CN101837436B - Function protecting material for special ASP ultra-low carbon continuous casting crystallizer - Google Patents

Function protecting material for special ASP ultra-low carbon continuous casting crystallizer Download PDF

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CN101837436B
CN101837436B CN 201010140835 CN201010140835A CN101837436B CN 101837436 B CN101837436 B CN 101837436B CN 201010140835 CN201010140835 CN 201010140835 CN 201010140835 A CN201010140835 A CN 201010140835A CN 101837436 B CN101837436 B CN 101837436B
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protective material
ultra
slag
crystallizer
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CN101837436A (en
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李书成
李伟锋
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Ulanchab Simonding New Technology Development Co ltd
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HENAN XIBAO METALLURGY METERIALS GROUP CO Ltd
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Abstract

The invention discloses a function protecting material for a special ASP ultra-low carbon continuous casting crystallizer, comprising the following components by weight percent: 1.5 percent of carbon black, 4.5 percent of bentonite, 15 percent of fluorite, 4.0 percent of manganese dioxide, 7.0 percent of white alkali, 4.0 percent of sodium fluoride, 2.0 percent of alum clay, 3.0 percent of magnesia, 1.0 percent of lithium carbonate, 9.5 percent of glass and 48.5 percent of wollastonite. Field test results show that when the function protecting material is used, the continuous casting crystallizer has better internal spreading property, thermal insulating performance and melting property, no slag, and normal flame; and the periphery in the crystallizer has stable and even heat transfer quantity, stable thermocouple heat flow, stable friction force and no occurrence of viscosity alarm, thereby meeting the requirement of high casting speed. A casting billet has no fire slag and slag sticking on the surface and no carburization, thereby meeting the requirements of a steel plant.

Description

The continuous-casting crystallizer especially used function protective material of ASP Ultra-low carbon
Technical field
The invention belongs to the metallurgic auxiliary materials technical field, be specifically related to the continuous-casting crystallizer especially used function protective material of a kind of ASP Ultra-low carbon, described ASP is the section between CSP and cut deal, and pulling rate is higher than cut deal, and is lower than CSP.
Background technology
In recent years, ultra-low-carbon steel (containing C≤0.03) is obtained develop rapidly, and replacing gradually aluminum killed steel becomes third generation deep punching steel.The composition characteristics of ultra-low-carbon steel are: Ultra-low carbon content, microalloying, steel are pure.The production of ultra-low-carbon steel has become the sign of a national automotive sheet level of production.The ultra-low-carbon steel of China is produced cut deal with Baosteel, Anshan iron and steel plant, Wuhan Iron and Steel Plant comparative maturity; the ASP Ultra-low carbon also is in the elementary step; due to all many-sided limiting factors such as smelting condition and continuous casting process; the ASP Ultra-low carbon is produced and is faced a severe challenge, and especially directly affects the continuous casting functional protective material of cc billet surface quality.
When the ultra-low-carbon steel of continuous casting carbon content≤0.03, if use common function protecting material of continuous casting crystallizer, can cause casting billet surface or inner carburizing, carburetting, casting billet surface also easily produces defective simultaneously.Carbon increasing amount is generally 20 * 10 -6-50 * 10 -6, carburetting is mainly from the carbon in function protective material, and the function protective material carbon content is higher, and the carbon pick-up in strand amount is higher.For fear of with reduce carbon pick-up in strand, the carbon in function protective material must reduce floor level.But too reduce the carbon content in function protective material, can cause molten speed too fast, liquid slag layer and sinter layer are unstable, very easily cause cc billet surface quality; In addition also can be blocked up because of liquid slag layer, melt cinder flows into uneven, can not form uniform slag film, causes slab cooling inhomogeneous, can produce the bleed-out accident when serious.
In the last few years, iron and steel enterprise generally adopted high-efficient continuous casting technology both at home and abroad, accelerated steel-making rhythm, increased the stove tap, to enhance productivity.So-called high efficiency continuous casting refers to take high pulling rate as core, take high-quality, defect free slab production as the basis, realizes the high continuous casting system technology of watering rate, high operating rate that connects.But the realization of high casting speed continuous casting technology has brought many new difficult problems to continuous casting process, and for example along with the increase of poring rate, the continuous casting functional protective material relative consumption reduces; Between crystallizer wall and solidified shell lubricated insufficient, conduct heat inhomogeneous; And then cause surface defect of bloom, sticker type breakout etc. even occurs.Therefore, the research of carrying out the crystallizer function protective material technology that adapts with pulling rate becomes continuous casting worker problem emphasis anxious to be resolved.Especially develop ASP and be with the difficult point of ultra-low-carbon steel function protective material that high pulling rate descends and how guarantee the stability of liquid slag layer after low carbonaceous material consumption, and the reasonable control of melt cinder thickness and the improvement of heat-insulating property etc.
Ji steel three steel-making 2#3# conticasters are produced ASP Ultra-low carbon special-purpose steel, cast section: (100-135) * (900-1500), from casting machine situation and output requirement, require this casting machine work pulling rate to be up to 3.0m/min, general pulling rate is between 1.8~2.5m/min.Along with the further raising of pulling rate, play that lubricated strand reduces friction and the correct application of the crystallizer function protective material of crystallization control device heat compensator conducting property, become the key that high casting speed continuous casting is achieved.In order to realize the optimum operation performance and to obtain satisfied product quality, prevent that use because of function protective material from causing carburetting, the carburizing of strand, has higher requirement to function protective material:
1) slagging speed is fast, can in time replenish the quick consumption of melt cinder, can keep enough function protective material consumptions under high pulling rate;
2) the slag film thickness between crystallizer wall and base shell suitable, be evenly distributed, to reduce frictional force and to make crystallizer heat radiation homogenising, prevent bonding steel leakage;
3) enough slag layer thickness prevent molten steel recarburization and carburizing, reach better heat insulation effect;
4) good melting characteristic and control heat energy power.
In a word, the core of this function protective material technology is exactly rapid slagging, reaches certain slag consumption, to guarantee lubricating the strand abundance; Simultaneously must prevent that function protective material is to carburetting, the carburizing of strand.
Summary of the invention
The invention provides the continuous-casting crystallizer especially used function protective material of ASP Ultra-low carbon that a kind of slagging speed is fast, the slag film thickness is suitable, can prevent molten steel recarburization and carburizing.
The continuous-casting crystallizer especially used function protective material of a kind of ASP Ultra-low carbon; it comprises following component; C is black, swollen soil, fluorite, manganese dioxide, white alkali, sodium fluoride, alum clay, magnesia, lithium carbonate, glass, wollastonite, and its weight percentage is respectively 1.5%, 4.5%, 15%, 4.0%, 7.0%, 4.0%, 2.0%, 3.0%, 1.0%, 9.5%, 48.5%.
In described function protective material, MnO 2Weight percentage is 2.50~3.50%, Li 2The O weight percentage is that 0.30~0.50%, MgO weight percentage is 3.00~5.00%, Fe 2O 3Weight percentage is≤1.00%, MnO 2Weight percentage is 2.50~3.50%, dual alkalinity (CaO/SiO 2) be 0.85~0.95, all the other are SiO 2, CaO, Al 2O 3, Na 2O, F -, its weight percentage is SiO 232.30~38.30%, CaO 28.80~34.80%, Al 2O 32.00~4.00%, R 2O 6.50~9.50%, F -5.00~8.00%.
In described function protective material, MnO 2Weight percentage is 3.0%, Li 2The O weight percentage is that 0.40%, MgO weight percentage is 4.00%, Fe 2O 3Weight percentage is 0.50%, MnO 2Weight percentage is 3.00%, dual alkalinity (CaO/SiO 2) be 0.90, all the other are SiO 2, CaO, Al 2O 3, Na 2O, F -, its weight percentage is SiO 235.30%, CaO 31.80%, Al 2O 33.00%, R 2O 8.00%, F -6.50%.
Below the invention will be further described:
The main emphasis of ASP ultra-low-carbon steel is in lubricated, but strand is prone to the problems such as carburetting, carburizing during high pulling rate.
The function protective material Design of Chemical Composition.
At first dual alkalinity (the CaO/SiO of function protective material 2) design of R value; General Requirements R value is controlled between 0.85~0.95; to guarantee that in crystallizer, the slag film forms a high proportion of glassy state, improve lubricating between base shell and crystallizer in the time of good heat transfer, the present invention controls the dual alkalinity of function protective material in 0.85~0.95 scope.Secondly, adopt method regulatory function protective material fusing point and viscosity, the wherein MnO of multiple flux 2Be an important flux, function protective material adds oxidant MnO 2Slag layer thickness is increased, and in enriched carbon layer, carbon content reduces, thereby effectively controls the carbon pick-up in strand amount.Li 2O: to improving the greasy property effect highly significant of function protective material, Li in function protective material of the present invention 2O content control range is 0.40~0.50%; MgO: also can reduce function protective material fusing point, viscosity, crystallization temperature and setting temperature, improve the stability of function protective material, in function protective material of the present invention, MgO content control range is 3.00~5.00%; NaF, Na 2O is to reduce fusing point and viscosity in the effect of function protective material, as the Na of conventional func protective material flux important component 2O content control range is 6.50~9.50%; F -: Main Function is to reduce slag viscosity, improves slag flow, and in function protective material of the present invention, F-content control range is 5.00~8.00%.Fe 2O 3Content has other raw material to carry, and control range is≤1.00%.
At last, the use of selecting of function protective material carbonaceous material.Require the function protective material rapid melting under high pulling rate, and require carbonaceous material can play skeleton function, form enough liquid slag layers.The requirement mixed carbon comtent can not be too high, but can not be too low.Therefore, join the carbon kind and select initial size less than the superfine carbon black of 23 nanometers, accelerate the scaling loss of carbonaceous material, reduce sinter layer thickness, reduce and avoid carbon pick-up in strand.C in function protective material of the present invention GuThe content control range is 0.80~1.80%, and full C content control range is 3.00~5.00%.
The function protective material physical property is determined.The present invention requires function protective material to have higher fusing point, viscosity and burn-off rate faster.Requirement specifically is set is: fusing point (hemisphere point temperature) is 1100~1160 ℃; The viscosity of 1300 ℃ is 0.130~0.160PaS; Burn-off rate is 30~46 seconds (test of slag post method).
The performance of function protective material depends on the selection of slag base-material processed, and the mixed slag of conventional machine mainly adopts multiple raw material to mix.This research is selected to join the slag base-material with wollastonite as function protective material, and the conventional ingredient that this material contains is: SiO 2, CaO, MgO, Al 2O 3, compare with the pre-melt of routine and do not contain Na 2O, F-have controlled Na in slag effectively 2O, F-content avoid destroying the glass of slag film, guarantee lubricated between strand and crystallizer the stability of Slag Properties to be improved, and have obviously increased the stability of result of use.
Production technology and quality control standard.The physicochemical property stability of function protective material finished product is directly related with use production technology and control criterion.In order to adapt to the high-quality demand of high pulling rate function protective material, function protective material of the present invention has adopted following quality control standard: 1) every kind of raw material granularity requires by 320 orders; 2) mixing stirs, and the defibrination time is not less than 1 hour.
The function protective material that adopts above-mentioned result of study to produce, at Ji steel three refining ASP2#3# conticaster upper ultra-low-carbon steels, the slag consumption of pulling rate when 1.80~2.50m/min is 0.45kg/T steel, molten steel surface liquid slag layer thickness 10-15mm.Show through site test results, when this function protective material uses, in crystallizer spreadability, heat insulating ability and meltdown property performance good, without the slag bar, flare is normal; In crystallizer, the surrounding heat output is stable and even, and the thermocouple hot-fluid is stable, frictional force is stable, viscosity warning phenomenon do not occur, satisfies high pulling rate requirement.Casting billet surface reaches steel mill's strand requirement without slag inclusion and dry slag phenomenon without carburetting.
The specific embodiment
Embodiment one:
The continuous-casting crystallizer especially used function protective material of a kind of ASP Ultra-low carbon; it comprises following component; C is black, swollen soil, fluorite, manganese dioxide, white alkali, sodium fluoride, alum clay, magnesia, lithium carbonate, glass, wollastonite, and its weight percentage is respectively 1.5%, 4.5%, 15%, 4.0%, 7.0%, 4.0%, 2.0%, 3.0%, 1.0%, 9.5%, 48.5%.
In described function protective material, MnO 2Weight percentage is 2.6%, Li 2The O weight percentage is that 0.450%, MgO weight percentage is 3.2%, Fe 2O 3Weight percentage is 0.8%, MnO 2Weight percentage is 3.3%, dual alkalinity (CaO/SiO 2) be 0.90, all the other are SiO 2, CaO, Al 2O 3, Na 2O, F -, its weight percentage is SiO 236.30%, CaO 32.80%, Al 2O 32.20%, R 2O 8.90%, F -5.4%.
Embodiment two:
The continuous-casting crystallizer especially used function protective material of a kind of ASP Ultra-low carbon; it comprises following component; C is black, swollen soil, fluorite, manganese dioxide, white alkali, sodium fluoride, alum clay, magnesia, lithium carbonate, glass, wollastonite, and its weight percentage is respectively 1.5%, 4.5%, 15%, 4.0%, 7.0%, 4.0%, 2.0%, 3.0%, 1.0%, 9.5%, 48.5%.
In described function protective material, MnO 2Weight percentage is 3.40%, Li 2The O weight percentage is that 0.33%, MgO weight percentage is 3.7%, Fe 2O 3Weight percentage is 0.30%, MnO 2Weight percentage is 2.7%, dual alkalinity (CaO/SiO 2) be 0.88, all the other are SiO 2, CaO, Al 2O 3, Na 2O, F -, its weight percentage is SiO 237.30%, CaO 32.80%, Al 2O 32.5%, R 2O 8.50%, F -6.00%.
Embodiment two:
The continuous-casting crystallizer especially used function protective material of a kind of ASP Ultra-low carbon; it comprises following component; C is black, swollen soil, fluorite, manganese dioxide, white alkali, sodium fluoride, alum clay, magnesia, lithium carbonate, glass, wollastonite, and its weight percentage is respectively 1.5%, 4.5%, 15%, 4.0%, 7.0%, 4.0%, 2.0%, 3.0%, 1.0%, 9.5%, 48.5%.
In described function protective material, MnO 2Weight percentage is 3.0%, Li 2The O weight percentage is that 0.40%, MgO weight percentage is 4.00%, Fe 2O 3Weight percentage is 0.50%, MnO 2Weight percentage is 3.00%, dual alkalinity (CaO/SiO 2) be 0.90, all the other are SiO 2, CaO, Al 2O 3, Na 2O, F -, the tool weight percentage is SiO 235.30%, CaO 31.80%, Al 2O 33.00%, R 2O 8.00%, F -6.50%.

Claims (1)

1. continuous-casting crystallizer especially used function protective material of ASP Ultra-low carbon; it is characterized in that: it comprises following component; C is black, swollen soil, fluorite, manganese dioxide, white alkali, sodium fluoride, alum clay, magnesia, lithium carbonate, glass, wollastonite, and its weight percentage is respectively 1.5%, 4.5%, 15%, 4.0%, 7.0%, 4.0%, 2.0%, 3.0%, 1.0%, 9.5%, 48.5%.
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CN102019384B (en) * 2010-12-08 2013-11-20 西峡龙成冶金材料有限公司 High-viscosity continuous casting protective slag for solving slag inclusion on surface of low-carbon steel
CN102527963B (en) * 2012-02-22 2014-05-28 河南省西保冶材集团有限公司 Continuous casting crystallizer protective material special for large round billet high-abrasion bearing steel
CN102527964A (en) * 2012-02-22 2012-07-04 河南省西保冶材集团有限公司 Continuous casting crystallizer protective material special for steel plates with yield strength of over 390MPa
CN102554163B (en) * 2012-02-22 2014-12-10 河南省西保冶材集团有限公司 Energy-saving and environment-friendly protecting material for slab continuous casting mold
CN104128578B (en) * 2014-06-18 2016-06-29 武汉钢铁(集团)公司 Environment-friendly type high alumina peritectic steel continuous crystallizer protecting slag
CN106735023B (en) * 2016-12-30 2019-04-05 河南省西保冶材集团有限公司 A kind of continuous-casting crystallizer especially used function protective material of hyperoxia glassed steel
CN108838355B (en) * 2018-07-09 2020-06-02 西峡龙成冶金材料有限公司 ESP low-carbon special continuous casting crystallizer casting powder
CN110000352B (en) * 2019-05-05 2021-06-15 西峡县西保冶金材料有限公司 Function protection material for continuous casting crystallizer special for plastic mould steel
CN114769533A (en) * 2022-03-31 2022-07-22 西峡县西保冶金材料有限公司 Function protection material for continuous casting crystallizer for industrial pure iron

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CN101637810A (en) * 2009-08-11 2010-02-03 河南省西保冶材集团有限公司 SMS, Danieli plate blank medium carbon steel continuous casting functional protective material
CN101637808A (en) * 2009-08-11 2010-02-03 河南省西保冶材集团有限公司 ASP medium thickness slab high drawing speed plate blank low-carbon steel continuous casting functional protective material

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CN101637811A (en) * 2009-08-11 2010-02-03 河南省西保冶材集团有限公司 Continuous casting functional protective material specially used for high pressure oil well pipe
CN101637810A (en) * 2009-08-11 2010-02-03 河南省西保冶材集团有限公司 SMS, Danieli plate blank medium carbon steel continuous casting functional protective material
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Denomination of invention: Functional Protection Materials for ASP Ultra Low Carbon Special Continuous Casting Crystallizer

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