CN101830141B - Ruling machine with fault-detecting device and alarming device and working method thereof - Google Patents
Ruling machine with fault-detecting device and alarming device and working method thereof Download PDFInfo
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- CN101830141B CN101830141B CN 201010112717 CN201010112717A CN101830141B CN 101830141 B CN101830141 B CN 101830141B CN 201010112717 CN201010112717 CN 201010112717 CN 201010112717 A CN201010112717 A CN 201010112717A CN 101830141 B CN101830141 B CN 101830141B
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- 238000000034 method Methods 0.000 title claims abstract description 15
- 241000220317 Rosa Species 0.000 claims description 22
- 230000015556 catabolic process Effects 0.000 claims description 6
- 239000002699 waste material Substances 0.000 abstract description 13
- 238000001514 detection method Methods 0.000 description 11
- 238000006073 displacement reaction Methods 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 230000000977 initiatory effect Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 description 1
- 238000007634 remodeling Methods 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
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Abstract
The invention relates to a ruling machine with a fault-detecting device and an alarming device and a working method thereof, aiming to solve the technical problem of high waste product rate existing in the prior art due to the absence of a fault-detecting device and an alarming device. The ruling machine with a fault-detecting device and an alarming device comprises an electric control box, a driving system and actuating elements connected with the driving system, wherein the driving system is mounted in the electric control box, and the actuating elements comprise a transversal actuating element and a vertical actuating element. The ruling machine with the fault-detecting device and the alarming device also comprises a detecting element and an alarming element, wherein the detecting element is connected with the actuating element, and the output of the detecting element is connected with the driving system which is connected with the alarming element. The device can automatically detect the faults of the actuating element incapable of performing required action for various reasons in time, stop in time and give an alarm to operators to lessen waste products.
Description
Technical field
The present invention relates to a kind of delineation equipment and method of work, in particular, the invention relates to rose engine and the method for work of tape jam detection and warning device.
Background technology
Rose engine, when normal operation delineation font or pattern, can cause delineated word or pattern not to conform to word or the pattern of design because the abnormal causes such as electric current is excessive, loose contact, voltage instability cause machine operation undesired, causes waste product to produce.And, even motor stops in time, tend to start motor and make electric motor shift when handling failure, after troubleshooting, the position when equipment operator also is difficult to motor is reset to shutdown, the word or the pattern that therefore are difficult to not delineated are delineated down again; Thereby still produce waste product.
Patent Office of the People's Republic of China has announced a CN2302143 document on December 30th, 1998, name is called laser scribing machine, the document discloses a kind of micro-processor controlled laser scribing machine that utilizes, it comprises pedestal, bifurcation direction guiding rail assembly, X-direction guide assembly, Z-direction guide assembly and laser instrument, laser instrument is made two dimensional laser scanning by the promotion of bifurcation direction guiding rail assembly and X-direction guide assembly, the advantage of this device is that the laser effective rate of utilization is high, the delineation figure is undistorted, the delineation scope is large, easy for installation, reliable.The shortcoming of this device is there is no failure detector and warning device, easily causes waste product; In addition, after engraving machine hinders shutdown midway for some reason, be difficult to engraving machine be returned to the state before shutting down after fault is got rid of, thereby also easily cause waste product.
Summary of the invention
The invention solves in prior art, exist there is no failure detector and a warning device, easily cause the technical problem of waste product, the rose engine of a kind of tape jam detection and warning device is provided, can automatically carry out fault detect and warning, improve the quality of product, reduced the generation of waste product;
The present invention also solved in the prior art, exist after fault is shut down, cause electric motor shift owing to fixing a breakdown, after fixing a breakdown, be difficult to motor is returned to the position before shutting down, thereby cause the technical problem of waste product, the rose engine of a kind of tape jam detection and warning device is provided, can automatically the motor status of rose engine be returned to the state before disorderly closedown, reduce the generation of waste product;
The present invention also provides the method for work of the rose engine of tape jam detection and warning device.
The technical solution adopted for the present invention to solve the technical problems is: tape jam of the present invention detects and the rose engine of warning device comprises electric control box, drive system and the executive component be connected with drive system, and described drive system is arranged in electric control box; Described executive component comprises horizontal executive component and vertical executive component, described tape jam detects and the rose engine of warning device also comprises detecting element and alarm element, described detecting element is connected with executive component, and the output of described detecting element is connected with drive system; Described alarm element is connected with drive system.Detecting element is used for detecting in real time velocity of displacement and the displacement of executive component, and detected data are sent to drive system; When abnormal causes such as the electric current due to executive component is excessive, loose contact, voltage instabilities, cause executive component work undesired, detecting element can detect the generation of fault in time, therefore the impact that require the accuracy of detection of detecting element high, reaction soon, is not subject to mains fluctuations is the key element that fault detects; Alarm element can, with various ready-made elements such as audible alarm or light warnings, be selected according to site environment.
As preferably, described horizontal executive component is horizontal stepper motor, and described vertical executive component is vertical stepper motor.Stepper motor has the advantages such as operation precision is high, price is low; Also can adopt servomotor, but price is higher.
As preferably, described detecting element is two rotary encoders, comprise the first rotary encoder and the second rotary encoder, the first rotary encoder is arranged on the rotating shaft of horizontal stepper motor, and the second rotary encoder is arranged on the rotating shaft of vertical stepper motor; The output of described two rotary encoders all is connected with drive system.Rotary encoder is current the most frequently used rotation detecting element, has that accuracy of detection is high, reaction is fast, use the advantages such as simple, cheap; Also can adopt rotary transformer as detecting element, but various aspects of performance is not as rotary encoder.
As preferably, described alarm element is buzzer, and described buzzer is arranged on the electric control box panel.Buzzer is alarm element commonly used, has advantage easy for installation, cheap.
As preferably, described alarm element is audible-visual annunciator, and described audible-visual annunciator is arranged on the electric control box panel.The advantage of audible-visual annunciator is also can remind in time operating personnel to have fault to occur in noisy use occasion.
The method of work of the rose engine of tape jam detection of the present invention and warning device, comprise the steps:
A. carve characters or during the pattern program, each stage stepping rate and the stepping amount of horizontal stepper motor and vertical stepper motor be stored in drive system in each that rose engine is installed;
B. carve characters or the needle drawing case in, by the rotary encoder that is arranged on the horizontal stepper motor rotating shaft and the rotary encoder that is arranged on vertical stepper motor rotating shaft, detect respectively horizontal stepper motor and vertical stepper motor stepping rate and the stepping amount in each stage;
C. carve characters or the needle drawing case in, will be stored in each stage stepping rate of horizontal stepper motor in drive system and vertical stepper motor and stepping amount with the actual horizontal stepper motor detected and vertically each stage stepping rate and the stepping amount of stepper motor compare in real time;
D. when each stage stepping rate that horizontal stepper motor or vertical stepper motor detected or stepping amount and each stage stepping rate that is stored in horizontal stepper motor in drive system or vertical stepper motor or the stepping amount is inconsistent and while exceeding the allowable error value, the drive system hard stop also sends warning;
E. the horizontal stepper motor in the time of shutting down at horizontal positional value and vertical stepper motor in vertical positional value is stored in drive system;
F. checkout facility is fixed a breakdown;
G. restart drive system, drive system automatically the stepping amount of horizontal stepper motor and vertical stepper motor is moved to be stored in drive system in the horizontal stepper motor position identical at vertical positional value with vertical stepper motor at horizontal positional value, drive system is delineation from here on again;
H. complete when the whole follow procedures actions of horizontal stepper motor and vertical stepper motor, the drive system autostop completes this work.
The original drive system of rose engine has central processing module and memory module, and the drive system of the rose engine of tape jam detection therefore of the present invention and warning device does not increase cost, just can easily realize described method of work; After breaking down and shutting down; due in the process of fixing a breakdown; horizontal stepper motor or vertical stepper motor have displacement; the method can guarantee that fault is got rid of rear horizontal stepper motor and vertical stepper motor can automatically, accurately turn back to position while shutting down; guarantee that word or the pattern do not delineated can continue to delineate, and have reduced the generation of waste product.
The invention has the beneficial effects as follows: can detect automatically, in time the fault that causes executive component not move on request because of a variety of causes, shut down in time and the warning reminding operating personnel, reduce the generation of waste product; Position when executive component can automatically, accurately turn back to the fault generation after fault is got rid of, made the word of delineation or pattern can continue to have delineated, and reduced the generation of waste product.
The accompanying drawing explanation
Fig. 1 is a kind of electrical systematic drawing of the present invention;
Fig. 2 is the panel layout of electric control box of the present invention.
In figure: 1. drive system, 2. the first rotary encoder, 3. horizontal stepper motor, 4. vertical stepper motor, 5. buzzer, 6. rotating shaft, 7. electric control box, 8. power supply indicator, 9. the power initiation button, 10. delineate start button, 11. SRs, 12. scram button, 13 second rotary encoders.
The specific embodiment
Below by specific embodiment, and by reference to the accompanying drawings technical scheme of the present invention is described in further detail.
Embodiment:
The tape jam detection of the present embodiment and the rose engine of warning device, referring to Fig. 1, comprise drive system 1 and the horizontal stepper motor 3 be connected with drive system 1, vertical stepper motor 4, the first rotary encoder 2, the second rotary encoder 13, buzzer 5, the first rotary encoder 2 is arranged on the rotating shaft 6 of horizontal stepper motor 3, and the second rotary encoder 13 is arranged on the rotating shaft 6 of vertical stepper motor 4.
Referring to Fig. 2, drive system 1 is arranged in electric control box 7, buzzer 5 is arranged on the panel of electric control box 7, the power supply indicator 8 in addition of installing on electric control box 7 panels, power initiation button 9, delineation start button 10, scram button 12, SR 11, these buttons and indicator lamp are all the parts of drive system 1, play and control and the demonstration effect.
The method of work of the rose engine of above-mentioned tape jam detection and warning device comprises the following steps:
A. carve characters or during the pattern program, each stage stepping rate and the stepping amount of horizontal stepper motor 3 and vertical stepper motor 4 be stored in drive system 1 in each that rose engine is installed;
B. carve characters or the needle drawing case in, by the first rotary encoder 2 that is arranged on horizontal stepper motor 3 rotating shafts 6 and the second rotary encoder 13 that is arranged on vertical stepper motor 4 rotating shafts 6, detect respectively horizontal stepper motor 3 and vertical stepper motor 4 stepping rate and the stepping amount in each stage;
C. carve characters or the needle drawing case in, will be stored in each stage stepping rate of horizontal stepper motor in drive system 13 and vertical stepper motor 4 and stepping amount with the actual horizontal stepper motor detected 3 and vertically each stage stepping rate and the stepping amount of stepper motor 4 compare in real time;
D. ought there be each stage stepping rate of the horizontal stepper motor 3 that detects or vertical stepper motor 4 or stepping amount inconsistent with each stage stepping rate or the stepping amount that are stored in horizontal stepper motor 3 in drive system 1 or vertical stepper motor 4, and exceeding the allowable error value, hard stop also sends warning;
E. the horizontal stepper motor 3 in the time of shutting down is stored in drive system 1 at vertical positional value at horizontal positional value and vertical stepper motor 4;
F. checkout facility is fixed a breakdown;
G. restart drive system 1, drive system 1 automatically the stepping amount of horizontal stepper motor 3 and vertical stepper motor 4 is moved to be stored in drive system 1 in horizontal stepper motor 3 position identical at vertical positional value with vertical stepper motor 4 at horizontal positional value, drive system 1 is delineated again from here on;
H. complete when the whole follow procedures actions of horizontal stepper motor 3 and vertical stepper motor 4, drive system 1 autostop completes this work.
Above-described embodiment is a kind of preferred version of the present invention, not the present invention is done to any pro forma restriction, also has other variant and remodeling under the prerequisite that does not exceed the technical scheme that claim puts down in writing.
Claims (4)
1. a tape jam detects and the rose engine of warning device, comprises electric control box, drive system and the executive component be connected with drive system, and described drive system is arranged in electric control box; Described executive component comprises horizontal executive component and vertical executive component, it is characterized in that: described tape jam detects and the rose engine of warning device also comprises detecting element and alarm element, described detecting element is connected with executive component, and the output of described detecting element is connected with drive system; Described alarm element is connected with drive system, described horizontal executive component is horizontal stepper motor, described vertical executive component is vertical stepper motor, described detecting element is two rotary encoders, comprise the first rotary encoder and the second rotary encoder, the first rotary encoder is arranged on the rotating shaft of horizontal stepper motor, and the second rotary encoder is arranged on the rotating shaft of vertical stepper motor; The output of described first, second rotary encoder all is connected with drive system.
2. tape jam according to claim 1 detects and the rose engine of warning device, and it is characterized in that: described alarm element is buzzer, and described buzzer is arranged on the electric control box panel.
3. tape jam according to claim 1 detects and the rose engine of warning device, and it is characterized in that: described alarm element is audible-visual annunciator, and described audible-visual annunciator is arranged on the electric control box panel.
4. a tape jam according to claim 1 detects and the method for work of the rose engine of warning device, it is characterized in that: comprise the following steps:
A. carve characters or during the pattern program, each stage stepping rate and the stepping amount of horizontal stepper motor and vertical stepper motor be stored in drive system in each that rose engine is installed;
B. carve characters or the needle drawing case in, by the rotary encoder that is arranged on the horizontal stepper motor rotating shaft and the rotary encoder that is arranged on vertical stepper motor rotating shaft, detect respectively horizontal stepper motor and vertical stepper motor stepping rate and the stepping amount in each stage;
C. carve characters or the needle drawing case in, will be stored in each stage stepping rate of horizontal stepper motor in drive system and vertical stepper motor and stepping amount with the actual horizontal stepper motor detected and vertically each stage stepping rate and the stepping amount of stepper motor compare in real time;
D. when each stage stepping rate that horizontal stepper motor or vertical stepper motor detected or stepping amount and each stage stepping rate that is stored in horizontal stepper motor in drive system or vertical stepper motor or the stepping amount is inconsistent and while exceeding the allowable error value, the drive system hard stop also sends warning;
E. in the time of shutting down horizontal stepper motor at horizontal positional value and vertical stepper motor in vertical positional value is stored in drive system;
F. checkout facility is fixed a breakdown;
G. restart drive system, drive system automatically the stepping amount of horizontal stepper motor and vertical stepper motor is moved to be stored in drive system in the horizontal stepper motor position identical at vertical positional value with vertical stepper motor at horizontal positional value, drive system is delineation from here on again;
H. complete when the whole follow procedures actions of horizontal stepper motor and vertical stepper motor, the drive system autostop completes this work.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010112717 CN101830141B (en) | 2010-01-29 | 2010-01-29 | Ruling machine with fault-detecting device and alarming device and working method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201010112717 CN101830141B (en) | 2010-01-29 | 2010-01-29 | Ruling machine with fault-detecting device and alarming device and working method thereof |
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| Publication Number | Publication Date |
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| CN101830141A CN101830141A (en) | 2010-09-15 |
| CN101830141B true CN101830141B (en) | 2013-12-18 |
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| CN 201010112717 Expired - Fee Related CN101830141B (en) | 2010-01-29 | 2010-01-29 | Ruling machine with fault-detecting device and alarming device and working method thereof |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN102500932A (en) * | 2011-11-21 | 2012-06-20 | 句容市大华激光科技开发有限公司 | Laser cutting machine |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1287924A (en) * | 1999-09-09 | 2001-03-21 | 陈伯春 | Melhod for reproducing pictures |
| CN1304119A (en) * | 2000-01-13 | 2001-07-18 | 三洋电机株式会社 | Device and method of testing anomaly |
| JP2003107282A (en) * | 2001-09-27 | 2003-04-09 | Mitsubishi Cable Ind Ltd | Temperature detector of optical connector for laser |
| CN1683107A (en) * | 2004-04-13 | 2005-10-19 | 株式会社迪斯科 | Laser beam processing machine |
| CN201626177U (en) * | 2010-01-29 | 2010-11-10 | 浙江吉利汽车有限公司 | Ruling engine with fault detection device and alarm device |
-
2010
- 2010-01-29 CN CN 201010112717 patent/CN101830141B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1287924A (en) * | 1999-09-09 | 2001-03-21 | 陈伯春 | Melhod for reproducing pictures |
| CN1304119A (en) * | 2000-01-13 | 2001-07-18 | 三洋电机株式会社 | Device and method of testing anomaly |
| JP2003107282A (en) * | 2001-09-27 | 2003-04-09 | Mitsubishi Cable Ind Ltd | Temperature detector of optical connector for laser |
| CN1683107A (en) * | 2004-04-13 | 2005-10-19 | 株式会社迪斯科 | Laser beam processing machine |
| CN201626177U (en) * | 2010-01-29 | 2010-11-10 | 浙江吉利汽车有限公司 | Ruling engine with fault detection device and alarm device |
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| CN101830141A (en) | 2010-09-15 |
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