CN101825279A - Method for achieving water-injecting high-pressure combustion through pipeline of fuel nozzle - Google Patents
Method for achieving water-injecting high-pressure combustion through pipeline of fuel nozzle Download PDFInfo
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- 238000002485 combustion reaction Methods 0.000 title claims abstract description 90
- 239000000446 fuel Substances 0.000 title claims abstract description 16
- 238000000034 method Methods 0.000 title claims abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 51
- 238000002347 injection Methods 0.000 claims abstract description 40
- 239000007924 injection Substances 0.000 claims abstract description 40
- 238000009841 combustion method Methods 0.000 claims abstract description 9
- 239000000779 smoke Substances 0.000 claims abstract description 6
- 238000002156 mixing Methods 0.000 claims description 29
- 239000000498 cooling water Substances 0.000 claims description 26
- 239000007789 gas Substances 0.000 claims description 20
- 239000003129 oil well Substances 0.000 claims description 12
- 238000009413 insulation Methods 0.000 claims description 7
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 claims description 6
- 239000003546 flue gas Substances 0.000 claims description 6
- 239000007921 spray Substances 0.000 claims description 2
- 239000003921 oil Substances 0.000 abstract description 36
- 239000000295 fuel oil Substances 0.000 abstract description 6
- 238000011084 recovery Methods 0.000 description 26
- 238000005516 engineering process Methods 0.000 description 6
- 239000000203 mixture Substances 0.000 description 5
- 239000003208 petroleum Substances 0.000 description 5
- 230000015572 biosynthetic process Effects 0.000 description 3
- 239000010779 crude oil Substances 0.000 description 3
- 238000005755 formation reaction Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000007812 deficiency Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000007774 longterm Effects 0.000 description 2
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000002283 diesel fuel Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 239000003915 liquefied petroleum gas Substances 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000003345 natural gas Substances 0.000 description 1
- 238000005381 potential energy Methods 0.000 description 1
- 238000004904 shortening Methods 0.000 description 1
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Abstract
本发明涉及一种油喷嘴管路注水式高压燃烧方法,燃油从油喷嘴(3)进入燃烧室(10),压缩空气从配风器(2)进入燃烧室(10),从注水口(4)通过油喷嘴管路从油喷嘴(3)向燃烧室(10)中注入一定量的水,使燃烧室(10)内的工作温度从2000℃左右下降到1500~1600℃;点火器(5)的工作端也通向燃烧室(10),燃油和空气进入燃烧室(10)后雾化混合,由点火器(5)点燃,完全燃烧后产生高温高压烟气,从燃油管路上的注水口(4)注入一定量的水后吸收部分燃烧热,使燃烧室(10)内的工作温度稳定在1500~1600℃。该方法可靠性强、易于操作、使设备寿命显著延长。
The invention relates to a water injection type high-pressure combustion method for an oil nozzle pipeline. Fuel oil enters a combustion chamber (10) from an oil nozzle (3), compressed air enters the combustion chamber (10) from an air distribution device (2), and flows from a water injection port (4 ) inject a certain amount of water from the oil nozzle (3) into the combustion chamber (10) through the oil nozzle pipeline, so that the working temperature in the combustion chamber (10) drops from about 2000°C to 1500-1600°C; the igniter (5 ) is also leading to the combustion chamber (10). After entering the combustion chamber (10), the fuel and air are atomized and mixed, ignited by the igniter (5), and high-temperature and high-pressure smoke is generated after complete combustion. A certain amount of water is injected into the nozzle (4) to absorb part of the heat of combustion, so that the working temperature in the combustion chamber (10) is stabilized at 1500-1600°C. The method has strong reliability, is easy to operate, and significantly prolongs the service life of the equipment.
Description
技术领域technical field
本发明涉及一种用于石油热力开采的高压混合气体发生装置的一种方法,属于石油开采设备的技术领域。The invention relates to a method for a high-pressure mixed gas generating device used in petroleum thermal exploitation, and belongs to the technical field of petroleum exploitation equipment.
背景技术Background technique
石油的开采工艺大致可分为一次采油、二次采油及多次采油。蒸汽采油则是典型的多次采油工艺。蒸汽采油是利用热能的升温效应来降低原油的粘度,同时也在一定程度上增加油层的压力,从而提高油井的石油采收率。The oil extraction process can be roughly divided into primary oil recovery, secondary oil recovery and multiple oil recovery. Steam recovery is a typical multiple oil recovery process. Steam oil recovery uses the heating effect of thermal energy to reduce the viscosity of crude oil, and at the same time increase the pressure of the oil layer to a certain extent, thereby improving the oil recovery rate of the oil well.
从20世纪80年代初以来,我国油田运用蒸汽热采技术的实践表明,该技术较适用于800m以上地层中油层的低开采周期范围。其开采过程中,地层压力不断下降,当开采到了6~8周期以后,油井地层压力失去了70%~90%,即失去了热采所必需的势能,导致油井低采能,尤其是大量稠油井进入热采高周期后,因低于热采经济界限而被迫关井停采。Since the early 1980s, the practice of using steam thermal recovery technology in my country's oilfields has shown that this technology is more suitable for the low production cycle range of oil layers in formations above 800m. During the production process, the formation pressure continues to drop. After 6 to 8 cycles of production, the formation pressure of the oil well loses 70% to 90%, that is, the potential energy necessary for thermal recovery is lost, resulting in low recovery energy of the oil well, especially a large number of dense oil wells. After the oil well entered the high cycle of thermal recovery, it was forced to shut down the well because it was lower than the economic limit of thermal recovery.
以高压蒸汽锅炉为技术特征的蒸汽热采工艺还存在许多不足。例如:排烟不仅造成较大热损失,还造成环境污染;设备投资及运行成本高;特别是整套设备的移动性极差,难以适应油井分散作业的要求。There are still many deficiencies in the steam thermal recovery technology characterized by high-pressure steam boilers. For example: smoke exhaust not only causes large heat loss, but also causes environmental pollution; equipment investment and operating costs are high; especially the mobility of the whole set of equipment is extremely poor, and it is difficult to meet the requirements of dispersed oil well operations.
针对蒸汽热采技术对热采高周期、深油层、粘稠油藏采收的不足,近些年又提出一种新的原油热采工艺技术——复合介质(即烟气水蒸汽的混合气)热采法,也称为气-汽热采,或简称为混合气热采。In view of the shortcomings of steam thermal recovery technology in the recovery of high-period thermal recovery, deep oil layers, and viscous oil reservoirs, in recent years, a new crude oil thermal recovery technology-composite media (that is, a mixture of flue gas and water vapor) has been proposed. ) thermal recovery method, also known as gas-steam thermal recovery, or simply referred to as mixed gas thermal recovery.
与上述蒸汽锅炉热采技术相比,中国专利申请号为CN00210830.5,名称为《稠油热采蒸汽、燃气混合注气装置》、中国专利申请号为CN03278103.2,名称为《石油热采混合气注气装置》、中国专利申请号为CN200420054883.6,名称为《多功能高压高效燃烧器》相继在各方面都有了一定的改进。但是,这些专利装置在结构设计方面仍然存在不足之处,给实际应用带来不少困难。典型的是:燃烧室内温度过高(2000℃左右),在油井背压较高的条件下(实际情况通常如此),导致①燃烧室中火焰高温中心逐渐移向头部的迎火面,头部容易被烧损(如迎火端面、点火器点火头,油喷嘴雾化器等);②燃烧段耐火内衬在高温高压(2000℃、16MPa)下容易产生爆裂、剥蚀现象,致使耐火内衬的使用效果显著下降,因而使燃烧器(或注气器)的使用寿命大大缩短(有时不足一个注气工作日)。如此等等,最终导致注气装置运行的可靠性和经济性受到严重影响。Compared with the above-mentioned steam boiler thermal recovery technology, the Chinese patent application number is CN00210830.5, and the name is "Heavy Oil Thermal Recovery Steam and Gas Mixed Gas Injection Device", and the Chinese patent application number is CN03278103.2, and the name is "Petroleum Thermal Recovery Mixed gas injection device", the Chinese patent application number is CN200420054883.6, and the name is called "multifunctional high-pressure high-efficiency burner" and has been improved in various aspects. However, these patented devices still have deficiencies in structural design, which brings many difficulties to practical applications. Typically: the temperature in the combustion chamber is too high (about 2000°C), and under the condition of high oil well back pressure (as is usually the case in practice), ① the high temperature center of the flame in the combustion chamber gradually moves to the fire-facing surface of the head, and the head The parts are easily burned (such as the end face of the fire, the ignition head of the igniter, the atomizer of the oil nozzle, etc.); The use effect of the lining is significantly reduced, thus greatly shortening the service life of the burner (or gas injector) (sometimes less than one gas injection working day). And so on, eventually leading to the reliability and economy of the operation of the gas injection device are seriously affected.
发明内容Contents of the invention
技术问题:本发明要解决的技术问题是为石油尤其是稠油的开采提供一种可靠性强、易于操作、使用期长的注水式高压燃烧方法。Technical problem: The technical problem to be solved by the present invention is to provide a water-injection high-pressure combustion method with high reliability, easy operation and long service life for the exploitation of petroleum, especially heavy oil.
技术方案:为解决上述技术问题,本发明提供的技术方案为:Technical solution: In order to solve the above technical problems, the technical solution provided by the invention is:
一种油喷嘴管路注水式高压燃烧方法,其特征在于:该方法用于一注水式高压燃烧装置,该注水式高压燃烧装置包括头部、燃烧段、混合段三个部分,其中,燃烧段位于该注水式高压燃烧器的中间,燃烧段的一端与头部连接,另一端与混合段连接;在头部中设有配风器、油喷嘴、设置在油喷嘴管路上的注水口,点火器,风帽;燃烧段为一个圆筒状结构,其中间是燃烧室,燃烧室外侧是隔热套,隔热套外侧是冷却水套,冷却水套上设有冷却水套进口接头;混合段为一个空心的柱状,其中间空心的部分是混合室,混合室中设有消音罩,该混合段与燃烧段相接的一端设有调温器,在调温器处设有调温器进口接头、缩口衬套,缩口衬套一端与调温器进口接头与相接,另一端与消音罩相接;出口法兰位于混合段的外端;A water-injection high-pressure combustion method for an oil nozzle pipeline, characterized in that the method is used in a water-injection high-pressure combustion device, and the water-injection high-pressure combustion device includes three parts: a head, a combustion section, and a mixing section, wherein the combustion section Located in the middle of the water-injection high-pressure burner, one end of the combustion section is connected to the head, and the other end is connected to the mixing section; the head is equipped with an air distributor, an oil nozzle, and a water injection port on the oil nozzle pipeline. The combustion section is a cylindrical structure, the middle of which is the combustion chamber, the outside of the combustion chamber is a heat insulation jacket, the outside of the heat insulation jacket is a cooling water jacket, and the cooling water jacket is equipped with a cooling water jacket inlet joint; the mixing section It is a hollow column, and the hollow part in the middle is a mixing chamber, which is equipped with a muffler cover. The end of the mixing section connected with the combustion section is equipped with a thermostat, and a thermostat inlet is provided at the thermostat. Joints, shrink bushings, one end of the shrinking bush is connected with the inlet joint of the thermostat, and the other end is connected with the muffler cover; the outlet flange is located at the outer end of the mixing section;
该注水式高压燃烧方法包括如下步骤:The water injection type high pressure combustion method comprises the following steps:
燃油从油喷嘴进入燃烧室,压缩空气从配风器进入燃烧室,从注水口通过油喷嘴管路从油喷嘴向燃烧室中注入一定量的水,使燃烧室内的工作温度从2000℃左右下降到1500~1600℃;点火器的工作端也通向燃烧室,燃油和空气进入燃烧室后雾化混合,由点火器点燃,完全燃烧后产生高温高压烟气,从燃油管路上的注水口注入一定量的水后吸收部分燃烧热,使燃烧室内的工作温度稳定在1500~1600℃,然后进入调温器与冷却水汇合,另有一股水由燃烧段中设置的冷却水套的进口接头进入冷却水套,再由的冷却水套出口经调温器的喷孔进入调温器内与高温高压烟气汇合,这股混合气流经缩口衬套进入消音罩,消音减振后进入混合室,混合均匀后由出口法兰进入油井管道。Fuel enters the combustion chamber from the oil nozzle, compressed air enters the combustion chamber from the air distributor, and a certain amount of water is injected from the oil nozzle into the combustion chamber from the water injection port through the oil nozzle pipeline, so that the working temperature in the combustion chamber drops from about 2000 °C to 1500-1600°C; the working end of the igniter also leads to the combustion chamber, and the fuel and air enter the combustion chamber and are atomized and mixed, ignited by the igniter, and after complete combustion, high-temperature and high-pressure smoke is generated, which is injected from the water injection port on the fuel pipeline After a certain amount of water absorbs part of the combustion heat, the working temperature in the combustion chamber is stabilized at 1500-1600°C, and then enters the thermostat to meet the cooling water, and another stream of water enters from the inlet joint of the cooling water jacket set in the combustion section The cooling water jacket, and then the outlet of the cooling water jacket enters the thermostat through the nozzle hole of the thermostat and merges with the high-temperature and high-pressure flue gas. , after mixing evenly, enter the oil well pipeline from the outlet flange.
优选的,注入水后,燃烧室内的工作温度可以保持在1500℃-1600℃。Preferably, after the water is injected, the working temperature in the combustion chamber can be maintained at 1500°C-1600°C.
有益效果:Beneficial effect:
1、由于注入水量吸收了一定量的燃烧热,大大降低了燃烧室内的工作温度(由不注水时的2000℃左右下降到注水后的1500~1600℃),使得头部和燃烧段本体以及混合气发生装置主要部件的工作温度都能保持在材料的许可范围内,从而有效地提高了该装置的工作稳定性,延长了持续工作周期,使得该装置能够成为有效投放市场的定型产品。1. Since the amount of water injected absorbs a certain amount of combustion heat, the working temperature in the combustion chamber is greatly reduced (from about 2000°C when no water is injected to 1500-1600°C after water injection), so that the head and the body of the combustion section and the mixture The operating temperature of the main components of the gas generating device can be kept within the allowable range of the material, thereby effectively improving the working stability of the device, prolonging the continuous working cycle, and making the device a finalized product that can be effectively put on the market.
2、注水后,由于燃烧室内的工作温度能保持在1500~1600℃,因此,仍然能够保证燃烧室内的温度水平,从而保证燃料的充分燃烧,其燃烧效率仍然能几乎达到100%。而且,注入水量及其所含热量仍然保持在混合气内,因此,仍然保持了该装置的热效率,使该装置可以实现高效、节能并长期安全运行。2. After water injection, since the working temperature in the combustion chamber can be maintained at 1500-1600°C, the temperature level in the combustion chamber can still be guaranteed, thereby ensuring the full combustion of the fuel, and its combustion efficiency can still reach almost 100%. Moreover, the amount of injected water and the heat contained in it are still kept in the gas mixture, therefore, the thermal efficiency of the device is still maintained, so that the device can realize high efficiency, energy saving and long-term safe operation.
3、将注水口设置在喷油嘴管路上,可以避免在燃烧器头部另外开孔,使得燃烧器头部结构得以简化,从而提高了燃烧器即混合气体发生装置的可靠性。3. The water injection port is arranged on the fuel injection nozzle pipeline, which can avoid opening additional holes in the burner head, so that the structure of the burner head can be simplified, thereby improving the reliability of the burner, that is, the mixed gas generating device.
附图说明Description of drawings
图1为本发明的结构示意图;Fig. 1 is a structural representation of the present invention;
头部1,配风器2,油喷嘴3,注水口4,点火器5,风帽6,燃烧段7,隔热套8,冷却水套9,燃烧室10,调温器进口接头11,混合段12,消音罩13,混合室14,出口法兰15,缩口衬套16,调温器17,冷却水套进口接头18;
图2是本发明图1中燃烧器头部1的局部放大结构示意图;Fig. 2 is a partial enlarged structural schematic diagram of the
图中有:头部1,配风器2,油喷嘴3,注水口4,点火器5,风帽6。In the figure there are:
具体实施方式Detailed ways
下面结合附图对本发明做进一步说明。The present invention will be further described below in conjunction with the accompanying drawings.
本发明的目的是为石油热采注气高压混合气发生装置提供一种新方法,可为石油尤其是稠油的开采创造出一种可靠性强、易于操作、使用期长(主要部件可以连续工作8000小时)、节能高效的替代新工艺。The purpose of the present invention is to provide a new method for the oil thermal recovery gas injection high-pressure mixed gas generating device, which can create a reliable, easy-to-operate, long service life (main components can be continuous) for the recovery of oil, especially heavy oil. Work 8000 hours), energy-saving and efficient alternative new technology.
该装置利用柴油、原油、天然气或液化气与压缩空气燃烧后产生的高温高压烟气与水相混合,从而产生温度、湿度可视要求调节的、主要由N2、CO2、水蒸汽(H2O)组成的混合气。该混合气体发生装置主要应用于石油的热力开采,将该混合气体发生装置产生的混合气直接注入油井,可有效提高石油、特别是稠油的采收率,为一种替代传统的以高压蒸汽锅炉为技术特征的采油新工艺。The device uses diesel oil, crude oil, natural gas or liquefied petroleum gas and compressed air to produce high-temperature and high-pressure flue gas mixed with water, thereby producing temperature and humidity that can be adjusted according to requirements, mainly composed of N2, CO2, water vapor (H2O) of the gas mixture. The mixed gas generating device is mainly used in the thermal exploitation of petroleum. The mixed gas generated by the mixed gas generating device can be directly injected into the oil well, which can effectively improve the recovery rate of oil, especially heavy oil, and is an alternative to the traditional high-pressure steam Boiler is a new oil extraction process with technical characteristics.
参见图1,图2,本发明提供的一种油喷嘴管路注水式高压燃烧方法,该方法用于一注水式高压燃烧装置,该注水式高压燃烧装置包括头部1、燃烧段7、混合段12三个部分,其中,燃烧段7位于该注水式高压燃烧器的中间,燃烧段7的一端与头部1连接,另一端与混合段13连接;在头部1中设有配风器2、油喷嘴3、设置在油喷嘴3管路上的注水口4,点火器5,风帽6;燃烧段7为一个圆筒状结构,其中间是燃烧室10,燃烧室10外侧是隔热套8,隔热套8外侧是冷却水套9,冷却水套9上设有冷却水套进口接头18;混合段12为一个空心的柱状,其中间空心的部分是混合室14,混合室14中设有消音罩13,该混合段13与燃烧段7相接的一端设有调温器17,在调温器17处设有调温器进口接头11、缩口衬套16,缩口衬套16一端与调温器进口接头11与相接,另一端与消音罩13相接;出口法兰15位于混合段13的外端;Referring to Fig. 1, Fig. 2, a kind of oil nozzle pipeline water injection type high pressure combustion method provided by the present invention, this method is used in a water injection type high pressure combustion device, this water injection type high pressure combustion device includes
该注水式高压燃烧方法包括如下步骤:The water injection type high pressure combustion method comprises the following steps:
燃油从油喷嘴3进入燃烧室10,压缩空气从配风器2进入燃烧室10,从注水口4通过油喷嘴管路从油喷嘴3向燃烧室10中注入一定量的水,使燃烧室10内的工作温度从2000℃左右下降到1500~1600℃;点火器5的工作端也通向燃烧室10,燃油和空气进入燃烧室10后雾化混合,由点火器5点燃,完全燃烧后产生高温高压烟气,从燃油管路上的注水口4注入一定量的水后吸收部分燃烧热,使燃烧室10内的工作温度稳定在1500~1600℃,然后进入调温器17与冷却水汇合,另有一股水由燃烧段7中设置的冷却水套9的进口接头18进入冷却水套9,再由的冷却水套9出口经调温器17的喷孔进入调温器17内与高温高压烟气汇合,这股混合气流经缩口衬套16进入消音罩13,消音减振后进入混合室14,混合均匀后由出口法兰15进入油井管道。Fuel oil enters the
注入水后,燃烧室10内的工作温度可以保持在1500℃-1600℃。After the water is injected, the working temperature in the
参考图1,本发明提供的方法如下。在在燃烧器头部1的油喷嘴3管路上设置一个注水口4,注入一定量的水,该注入水与燃油一起喷入燃烧室,使燃烧室内的温度从2000℃左右下降到1500~1600℃,从而确保该装置能够长期安全稳定的运行。燃油从油喷嘴3进入燃烧室10,压缩空气从配风器2进入燃烧室10,点火器5的工作端也通向燃烧室10。Referring to Fig. 1, the method provided by the present invention is as follows. Set a
本实施例工作时,燃油和空气进入燃烧室10后雾化混合,由点火器5点燃,完全燃烧后产生高温高压烟气,从燃油管路注入一定量的水后吸收部分燃烧热,使燃烧段7内的工作温度稳定在1500~1600℃,然后进入调温器与冷却水汇合。另有一股水由燃烧段7中设置的冷却水套9的进口接头18进入冷却水套9,再由的冷却水套9出口经调温器17的喷孔进入调温器内与高温高压烟气汇合。这股混合气流经缩口衬套16进入消音罩13,消音减振后进入混合室14,混合均匀后由出口法兰15进入油井管道。When this embodiment is working, fuel and air enter the
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