CN101837428A - Coating agent for casting lead acid battery slab lattices - Google Patents
Coating agent for casting lead acid battery slab lattices Download PDFInfo
- Publication number
- CN101837428A CN101837428A CN 201010176858 CN201010176858A CN101837428A CN 101837428 A CN101837428 A CN 101837428A CN 201010176858 CN201010176858 CN 201010176858 CN 201010176858 A CN201010176858 A CN 201010176858A CN 101837428 A CN101837428 A CN 101837428A
- Authority
- CN
- China
- Prior art keywords
- coating agent
- grid
- die
- casting
- grams
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000005266 casting Methods 0.000 title claims abstract description 18
- 239000002253 acid Substances 0.000 title claims abstract description 12
- 239000011248 coating agent Substances 0.000 title claims abstract description 11
- 239000007799 cork Substances 0.000 claims abstract description 10
- 239000000843 powder Substances 0.000 claims abstract description 10
- 239000005995 Aluminium silicate Substances 0.000 claims abstract description 7
- 235000012211 aluminium silicate Nutrition 0.000 claims abstract description 7
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 claims abstract description 7
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 6
- 239000003513 alkali Substances 0.000 claims description 7
- 229910002012 Aerosil® Inorganic materials 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 claims description 6
- 238000004519 manufacturing process Methods 0.000 abstract description 7
- 238000009413 insulation Methods 0.000 abstract description 5
- 238000005507 spraying Methods 0.000 abstract description 5
- 239000007864 aqueous solution Substances 0.000 abstract description 3
- 239000003292 glue Substances 0.000 abstract description 3
- 239000011148 porous material Substances 0.000 abstract description 2
- 239000004115 Sodium Silicate Substances 0.000 abstract 2
- 239000000443 aerosol Substances 0.000 abstract 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 abstract 2
- 229910052911 sodium silicate Inorganic materials 0.000 abstract 2
- 239000012790 adhesive layer Substances 0.000 abstract 1
- 230000001680 brushing effect Effects 0.000 abstract 1
- 230000002708 enhancing effect Effects 0.000 abstract 1
- 239000011810 insulating material Substances 0.000 abstract 1
- 239000007788 liquid Substances 0.000 description 6
- 239000007921 spray Substances 0.000 description 5
- 238000000465 moulding Methods 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 238000001816 cooling Methods 0.000 description 2
- 238000003912 environmental pollution Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012774 insulation material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000001737 promoting effect Effects 0.000 description 2
- 239000011149 active material Substances 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 239000000428 dust Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 210000003205 muscle Anatomy 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 238000013022 venting Methods 0.000 description 1
Landscapes
- Cell Electrode Carriers And Collectors (AREA)
Abstract
The invention discloses a coating agent for casting a lead acid battery slab lattices, which mainly comprises the following components in part by weight: 1,000+/-20 milliliters of water, 65+/-5 milliliters of sodium silicate, 60+/-5 grams of cork powder, 5+/-2 grams of kaolin and 5+/-2 grams of aerosol. By adopting the scheme, in the coating agent, the sodium silicate is a type of glue, the cork powder is a type of heat insulating material, the added kaolin has a function of increasing the caking property and has an efficiency of enhancing heat insulation; and the aerosol can form a hydrosol after being added into aqueous solution, and the hydrosol can increase pore spaces of an adhesive layer after being sprayed on a die. Compared with the prior art, by using the coating agent to perform production, the number of the slab lattices produced by spraying the coating agent once by the die can be 1,500 to 4,500 chunks, and the service time of the coating agent is long, so the production efficiency of the slab lattices is improved. Besides, environment pollution caused by die brushing and influences on the health of works are reduced.
Description
Technical field
The present invention relates to lead-acid accumulator and make the field, the coat that uses when specifically being lead-acid accumulator casting grid.
Background technology
Grid is the important component part of lead-acid accumulator.Grid plays conduction and supports active material in lead-acid accumulator.The structure of grid generally is made of frame, horizontal bar, perpendicular muscle and lug, as mesh screen, and the about 1.2mm of rib cross-sectional maximum dimension.
The casting of 80% grid is come out in the lead-acid accumulator production at present, is called the casting type grid.
The grid casting needs casting plate machine and mould, designs grid according to the requirement of battery, goes out required mould according to the grid structural design again.The position of the general requirement consideration of grid design length, lug, the structure of rib and cast molding etc.Mould is made split cavity, and after the cast molding, mould is opened, and grid just falls, and processes again.The grid mould is installed on the casting plate machine, when mold heated to the temperature that requires, die surface is cleaned down with wire brush, spray coat on the surface with spray gun then, after the spraying of two-sided multipass, matched moulds makes the grid of can casting.
Existing coat mainly is made up of cork powder, water and bubble flower alkali, and the effect of coat mainly is:
1. insulation effect.Main component in the coat is a cork powder, plays insulation effect, makes plumbous liquid keep more stable temperature in flow process, avoids plumbous liquid temp fluctuated, and grid can not be shaped.The hot system of grid mould is a more complicated, and the mould inside heating system of having packed into can be heated when temperature is low, stops when temperature is high heating.Mould also has the radiating and cooling device, and generally with the water channel cooling, these all are to guarantee that mould has suitable relatively temperature.During the grid casting, plumbous liquid temp is higher, flows in the die cavity, wait the plumbous liquid full die cavity of stream rapidly, could coagulation forming.If solidify in advance, grid will partly be cast discontented, promptly can not moulding; If behind the full die cavity of plumbous liquid stream, temperature is higher, can't solidify, after mould was opened, grid will become disintegrating slag, can not cast grid.Therefore, the suitable heat-insulating property of coat is the prerequisite of casting grid.
2. die surface is a smoother, spray coat after, die surface forms a coarse surface, the air flue that air is discharged in the die cavity when having formed plumbous liquid casting.If die venting is not smooth, can cause grid can not moulding, problems such as pore appear in grid inside.
3. the easy demoulding of the grid of casting.After spraying coat, general hope not only can cast out qualified grid, and wish that time that coat uses, the longer the better, existing coat sprays the grid that mould generally can only be produced the 1000-3000 sheet but in fact,, after having crossed this amount, grid must be brushed mould once more with regard to the bad demoulding, the spray coat, production efficiency is subjected to very big influence, and labour intensity increases.And brush is during mould, and dust from flying has bad influence to workman healthy.
Summary of the invention
The purpose of this invention is to provide a kind of coating agent for casting lead acid battery slab lattices, its service time is longer, can improve the production efficiency of grid.
Technical scheme of the present invention is such: a kind of coating agent for casting lead acid battery slab lattices, mainly form by following weight portion component:
Water 1000 ± 20
Bubble flower alkali 54.2 ± 4.2
Cork powder 60 ± 5
Kaolin 5 ± 2
Aerosil 5 ± 2.
After adopting such scheme, coat of the present invention, bubble flower alkali is a kind of glue, and cork powder is a kind of insulation material, and the kaolin of interpolation has the close-burning function of increasing, and the usefulness of promoting insulation is arranged again; Aerosil joins in the aqueous solution, can form the hydrosol, is sprayed onto the hole that can increase adhesion layer on the mould.Compared with prior art, use coat of the present invention to produce, producible grid quantity of coat of mould spraying can reach the 1500-4500 sheet, and the service time of coat is longer, thereby has improved the production efficiency of grid.And, reduced the brush environmental pollution that mould brought, and the influence healthy to the workman.
The specific embodiment
A kind of coating agent for casting lead acid battery slab lattices of the present invention, mainly form by following weight portion component:
Water 1000 ± 20
Bubble flower alkali 54.2 ± 4.2
Cork powder 60 ± 5
Kaolin 5 ± 2
Aerosil 5 ± 2.
As a preferred embodiment, the desirable 1000g of the consumption of water, the desirable 54.2g of consumption of bubble flower alkali, the desirable 65g of the consumption of cork powder, the desirable 5g of kaolinic consumption, the desirable 5g of the consumption of aerosil.
After adopting such scheme, coat of the present invention, bubble flower alkali is a kind of glue, and cork powder is a kind of insulation material, and the kaolin of interpolation has the close-burning function of increasing, and the usefulness of promoting insulation is arranged again; Aerosil joins in the aqueous solution, can form the hydrosol, is sprayed onto the hole that can increase adhesion layer on the mould.Compared with prior art, use coat of the present invention to produce, producible grid quantity of coat of mould spraying can reach the 1500-4500 sheet, and the service time of coat is longer, thereby has improved the production efficiency of grid.And, reduced the brush environmental pollution that mould brought, and the influence healthy to the workman.
Claims (1)
1. coating agent for casting lead acid battery slab lattices is characterized in that: mainly be made up of following weight portion component:
Water 1000 ± 20
Bubble flower alkali 54.2 ± 4.2
Cork powder 60 ± 5
Kaolin 5 ± 2
Aerosil 5 ± 2.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101768585A CN101837428B (en) | 2010-05-14 | 2010-05-14 | Coating agent for casting lead acid battery slab lattices |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2010101768585A CN101837428B (en) | 2010-05-14 | 2010-05-14 | Coating agent for casting lead acid battery slab lattices |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN101837428A true CN101837428A (en) | 2010-09-22 |
| CN101837428B CN101837428B (en) | 2012-07-25 |
Family
ID=42741230
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN2010101768585A Expired - Fee Related CN101837428B (en) | 2010-05-14 | 2010-05-14 | Coating agent for casting lead acid battery slab lattices |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN101837428B (en) |
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527927A (en) * | 2012-02-27 | 2012-07-04 | 超威电源有限公司 | Grid mould release agent |
| CN102794387A (en) * | 2012-08-17 | 2012-11-28 | 沭阳县壹陆捌助剂经营部 | Release agent for lead-acid battery cast-welding and preparation method thereof |
| CN103341588A (en) * | 2013-05-28 | 2013-10-09 | 浙江天能动力能源有限公司 | Mold release agent used for lead acid battery grid casting and preparation method thereof |
| CN103480795A (en) * | 2013-08-30 | 2014-01-01 | 风帆股份有限公司 | Mould spraying agent for grid mould of lead-acid storage battery and preparation method thereof |
| CN103624211A (en) * | 2013-11-26 | 2014-03-12 | 河南超威电源有限公司 | Storage battery grid mold release agent and preparation method thereof |
| CN104439205A (en) * | 2014-11-28 | 2015-03-25 | 常熟市勤丰铸件厂 | Casting pouring process method |
| CN105921689A (en) * | 2016-06-13 | 2016-09-07 | 岳良珍 | Demolding agent for lead-acid storage battery grid pouring mold cavity and preparation method thereof |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102873265B (en) * | 2012-09-10 | 2015-05-13 | 超威电源有限公司 | Release agent used for pouring lead-acid storage battery grid and preparation method of release agent |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB710033A (en) * | 1951-07-25 | 1954-06-02 | Dow Corning Ltd | Improvements in or relating to organopolysiloxane mould release agents |
| JPS5561366A (en) * | 1978-11-01 | 1980-05-09 | Matsushita Electric Ind Co Ltd | Casting method of grating body for lead storage battery |
| JPS59133935A (en) * | 1983-01-21 | 1984-08-01 | Shin Kobe Electric Mach Co Ltd | Mold coating material for metallic mold for casting lead |
| US20070088115A1 (en) * | 2005-10-17 | 2007-04-19 | Horn Donald R | Surface coat formula for solid surface composites |
-
2010
- 2010-05-14 CN CN2010101768585A patent/CN101837428B/en not_active Expired - Fee Related
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB710033A (en) * | 1951-07-25 | 1954-06-02 | Dow Corning Ltd | Improvements in or relating to organopolysiloxane mould release agents |
| JPS5561366A (en) * | 1978-11-01 | 1980-05-09 | Matsushita Electric Ind Co Ltd | Casting method of grating body for lead storage battery |
| JPS59133935A (en) * | 1983-01-21 | 1984-08-01 | Shin Kobe Electric Mach Co Ltd | Mold coating material for metallic mold for casting lead |
| US20070088115A1 (en) * | 2005-10-17 | 2007-04-19 | Horn Donald R | Surface coat formula for solid surface composites |
Non-Patent Citations (1)
| Title |
|---|
| 《蓄电池手册》 19980731 朱松然 铅蓄电池的制造工艺 , 1 * |
Cited By (12)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102527927A (en) * | 2012-02-27 | 2012-07-04 | 超威电源有限公司 | Grid mould release agent |
| CN102527927B (en) * | 2012-02-27 | 2013-06-05 | 超威电源有限公司 | Grid mould release agent |
| CN102794387A (en) * | 2012-08-17 | 2012-11-28 | 沭阳县壹陆捌助剂经营部 | Release agent for lead-acid battery cast-welding and preparation method thereof |
| CN102794387B (en) * | 2012-08-17 | 2014-07-23 | 沭阳县壹陆捌助剂经营部 | Release agent for lead-acid battery cast-welding and preparation method thereof |
| CN103341588A (en) * | 2013-05-28 | 2013-10-09 | 浙江天能动力能源有限公司 | Mold release agent used for lead acid battery grid casting and preparation method thereof |
| CN103341588B (en) * | 2013-05-28 | 2015-12-09 | 浙江天能动力能源有限公司 | Lead acid accumulator plate grid releasing agent used for casting and preparation method thereof |
| CN103480795A (en) * | 2013-08-30 | 2014-01-01 | 风帆股份有限公司 | Mould spraying agent for grid mould of lead-acid storage battery and preparation method thereof |
| CN103480795B (en) * | 2013-08-30 | 2016-01-20 | 风帆股份有限公司 | A kind of grid mold for lead-acid storage jet mould agent and preparation method |
| CN103624211A (en) * | 2013-11-26 | 2014-03-12 | 河南超威电源有限公司 | Storage battery grid mold release agent and preparation method thereof |
| CN103624211B (en) * | 2013-11-26 | 2015-09-16 | 河南超威电源有限公司 | Storage battery grid mold release agent and preparation method thereof |
| CN104439205A (en) * | 2014-11-28 | 2015-03-25 | 常熟市勤丰铸件厂 | Casting pouring process method |
| CN105921689A (en) * | 2016-06-13 | 2016-09-07 | 岳良珍 | Demolding agent for lead-acid storage battery grid pouring mold cavity and preparation method thereof |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101837428B (en) | 2012-07-25 |
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Legal Events
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| C06 | Publication | ||
| PB01 | Publication | ||
| C10 | Entry into substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20120725 |