%, water glass 0.7%, inorganic retarder 0.04%, polypropylene fibre 0.06%, slag powders 5%, coarse whiting 5%, fine particle calcium carbonate 2.0%, flyash 3%.
Thermal insulation mortar comprises cement, redispersable latex powder, cold water type polyvinyl alcohol, hydroxypropyl methyl cellulose ether, air entraining agent, water glass, inorganic retarder, granular polystyrene, slag powders, coarse whiting, fine particle calcium carbonate, flyash, wood fibre and polypropylene fibre.By weight percentage, each components contents of thermal insulation mortar is: cement 60%, redispersable latex powder 0.2%, cold water type polyvinyl alcohol 0.5%, hydroxypropyl methyl cellulose ether 0.15%, air entraining agent 0.01%, water glass 0.1%, inorganic retarder 0.002%, granular polystyrene 12%, slag powders 3%, coarse whiting 5%, fine particle calcium carbonate 4%, flyash 10.038%, wood fibre 3% and polypropylene fibre 2%.
Comprehensive the foregoing description, the technical indicator contrast of the glue powder polyphenyl granule exterior wall external insulation system of the present invention and prior art is as follows:
1, boundary material is pressed and is cut adhesion strength relatively
Do not add water glass, hydroxypropyl methyl cellulose ether
Project |
7d |
15d |
28d |
Former intensity |
≥0.2MPa |
≥0.4MPa |
≥0.7MPa |
Water-fast intensity |
≥0.1MPa |
≥0.3MPa |
≥0.5MPa |
Freeze-thawing resistant intensity |
≥0.1MPa |
≥0.2MPa |
≥0.5MPa |
Add water glass, hydroxypropyl methyl cellulose ether
Project |
7d |
15d |
28d |
Former intensity |
≥0.1MPa |
≥0.4MPa |
≥1.0MPa |
Water-fast intensity |
≥0.08MPa |
≥0.4MPa |
≥0.7MPa |
Freeze-thawing resistant intensity |
≥0.08MPa |
≥0.3MPa |
≥0.5MPa |
2, armour layer each item performance indications relatively
Do not add water glass, waterproofing agent of organosilicon, redispersable latex powder
Add water glass, waterproofing agent of organosilicon, redispersable latex powder
3, some performance indications of thermal insulation mortar relatively
Do not add water glass, hydroxypropyl methyl cellulose ether
Project |
15d |
28d |
48d |
Compressive strength |
≥100Kpa |
≥150Kpa |
≥200Kpa |
Pressure is cut adhesion strength |
≥20Kpa |
≥40Kpa |
≥50Kpa |
Add water glass, hydroxypropyl methyl cellulose ether
Project |
15d |
28d |
48d |
Compressive strength |
≥80Kpa |
≥200Kpa |
≥250Kpa |
Pressure is cut adhesion strength |
≥15Kpa |
≥40Kpa |
≥70Kpa |
4, some performance indications of whole system relatively
Do not add water glass, waterproofing agent of organosilicon, redispersable latex powder
Add water glass, waterproofing agent of organosilicon, redispersable latex powder