CN101826836B - Household appliance single-rotor compressor frequency conversion controller based on electric signals and implementation method - Google Patents

Household appliance single-rotor compressor frequency conversion controller based on electric signals and implementation method Download PDF

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CN101826836B
CN101826836B CN2010101887442A CN201010188744A CN101826836B CN 101826836 B CN101826836 B CN 101826836B CN 2010101887442 A CN2010101887442 A CN 2010101887442A CN 201010188744 A CN201010188744 A CN 201010188744A CN 101826836 B CN101826836 B CN 101826836B
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刘学鹏
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Zhongshan Polytechnic
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Abstract

The invention discloses a household appliance single-rotor compressor frequency conversion controller based on an electric signal and an implementation method, wherein the controller comprises a single-resistance detection circuit, a filtering and amplifying circuit, a fault elimination and software filtering module, a three-phase-to-two-phase system conversion module, a rotor position judgment module, a two-phase-to-three-phase conversion module and a three-phase electrifying time fan-shaped module which are sequentially connected; the rotor position judging module comprises a parameter input module, a low-pass filtering module, a current estimating module and a rotor position estimating module. The implementation method comprises the following steps: detecting three-phase current of the single-rotor compressor; (b) amplifying and judging the abnormality of the collected signals; (c) converting three-phase voltage into two-phase voltage; (d) estimating the position of a compressor rotor; (e) and controlling the compressor rotor to rotate. The invention has the advantages of rapid working condition stabilization, stable load, low energy consumption, low noise and the like.

Description

一种基于电信号的家电单转子压缩机变频控制器及实现方法A frequency conversion controller for household appliance single-rotor compressor based on electric signal and its realization method

[技术领域][technical field]

本发明涉及到一种基于电信号的家电单转子压缩机变频控制器及实现方法,具体应用在空调、冰箱、洗衣机中单转子压缩机的变频调速和控制。The invention relates to an electrical signal-based frequency conversion controller for a single-rotor compressor of a household appliance and a realization method thereof, which are specifically applied to frequency-variable speed regulation and control of single-rotor compressors in air conditioners, refrigerators, and washing machines.

[背景技术][Background technique]

变频技术能根据不同的工状,以最合适的输出功率进行运转。而传统的定频压缩机则只能采取不断地“开、关”措施进行阶跃式控制,不仅容易造成被控目标上下波动,而且耗电多。变频控制是利用压缩机运转频率变化达到控制目的,因此波动小,舒适度大大提高,耗电也较小。特别是变频空调与一般传统定速空调相比,有着高性能运转、舒适静音、节能环保、能耗低的显著特点,符合制冷家用电器节能化、环保化的要求,也是空调的发展方向。Frequency conversion technology can operate with the most suitable output power according to different working conditions. However, traditional fixed-frequency compressors can only be controlled in steps by continuously "on and off", which not only easily causes the controlled target to fluctuate up and down, but also consumes a lot of power. The frequency conversion control is to use the change of the operating frequency of the compressor to achieve the control purpose, so the fluctuation is small, the comfort is greatly improved, and the power consumption is also small. In particular, compared with traditional fixed-speed air conditioners, inverter air conditioners have the remarkable characteristics of high-performance operation, comfort and quietness, energy saving and environmental protection, and low energy consumption.

当前国家宏观政策处于调结构,促转型阶段。节能环保领域已成为我国一项“朝阳产业”,国家财政部、发改委公布“节能产品惠民工程”,采取财政补贴方式,对能效等级1级或2级以上的空调、冰箱、电机等高效节能产品推广应用。因此,变频压缩机控制技术对于企业转型和产品升级换代具有现实而迫切的实际意义。The current national macro policy is in the stage of adjusting structure and promoting transformation. The field of energy conservation and environmental protection has become a "sunrise industry" in my country. The Ministry of Finance and the National Development and Reform Commission announced the "Energy-saving Products Benefiting the People Project", which adopts financial subsidies to provide high-efficiency and energy-saving air conditioners, refrigerators, and motors with energy efficiency levels of 1 or above. Product promotion application. Therefore, the inverter compressor control technology has realistic and urgent practical significance for enterprise transformation and product upgrading.

单转子家电压缩机的控制是家电行业的一个难点,尽管国内外有一定的研究基础和产品,但是从行业角度和实践证明,这一技术本身的发展还远远不能满足实际生产的需要,尚未形成一个比较系统而使用的体系。因此,开展家电单转子压缩机变频控制研究和产业化技术仍是当前家电行业发展的一个重要研究内容。The control of single-rotor home appliance compressors is a difficult point in the home appliance industry. Although there are certain research foundations and products at home and abroad, it has been proved from the perspective of the industry and practice that the development of this technology itself is far from meeting the needs of actual production. Form a comparative system and use the system. Therefore, it is still an important research content for the current development of the household appliance industry to carry out the research and industrialization technology of the frequency conversion control of the household appliance single-rotor compressor.

变频控制的核心在于保障高低频下反馈信号推导出精确的转子位置关联因素。压缩机从驱动技术角度出发,可以近似看作一种永磁同步电机(PMSM)。低频下,同步电机电流和电压变化量小,基于微小信号的电机位置预估有很多国内外的学者和工程师进行了研究,提出神经网络、小波分析等现代手段,取得了一定的成果,但是这些技术具有计算量庞大,计算手段复杂,难以产生实际应用的缺点。The core of frequency conversion control is to ensure that the feedback signals at high and low frequencies can be used to derive accurate rotor position correlation factors. From the perspective of drive technology, the compressor can be approximately regarded as a permanent magnet synchronous motor (PMSM). At low frequencies, the current and voltage changes of synchronous motors are small. Many scholars and engineers at home and abroad have conducted research on motor position estimation based on tiny signals. They have proposed modern methods such as neural networks and wavelet analysis, and have achieved certain results. However, these The technology has the disadvantages of huge amount of calculation, complex calculation means, and difficulty in practical application.

另外,现有的变频器在快速变频的过程中,具有负荷不稳定,噪声大、耗能大的缺点。In addition, the existing frequency converter has the disadvantages of unstable load, high noise and high energy consumption during the process of fast frequency conversion.

[发明内容][Content of the invention]

本发明克服了上述技术的不足,提供了一种能够迅速稳定工况、负荷稳定、耗能低、噪声小的基于电信号的家电单转子压缩机变频控制器及实现方法。The present invention overcomes the disadvantages of the above-mentioned technologies, and provides a frequency conversion controller of a household appliance single-rotor compressor based on electrical signals and a realization method that can rapidly stabilize working conditions, stable load, low energy consumption, and low noise.

为实现上述目的,本发明采用了下列技术方案:To achieve the above object, the present invention adopts the following technical solutions:

一种基于电信号的家电单转子压缩机变频控制器,包括有顺次连接的单电阻检测电路,过滤放大电路,故障排除和软件过滤模块,三相到二相体系变换模块,转子位置判定模块,二相到三相变换模块,三相通电时间扇形模块,智能功率模块,所述单电阻检测电路与智能功率模块上的零线连接,所述智能功率模块与单转子压缩机的输入端连接;A variable frequency controller for single-rotor compressors of home appliances based on electrical signals, including a sequentially connected single-resistance detection circuit, a filter amplifier circuit, a troubleshooting and software filter module, a three-phase to two-phase system conversion module, and a rotor position determination module , a two-phase to three-phase conversion module, a three-phase power-on time sector module, an intelligent power module, the single resistance detection circuit is connected to the neutral line on the intelligent power module, and the intelligent power module is connected to the input end of the single-rotor compressor ;

所述转子位置判定模块对压缩机转子位置的预估是随着频率变化进行优化的,所述转子位置判定模块包括有The estimation of the position of the compressor rotor by the rotor position judging module is optimized as the frequency changes, and the rotor position judging module includes

参数输入模块,从三相到二相体系变换模块那引入离散的电压和电流信号;The parameter input module introduces discrete voltage and current signals from the three-phase to two-phase system transformation module;

低通滤波模块,对参数输入模块输出的信号进行滤波处理;The low-pass filter module performs filter processing on the signal output by the parameter input module;

电流预估模块,根据低通滤波模块输出的两相电流信号,得出电流预估方程:The current estimation module obtains the current estimation equation according to the two-phase current signal output by the low-pass filter module:

i γ ( n ) i δ ( n ) = 1 - R L d T θ · M L q L d T - θ · M L d L q T 1 - R L q T i γ ( n - 1 ) i δ ( n - 1 ) - e M 0 1 / L q , 其中,iγ(n)为预估坐标系γ-δ下γ轴的预估电流值,iδ(n)为预估坐标系γ-δ下δ轴的预估电流值,iγ(n-1)为预估坐标系γ-δ下γ轴的当前电流值,iδ(n-1)为预估坐标系γ-δ下δ轴的当前电流值,R为电机电阻,T为采样周期,

Figure GSB00000601622000032
为当前转子角速度,eM为当前旋转电动势,Ld为随动坐标系d-q下d轴电感值,Lq为随动坐标系d-q下q轴电感值; i γ ( no ) i δ ( no ) = 1 - R L d T θ &Center Dot; m L q L d T - θ · m L d L q T 1 - R L q T i γ ( no - 1 ) i δ ( no - 1 ) - e m 0 1 / L q , Among them, i γ (n) is the estimated current value of the γ-axis under the estimated coordinate system γ-δ, i δ (n) is the estimated current value of the δ-axis under the estimated coordinate system γ-δ, and i γ (n -1) is the current value of the γ-axis in the estimated coordinate system γ-δ, i δ (n-1) is the current value of the δ-axis in the estimated coordinate system γ-δ, R is the motor resistance, and T is the sampling cycle,
Figure GSB00000601622000032
is the current angular velocity of the rotor, e M is the current rotational electromotive force, L d is the inductance value of the d-axis under the moving coordinate system dq, and L q is the inductance value of the q-axis under the moving coordinate system dq;

转子位置预估模块,根据电流预估模块中的电流预估方程推导出转子位置角预估方程:The rotor position estimation module derives the rotor position angle estimation equation according to the current estimation equation in the current estimation module:

Figure GSB00000601622000033
其中,eM(n)为预估旋转电动势,eM(n-1)为当前旋转电动势,Δiγ(n)为预估坐标系γ-δ下γ轴的预估电流变化值,Δiδ(n)为预估坐标系γ-δ下δ轴的预估电流变化值,θM(n)为γ-δ坐标轴下的预估转子位置角,
Figure GSB00000601622000034
为预估坐标系γ-δ下的当前转子角速度,Ke、KM为可调参数;
Figure GSB00000601622000033
Among them, e M (n) is the estimated rotational electromotive force, e M (n-1) is the current rotational electromotive force, Δi γ (n) is the estimated current change value of the γ axis in the estimated coordinate system γ-δ, Δi δ (n) is the estimated current change value of the δ axis in the estimated coordinate system γ-δ, θ M (n) is the estimated rotor position angle under the γ-δ coordinate axis,
Figure GSB00000601622000034
To estimate the current rotor angular velocity in the coordinate system γ-δ, K e and K M are adjustable parameters;

得到上述预估转子位置角,从而实现下一时间段压缩机转子位置的预估。The above estimated rotor position angle is obtained, so as to realize the estimation of the rotor position of the compressor in the next time period.

所述转子位置预估模块将电机转动的全频段分为多个频率段,在每个频段内,所述可调参数Ke、KM都有对应的一组值,实现全频段参数调节。The rotor position estimation module divides the full frequency band of motor rotation into multiple frequency bands, and in each frequency band, the adjustable parameters K e and K M have a corresponding set of values to realize full frequency band parameter adjustment.

所述家电单转子压缩机变频控制器,还包括有The single-rotor compressor frequency conversion controller for household appliances also includes

上位机或系统要求频率值设定模块,通过该模块可以根据要求设定单转子压缩机的电机转动频率;The upper computer or the system requires a frequency value setting module, through which the motor rotation frequency of the single-rotor compressor can be set according to requirements;

以及内设定有频率阈值的最大转矩和功率模块,连接在转子位置判定模块的转子位置预估模块与二相到三相变换模块之间,同时与上位机或系统要求频率值设定模块连接;And the maximum torque and power modules with frequency thresholds set inside, connected between the rotor position estimation module of the rotor position determination module and the two-phase to three-phase conversion module, and at the same time communicate with the upper computer or the system required frequency value setting module connect;

当上位机或系统要求频率值设定模块设定的转动频率小于该频率阈值时,最大转矩和功率模块输出最大转矩来控制单转子压缩机的电机;当上位机或系统要求频率值设定模块设定的转动频率大于该频率阈值时,最大转矩和功率模块输出最大频率来控制单转子压缩机的电机。When the upper computer or the system requires that the rotation frequency set by the frequency value setting module is lower than the frequency threshold, the maximum torque and power module outputs the maximum torque to control the motor of the single-rotor compressor; when the upper computer or the system requires the frequency value to be set When the rotation frequency set by the constant module is greater than the frequency threshold, the maximum torque and power module outputs the maximum frequency to control the motor of the single-rotor compressor.

所述家电单转子压缩机变频控制器的实现方法,其包括如下步骤:The implementation method of the frequency conversion controller of the single-rotor compressor of the household appliance includes the following steps:

(a)检测单转子压缩机的三相电流:通过单电阻检测电路根据设置单相电压通电顺序和时间间隔,采集3次得到单转子压缩机电机的U、V、W三相电流;(a) Detect the three-phase current of the single-rotor compressor: through the single-resistance detection circuit, according to the set single-phase voltage energization sequence and time interval, collect 3 times to obtain the U, V, W three-phase current of the single-rotor compressor motor;

(b)对采集信号进行放大及异常判断:通过过滤放大电路对采集的三相电流进行放大,通过故障排除和软件过滤模块利用三相源对称后形成的电流和为零来确定压缩机是否存在缺相异常情况;(b) Amplify the collected signal and judge abnormality: amplify the collected three-phase current through the filter amplifier circuit, and use the current sum formed after the three-phase source is symmetrical to be zero to determine whether the compressor exists through the troubleshooting and software filter module Abnormal situation of lack of phase;

(c)三相电压到二相电压转换:通过三相到二相体系变换模块将故障排除和软件过滤模块输出的三相离散电压信号转换成二相离散电压信号,然后赋给转子位置判定模块,进行下一个时间段压缩机转子位置预估;(c) Three-phase voltage to two-phase voltage conversion: the three-phase discrete voltage signal output by the troubleshooting and software filtering module is converted into a two-phase discrete voltage signal through the three-phase to two-phase system conversion module, and then assigned to the rotor position determination module , to estimate the rotor position of the compressor in the next time period;

(d)预估压缩机转子位置:通过转子位置判定模块中的参数输入模块从三相到二相体系变换模块那引入离散的电压和电流信号,通过所述低通滤波模块对参数输入模块引入的信号进行滤波处理,通过电流预估模块得出所述电流预估方程,然后通过所述转子位置预估模块根据电流预估方程推导出转子位置角预估方程,从而实现下一时间段压缩机转子位置的预估;(d) Estimate compressor rotor position: introduce discrete voltage and current signals from the three-phase to two-phase system conversion module through the parameter input module in the rotor position determination module, and introduce the parameter input module through the low-pass filter module The signal is filtered, the current estimation equation is obtained by the current estimation module, and then the rotor position angle estimation equation is derived by the rotor position estimation module according to the current estimation equation, so as to realize the compression of the next time period Estimation of machine rotor position;

(e)控制压缩机转子进行转动:通过所述二相到三相变换模块将电流预估方程中的两相电流变成三相,通过三相通电时间扇形模块和智能功率模块根据转子位置角预估方程中的预估转子位置角来控制单转子压缩机的电机进行转动。(e) Control the rotor of the compressor to rotate: through the two-phase to three-phase conversion module, the two-phase current in the current estimation equation is changed into three-phase, through the three-phase energization time fan module and the intelligent power module according to the rotor position angle The estimated rotor position angle in the estimated equation is used to control the rotation of the motor of the single-rotor compressor.

本发明的有益效果是:The beneficial effects of the present invention are:

1、本发明提出基于电信号的家电单转子压缩机控制技术,避免了繁琐的计算和理论推导,从实际工程的角度出发,结合家电工况突兀性变化特点,引入全频段变参数技术和电压电流变化线性模型,进行了压缩机的信号环节精确反馈和指令信号的精确变换处理技术,能很好地实现人机界面或者上位机指令,达到迅速稳定工况,满足降耗节能和低噪特性。1. The present invention proposes a home appliance single-rotor compressor control technology based on electrical signals, which avoids cumbersome calculations and theoretical derivations. From the perspective of practical engineering, combined with the characteristics of sudden changes in the working conditions of home appliances, the introduction of full-frequency variable parameter technology and voltage The linear model of current change has carried out the precise feedback of the signal link of the compressor and the precise conversion processing technology of the command signal, which can well realize the man-machine interface or the host computer command, achieve rapid and stable working conditions, and meet the characteristics of energy saving and low noise. .

2、本发明集单相多相变换技术、压缩机位置观测模型和位置判定技术、基于全频段调试技术、智能功率驱动技术于一体,建立了一整套的变频系统,为家电变频提供了技术依据。2. The present invention integrates single-phase multi-phase conversion technology, compressor position observation model and position determination technology, full-frequency-based debugging technology, and intelligent power drive technology, and establishes a complete set of frequency conversion system, which provides a technical basis for frequency conversion of home appliances .

3、本发明的是建立基于反馈电流和电压信号的压缩机定位模型,并在家电运行频率范围内对模型参数和变量进行修正优化,可实现单转子压缩机快速少振动变频要求,同时实时匹配系统的负荷。在此基础上与上位机或者人机界面进行通讯配合,可以由使用者简单操作就可以实现家电不同模式或不同工况下最佳节能运行。3. The present invention establishes a compressor positioning model based on feedback current and voltage signals, and corrects and optimizes the model parameters and variables within the operating frequency range of household appliances, which can realize the requirements of fast and less vibration frequency conversion of single-rotor compressors, and at the same time match in real time system load. On this basis, it communicates with the upper computer or the human-machine interface, and can realize the best energy-saving operation of household appliances in different modes or under different working conditions with simple operations by the user.

[附图说明][Description of drawings]

下面结合附图与本发明的实施方式作进一步详细的描述:A further detailed description will be made below in conjunction with the accompanying drawings and embodiments of the present invention:

图1为本发明控制器的方框图;Fig. 1 is the block diagram of controller of the present invention;

图2为本发明控制器的转子位置判定模块的方框图。Fig. 2 is a block diagram of the rotor position determination module of the controller of the present invention.

[具体实施方式][Detailed ways]

参见图1、图2,本发明介绍一种基于电信号的家电单转子压缩机变频控制器,包括有顺次连接的单电阻检测电路,过滤放大电路,故障排除和软件过滤模块,三相到二相体系变换模块,转子位置判定模块,二相到三相变换模块,三相通电时间扇形模块,智能功率模块,所述单电阻检测电路与智能功率模块上的功率模块零线连接,所述智能功率模块与单转子压缩机的输入端连接;Referring to Fig. 1 and Fig. 2, the present invention introduces a frequency conversion controller for a single-rotor compressor of household appliances based on electrical signals, including a single-resistance detection circuit connected in sequence, a filter amplifier circuit, troubleshooting and software filter modules, three-phase to Two-phase system conversion module, rotor position determination module, two-phase to three-phase conversion module, three-phase energization time fan module, intelligent power module, the single resistance detection circuit is connected to the neutral line of the power module on the intelligent power module, and the The intelligent power module is connected to the input end of the single-rotor compressor;

所述转子位置判定模块对压缩机转子位置的预估是随着频率变化进行优化的,所述转子位置判定模块包括有参数输入模块、低通滤波模块、电流预估模块。The estimation of the compressor rotor position by the rotor position judging module is optimized as the frequency changes, and the rotor position judging module includes a parameter input module, a low-pass filter module, and a current estimation module.

参数输入模块从三相到二相体系变换模块那引入离散的电压和电流信号;The parameter input module introduces discrete voltage and current signals from the three-phase to two-phase system transformation module;

低通滤波模块对参数输入模块输出的信号进行滤波处理;The low-pass filtering module performs filtering processing on the signal output by the parameter input module;

电流预估模块根据低通滤波模块输出的两相电流信号,得出电流预估方程:The current estimation module obtains the current estimation equation according to the two-phase current signal output by the low-pass filter module:

i γ ( n ) i δ ( n ) = 1 - R L d T θ · M L q L d T - θ · M L d L q T 1 - R L q T i γ ( n - 1 ) i δ ( n - 1 ) - e M 0 1 / L q , 其中,iγ(n)为预估坐标系γ-δ下γ轴的预估电流值,iδ(n)为预估坐标系γ-δ下δ轴的预估电流值,iγ(n-1)为预估坐标系γ-δ下γ轴的当前电流值,iδ(n-1)为预估坐标系γ-δ下δ轴的当前电流值,R为电机电阻,T为采样周期,

Figure GSB00000601622000072
为当前转子角速度,eM为当前旋转电动势,Ld为随动坐标系d-q下d轴电感值,Lq为随动坐标系d-q下q轴电感值; i γ ( no ) i δ ( no ) = 1 - R L d T θ · m L q L d T - θ · m L d L q T 1 - R L q T i γ ( no - 1 ) i δ ( no - 1 ) - e m 0 1 / L q , Among them, i γ (n) is the estimated current value of the γ-axis under the estimated coordinate system γ-δ, i δ (n) is the estimated current value of the δ-axis under the estimated coordinate system γ-δ, and i γ (n -1) is the current value of the γ-axis in the estimated coordinate system γ-δ, i δ (n-1) is the current value of the δ-axis in the estimated coordinate system γ-δ, R is the motor resistance, and T is the sampling cycle,
Figure GSB00000601622000072
is the current angular velocity of the rotor, e M is the current rotational electromotive force, L d is the inductance value of the d-axis under the moving coordinate system dq, and L q is the inductance value of the q-axis under the moving coordinate system dq;

转子位置预估模块根据电流预估模块中的电流预估方程推导出转子位置角预估方程:The rotor position estimation module derives the rotor position angle estimation equation according to the current estimation equation in the current estimation module:

其中,eM(n)为预估旋转电动势,eM(n-1)为当前旋转电动势,Δiγ(n)为预估坐标系γ-δ下γ轴的预估电流变化值,Δiδ(n)为预估坐标系γ-δ下δ轴的预估电流变化值,θM(n)为γ-δ坐标轴下的预估转子位置角,

Figure GSB00000601622000081
为预估坐标系γ-δ下的当前转子角速度,Ke、KM为可调参数; Among them, e M (n) is the estimated rotational electromotive force, e M (n-1) is the current rotational electromotive force, Δi γ (n) is the estimated current change value of the γ axis in the estimated coordinate system γ-δ, Δi δ (n) is the estimated current change value of the δ axis in the estimated coordinate system γ-δ, θ M (n) is the estimated rotor position angle under the γ-δ coordinate axis,
Figure GSB00000601622000081
To estimate the current rotor angular velocity in the coordinate system γ-δ, K e and K M are adjustable parameters;

得到上述预估转子位置角,从而实现下一时间段压缩机转子位置的预估。The above estimated rotor position angle is obtained, so as to realize the estimation of the rotor position of the compressor in the next time period.

所述转子位置预估模块将电机转动的全频段分为多个频率段,在每个频段内,所述可调参数Ke、KM都有对应的一组值,实现全频段参数调节。The rotor position estimation module divides the full frequency band of motor rotation into multiple frequency bands, and in each frequency band, the adjustable parameters K e and K M have a corresponding set of values to realize full frequency band parameter adjustment.

为了,能够根据要求来设定电机的转动频率,所述家电单转子压缩机变频控制器,还包括有上位机或系统要求频率值设定模块以及最大转矩和功率模块;In order to be able to set the rotation frequency of the motor according to the requirements, the variable frequency controller of the single-rotor compressor of the household appliance also includes a host computer or a system-required frequency value setting module and a maximum torque and power module;

上位机或系统要求频率值设定模块通过该模块可以根据要求设定单转子压缩机的电机转动频率;The frequency value setting module required by the upper computer or the system can set the motor rotation frequency of the single-rotor compressor according to the requirements through this module;

最大转矩和功率模块内设定有频率阈值,其连接在转子位置判定模块的转子位置预估模块与二相到三相变换模块之间,同时与上位机或系统要求频率值设定模块连接;There are frequency thresholds set in the maximum torque and power modules, which are connected between the rotor position estimation module of the rotor position determination module and the two-phase to three-phase conversion module, and are connected to the upper computer or the system required frequency value setting module at the same time ;

最大转矩和功率模块根据上位机或系统要求频率值设定模块输入的频率来进行选择输出,当上位机或系统要求频率值设定模块设定的转动频率小于该频率阈值时,最大转矩和功率模块输出最大转矩来控制单转子压缩机的电机;当上位机或系统要求频率值设定模块设定的转动频率大于该频率阈值时,最大转矩和功率模块输出最大频率来控制单转子压缩机的电机。The maximum torque and power module selects the output according to the frequency input by the upper computer or the system required frequency value setting module. When the rotation frequency set by the upper computer or the system required frequency value setting module is lower than the frequency threshold, the maximum torque and the power module output the maximum torque to control the motor of the single-rotor compressor; when the upper computer or the system requires the rotation frequency set by the frequency value setting module to be greater than the frequency threshold, the maximum torque and power module outputs the maximum frequency to control the single-rotor compressor Rotary compressor motor.

为了保护单转子压缩机,在故障排除和软件过滤模块和智能功率模块的功率模块火线之间还设有过滤电路,过滤电路将从智能功率模块的火线脚采集的母线电压进行监控,避免出现过压和欠压情况,过滤电路采用数字低通滤波。In order to protect the single-rotor compressor, there is a filter circuit between the troubleshooting and software filter module and the live wire of the intelligent power module. The filter circuit monitors the bus voltage collected from the live pin of the intelligent power module to avoid excessive Undervoltage and undervoltage conditions, the filter circuit adopts digital low-pass filtering.

本发明还介绍了所述家电单转子压缩机变频控制器的实现方法,其包括如下步骤:The present invention also introduces a method for realizing the frequency conversion controller of the household appliance single-rotor compressor, which includes the following steps:

(a)检测单转子压缩机的三相电流:通过单电阻检测电路根据设置单相电压通电顺序和时间间隔,从智能功率驱动模块的功率模块零线的引出脚上采集3次,得到单转子压缩机电机的U、V、W三相交流电流;(a) Detect the three-phase current of the single-rotor compressor: through the single-resistor detection circuit, according to the set single-phase voltage energization sequence and time interval, collect 3 times from the pin of the neutral line of the power module of the intelligent power drive module to obtain the single-rotor U, V, W three-phase AC current of the compressor motor;

(b)对采集信号进行放大及异常判断:通过过滤放大电路对采集的三相交流电流进行模数转化,并进行滤波和发大;然后,故障排除和软件过滤模块利用三相源对称后形成的电流和为零的原则进一步确定压缩机是否存在缺相异常情况,接着根据矢量扇形区间图(具体见相关电机参考书籍),确定当前扇区号sector,然后设置每相电压通电顺序和时间间隔。(b) Amplify the collected signal and judge abnormality: convert the collected three-phase AC current through analog-to-digital conversion through the filtering and amplifying circuit, and perform filtering and amplifying; then, the troubleshooting and software filtering module utilizes the three-phase source to form a symmetrical The current sum of zero is used to further determine whether there is an abnormal condition of phase loss in the compressor, and then determine the current sector number sector according to the vector sector interval diagram (see related motor reference books for details), and then set the power-on sequence and time interval of each phase voltage.

(c)三相电压到二相电压转换:通过三相到二相体系变换模块将故障排除和软件过滤模块输出的三相离散电压信号转换成二相离散电压信号,然后赋给转子位置判定模块,进行下一个时间段压缩机转子位置预估;(c) Three-phase voltage to two-phase voltage conversion: the three-phase discrete voltage signal output by the troubleshooting and software filtering module is converted into a two-phase discrete voltage signal through the three-phase to two-phase system conversion module, and then assigned to the rotor position determination module , to estimate the rotor position of the compressor in the next time period;

(d)预估压缩机转子位置:通过转子位置判定模块中的参数输入模块从三相到二相体系变换模块那引入离散的电压和电流信号,通过所述低通滤波模块对参数输入模块引入的信号进行滤波处理,通过电流预估模块得出所述电流预估方程,然后通过所述转子位置预估模块根据电流预估方程推导出转子位置角预估方程,从而实现下一时间段压缩机转子位置的预估;(d) Estimate compressor rotor position: introduce discrete voltage and current signals from the three-phase to two-phase system conversion module through the parameter input module in the rotor position determination module, and introduce the parameter input module through the low-pass filter module The signal is filtered, the current estimation equation is obtained by the current estimation module, and then the rotor position angle estimation equation is derived by the rotor position estimation module according to the current estimation equation, so as to realize the compression of the next time period Estimation of machine rotor position;

单转子压缩机位置预估是基于无传感器电信号位置模型建立的推衍关系。在本发明中,提出了电信号差值线性方程的概念,可以在一般IC芯片资源下,实现尽可能的快速运输。具体方法:将转子压缩机信号分为当前n状态和前一时刻n-1状态,坐标系包括三个,分别是原始U、V、W三相电压坐标系,二相随动坐标系d、q,预估前坐标系γ、δ,反馈电压和电流值作为输入量,同时还有压缩机和处理系统的常量。三相电压坐标系下电压电流与随动坐标转换方程见一般的电机拖动文献。The single-rotor compressor position estimation is based on the derivation relationship established by the sensorless electrical signal position model. In the present invention, the concept of the linear equation of electrical signal difference is proposed, which can achieve as fast transportation as possible under the general IC chip resources. Specific method: the rotor compressor signal is divided into the current n state and the previous moment n-1 state, the coordinate system includes three, namely the original U, V, W three-phase voltage coordinate system, the two-phase follow-up coordinate system d, q, estimated front coordinate system γ, δ, feedback voltage and current values as input quantities, as well as constants of compressor and processing system. For the transformation equations of voltage, current and follow-up coordinates in the three-phase voltage coordinate system, please refer to the general motor drive literature.

当前状态与前一时刻状态下在二相随动坐标由一般电方程进行数学离散推导得出,具体电流预估方程为:In the current state and the state at the previous moment, the two-phase follow-up coordinates are obtained by mathematically discretely deriving the general electrical equation. The specific current estimation equation is:

i γ ( n ) i δ ( n ) = 1 - R L d T θ · M L q L d T - θ · M L d L q T 1 - R L q T i γ ( n - 1 ) i δ ( n - 1 ) - e M 0 1 / L q , 其中,iγ(n)为预估坐标系γ-δ下γ轴的预估电流值,iδ(n)为预估坐标系γ-δ下δ轴的预估电流值,iγ(n-1)为预估坐标系γ-δ下γ轴的当前电流值,iδ(n-1)为预估坐标系γ-δ下δ轴的当前电流值,R为电机电阻,T为采样周期,

Figure GSB00000601622000102
为当前转子角速度,eM为当前旋转电动势,Ld为随动坐标系d-q下d轴电感值,Lq为随动坐标系d-q下q轴电感值; i γ ( no ) i δ ( no ) = 1 - R L d T θ &Center Dot; m L q L d T - θ &Center Dot; m L d L q T 1 - R L q T i γ ( no - 1 ) i δ ( no - 1 ) - e m 0 1 / L q , Among them, i γ (n) is the estimated current value of the γ-axis under the estimated coordinate system γ-δ, i δ (n) is the estimated current value of the δ-axis under the estimated coordinate system γ-δ, and i γ (n -1) is the current value of the γ-axis in the estimated coordinate system γ-δ, i δ (n-1) is the current value of the δ-axis in the estimated coordinate system γ-δ, R is the motor resistance, and T is the sampling cycle,
Figure GSB00000601622000102
is the current angular velocity of the rotor, e M is the current rotational electromotive force, L d is the inductance value of the d-axis under the moving coordinate system dq, and L q is the inductance value of the q-axis under the moving coordinate system dq;

转子位置角的定位方程是采用电压和电流的差值进行线性规划推导,转子位置角预估方程为:The positioning equation of the rotor position angle is derived by linear programming using the difference between voltage and current, and the rotor position angle estimation equation is:

其中,eM(n)为预估旋转电动势,eM(n-1)为当前旋转电动势,Δiγ(n)为预估坐标系γ-δ下γ轴的预估电流变化值,Δiδ(n)为预估坐标系γ-δ下δ轴的预估电流变化值,θM(n)为γ-δ坐标轴下的预估转子位置角,

Figure GSB00000601622000112
为预估坐标系γ-δ下的当前转子角速度,Ke、KM为可调参数; Among them, e M (n) is the estimated rotational electromotive force, e M (n-1) is the current rotational electromotive force, Δi γ (n) is the estimated current change value of the γ axis in the estimated coordinate system γ-δ, Δi δ (n) is the estimated current change value of the δ axis in the estimated coordinate system γ-δ, θ M (n) is the estimated rotor position angle under the γ-δ coordinate axis,
Figure GSB00000601622000112
To estimate the current rotor angular velocity in the coordinate system γ-δ, K e and K M are adjustable parameters;

(e)控制压缩机转子进行转动:通过所述二相到三相变换模块将电流预估方程中的两相电流变成三相,通过三相通电时间扇形模块和智能功率模块根据转子位置角预估方程中的预估转子位置角来控制单转子压缩机的电机进行转动。(e) Control the rotor of the compressor to rotate: through the two-phase to three-phase conversion module, the two-phase current in the current estimation equation is changed into three-phase, through the three-phase energization time fan module and the intelligent power module according to the rotor position angle The estimated rotor position angle in the estimated equation is used to control the rotation of the motor of the single-rotor compressor.

基于全频段的参数调节技术,所述转子位置预估模块将电机转动的全频段分为N(N为大于2的自然数)个频率段,将从小到大取N+1个频率点,频率点的选择一般依据主芯片的计算位数与极限频率而定,最大频率为fmax,最小频率为fmin,计算位数为nbit,则频率点为:fN=N*(fmax-fmin)/nbit。在每个频段内,所述转子位置角预估方程中的两个可调参数Ke、KM都有对应的一组值,,在非频率点,一般采取线性差值法进行参数调试,从而实现全频段参数调节。Based on the parameter adjustment technology of the full frequency band, the rotor position estimation module divides the full frequency band of the motor rotation into N (N is a natural number greater than 2) frequency bands, and takes N+1 frequency points from small to large, and the frequency points The selection is generally based on the number of calculation digits and the limit frequency of the main chip. The maximum frequency is f max , the minimum frequency is f min , and the number of calculation digits is n bit . Then the frequency point is: f N =N*(f max -f min )/n bits . In each frequency band, the two adjustable parameters K e and K M in the rotor position angle estimation equation have a corresponding set of values. At non-frequency points, the linear difference method is generally used for parameter debugging. In order to realize the parameter adjustment of the whole frequency band.

在步骤d和步骤e之间还进行步骤f控制模式选定:通过上位机或系统要求频率值设定模块根据要求设定单转子压缩机的电机转动频率,然后通过内设定有频率阈值的最大转矩和功率模块进行判断处理,当上位机或系统要求频率值设定模块设定的转动频率小于该频率阈值时,最大转矩和功率模块输出最大转矩来控制单转子压缩机的电机;当上位机或系统要求频率值设定模块设定的转动频率大于该频率阈值时,最大转矩和功率模块输出最大频率来控制单转子压缩机的电机。Step f control mode is also selected between step d and step e: set the motor rotation frequency of the single-rotor compressor according to the requirements through the upper computer or the system requirement frequency value setting module, and then set the frequency threshold through the internal The maximum torque and power module performs judgment processing. When the upper computer or the system requires the frequency value setting module to set the rotation frequency to be lower than the frequency threshold, the maximum torque and power module outputs the maximum torque to control the motor of the single-rotor compressor ; When the upper computer or the system requires that the rotation frequency set by the frequency value setting module is greater than the frequency threshold, the maximum torque and power module outputs the maximum frequency to control the motor of the single-rotor compressor.

Claims (6)

1.一种基于电信号的家电单转子压缩机变频控制器,包括有顺次连接的单电阻检测电路,过滤放大电路,故障排除和软件过滤模块,三相到二相体系变换模块,转子位置判定模块,二相到三相变换模块,三相通电时间扇形模块,智能功率模块,所述单电阻检测电路与智能功率模块上的零线连接,所述智能功率模块与单转子压缩机的输入端连接;其特征在于,1. A frequency conversion controller for single-rotor compressors of home appliances based on electrical signals, including a sequentially connected single-resistor detection circuit, a filter amplifier circuit, troubleshooting and software filter modules, a three-phase to two-phase system conversion module, and rotor position Determination module, two-phase to three-phase conversion module, three-phase energization time fan module, intelligent power module, the single resistance detection circuit is connected to the neutral line on the intelligent power module, and the input of the intelligent power module is connected to the single-rotor compressor terminal connection; characterized in that, 所述转子位置判定模块对压缩机转子位置的预估是随着频率变化进行优化的,所述转子位置判定模块包括有The estimation of the position of the compressor rotor by the rotor position judging module is optimized as the frequency changes, and the rotor position judging module includes 参数输入模块,从三相到二相体系变换模块那引入离散的电压和电流信号;The parameter input module introduces discrete voltage and current signals from the three-phase to two-phase system transformation module; 低通滤波模块,对参数输入模块输出的信号进行滤波处理;The low-pass filter module performs filter processing on the signal output by the parameter input module; 电流预估模块,根据低通滤波模块输出的两相电流信号,得出电流预估方程:The current estimation module obtains the current estimation equation according to the two-phase current signal output by the low-pass filter module: i γ ( n ) i δ ( n ) = 1 - R L d T θ · M L q L d T - θ · M L d L q T 1 - R L q T i γ ( n - 1 ) i δ ( n - 1 ) - e M 0 1 / L q , 其中,iγ(n)为预估坐标系γ-δ下γ轴的预估电流值,iδ(n)为预估坐标系γ-δ下δ轴的预估电流值,iγ(n-1)为预估坐标系γ-δ下γ轴的当前电流值,iδ(n-1)为预估坐标系γ-δ下δ轴的当前电流值,R为电机电阻,T为采样周期,
Figure FSB00000601621900012
为当前转子角速度,eM为当前旋转电动势,Ld为随动坐标系d-q下d轴电感值,Lq为随动坐标系d-q下q轴电感值;
i γ ( no ) i δ ( no ) = 1 - R L d T θ &Center Dot; m L q L d T - θ · m L d L q T 1 - R L q T i γ ( no - 1 ) i δ ( no - 1 ) - e m 0 1 / L q , Among them, i γ (n) is the estimated current value of the γ-axis under the estimated coordinate system γ-δ, i δ (n) is the estimated current value of the δ-axis under the estimated coordinate system γ-δ, and i γ (n -1) is the current value of the γ-axis in the estimated coordinate system γ-δ, i δ (n-1) is the current value of the δ-axis in the estimated coordinate system γ-δ, R is the motor resistance, and T is the sampling cycle,
Figure FSB00000601621900012
is the current angular velocity of the rotor, e M is the current rotational electromotive force, L d is the inductance value of the d-axis under the moving coordinate system dq, and L q is the inductance value of the q-axis under the moving coordinate system dq;
转子位置预估模块,根据电流预估模块中的电流预估方程推导出转子位置角预估方程:The rotor position estimation module derives the rotor position angle estimation equation according to the current estimation equation in the current estimation module:
Figure FSB00000601621900021
其中,eM(n)为预估旋转电动势,eM(n-1)为当前旋转电动势,Δiγ(n)为预估坐标系γ-δ下γ轴的预估电流变化值,Δiδ(n)为预估坐标系γ-δ下δ轴的预估电流变化值,θM(n)为γ-δ坐标轴下的预估转子位置角,为预估坐标系γ-δ下的当前转子角速度,Ke、KM为可调参数;
Figure FSB00000601621900021
Among them, e M (n) is the estimated rotational electromotive force, e M (n-1) is the current rotational electromotive force, Δi γ (n) is the estimated current change value of the γ axis in the estimated coordinate system γ-δ, Δi δ (n) is the estimated current change value of the δ axis in the estimated coordinate system γ-δ, θ M (n) is the estimated rotor position angle under the γ-δ coordinate axis, To estimate the current rotor angular velocity in the coordinate system γ-δ, K e and K M are adjustable parameters;
得到上述预估转子位置角,从而实现下一时间段压缩机转子位置的预估。The above estimated rotor position angle is obtained, so as to realize the estimation of the rotor position of the compressor in the next time period.
2.根据权利要求1所述的一种基于电信号的家电单转子压缩机变频控制器,其特征在于,所述转子位置预估模块将电机转动的全频段分为多个频率段,在每个频段内,所述可调参数Ke、KM都有对应的一组值,实现全频段参数调节。2. A variable frequency controller for household appliance single-rotor compressors based on electric signals according to claim 1, characterized in that the rotor position estimation module divides the full frequency range of motor rotation into multiple frequency segments, and in each In each frequency band, the adjustable parameters K e and K M have a corresponding set of values, so as to realize the parameter adjustment of the whole frequency band. 3.根据权利要求1或2所述的一种基于电信号的家电单转子压缩机变频控制器,其特征在于,还包括有3. According to claim 1 or 2, a variable frequency controller for household appliances single-rotor compressors based on electric signals, characterized in that it also includes 上位机或系统要求频率值设定模块,通过该模块可以根据要求设定单转子压缩机的电机转动频率;The upper computer or the system requires a frequency value setting module, through which the motor rotation frequency of the single-rotor compressor can be set according to requirements; 以及内设定有频率阈值的最大转矩和功率模块,连接在转子位置判定模块的转子位置预估模块与二相到三相变换模块之间,同时与上位机或系统要求频率值设定模块连接:And the maximum torque and power modules with frequency thresholds set inside, connected between the rotor position estimation module of the rotor position determination module and the two-phase to three-phase conversion module, and at the same time communicate with the upper computer or the system required frequency value setting module connect: 当上位机或系统要求频率值设定模块设定的转动频率小于该频率阈值时,最大转矩和功率模块输出最大转矩来控制单转子压缩机的电机;当上位机或系统要求频率值设定模块设定的转动频率大于该频率阈值时,最大转矩和功率模块输出最大频率来控制单转子压缩机的电机。When the upper computer or the system requires that the rotation frequency set by the frequency value setting module is lower than the frequency threshold, the maximum torque and power module outputs the maximum torque to control the motor of the single-rotor compressor; when the upper computer or the system requires the frequency value to be set When the rotation frequency set by the constant module is greater than the frequency threshold, the maximum torque and power module outputs the maximum frequency to control the motor of the single-rotor compressor. 4.根据权利要求1所述家电单转子压缩机变频控制器的实现方法,其特征在于包括如下步骤:4. The method for realizing the frequency conversion controller of the household appliance single-rotor compressor according to claim 1, characterized in that it comprises the following steps: (a)检测单转子压缩机的三相电流:通过单电阻检测电路根据设置单相电压通电顺序和时间间隔,采集3次得到单转子压缩机电机的U、V、W三相电流;(a) Detect the three-phase current of the single-rotor compressor: through the single-resistance detection circuit, according to the set single-phase voltage energization sequence and time interval, collect 3 times to obtain the U, V, W three-phase current of the single-rotor compressor motor; (b)对采集信号进行放大及异常判断:通过过滤放大电路对采集的三相电流进行放大,通过故障排除和软件过滤模块利用三相源对称后形成的电流和为零来确定压缩机是否存在缺相异常情况;(b) Amplify the collected signal and judge abnormality: amplify the collected three-phase current through the filter amplifier circuit, and use the current sum formed after the three-phase source is symmetrical to be zero to determine whether the compressor exists through the troubleshooting and software filter module Abnormal situation of lack of phase; (c)三相电压到二相电压转换:通过三相到二相体系变换模块将故障排除和软件过滤模块输出的三相离散电压信号转换成二相离散电压信号,然后赋给转子位置判定模块,进行下一个时间段压缩机转子位置预估;(c) Three-phase voltage to two-phase voltage conversion: the three-phase discrete voltage signal output by the troubleshooting and software filtering module is converted into a two-phase discrete voltage signal through the three-phase to two-phase system conversion module, and then assigned to the rotor position determination module , to estimate the rotor position of the compressor in the next time period; (d)预估压缩机转子位置:通过转子位置判定模块中的参数输入模块从三相到二相体系变换模块那引入离散的电压和电流信号,通过所述低通滤波模块对参数输入模块引入的信号进行滤波处理,通过电流预估模块得出所述电流预估方程,然后通过所述转子位置预估模块根据电流预估方程推导出转子位置角预估方程,从而实现下一时间段压缩机转子位置的预估;(d) Estimate compressor rotor position: introduce discrete voltage and current signals from the three-phase to two-phase system conversion module through the parameter input module in the rotor position determination module, and introduce the parameter input module through the low-pass filter module The signal is filtered, the current estimation equation is obtained by the current estimation module, and then the rotor position angle estimation equation is derived by the rotor position estimation module according to the current estimation equation, so as to realize the compression of the next time period Estimation of machine rotor position; (e)控制压缩机转子进行转动:通过所述二相到三相变换模块将电流预估方程中的两相电流变成三相,通过三相通电时间扇形模块和智能功率模块根据转子位置角预估方程中的预估转子位置角来控制单转子压缩机的电机进行转动。(e) Control the rotor of the compressor to rotate: through the two-phase to three-phase conversion module, the two-phase current in the current estimation equation is changed into three-phase, through the three-phase energization time fan module and the intelligent power module according to the rotor position angle The estimated rotor position angle in the estimated equation is used to control the rotation of the motor of the single-rotor compressor. 5.根据权利要求4所述的实现方法,其特征在于,所述转子位置预估模块将电机转动的全频段分为多个频率段,在每个频段内,所述转子位置角预估方程中的两个可调参数Ke、KM都有对应的一组值,实现全频段参数调节。5. The implementation method according to claim 4, wherein the rotor position estimation module divides the full frequency band of motor rotation into a plurality of frequency segments, and in each frequency band, the rotor position angle estimation equation The two adjustable parameters K e and K M in have a corresponding set of values to realize full-band parameter adjustment. 6.根据权利要求4所述的实现方法,其特征在于,在步骤(d)和步骤(e)之间还进行步骤(f)控制模式选定:通过上位机或系统要求频率值设定模块根据要求设定单转子压缩机的电机转动频率,然后通过内设定有频率阈值的最大转矩和功率模块进行判断处理,当上位机或系统要求频率值设定模块设定的转动频率小于该频率阈值时,最大转矩和功率模块输出最大转矩来控制单转子压缩机的电机;当上位机或系统要求频率值设定模块设定的转动频率大于该频率阈值时,最大转矩和功率模块输出最大频率来控制单转子压缩机的电机。6. The implementation method according to claim 4, characterized in that, between step (d) and step (e), the control mode of step (f) is selected: by the upper computer or the system requirement frequency value setting module Set the motor rotation frequency of the single-rotor compressor according to the requirements, and then judge and process through the maximum torque and power module with the frequency threshold set inside, when the upper computer or the system requires the frequency value setting module to set the rotation frequency When the frequency threshold is reached, the maximum torque and power module outputs the maximum torque to control the motor of the single-rotor compressor; when the upper computer or the system requires the frequency value setting module to set a rotation frequency greater than the frequency threshold, the maximum torque and power The module outputs the maximum frequency to control the motor of the single rotor compressor.
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