CN101825015A - Top cover assembly structure of silent generator set - Google Patents

Top cover assembly structure of silent generator set Download PDF

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Publication number
CN101825015A
CN101825015A CN 201010151572 CN201010151572A CN101825015A CN 101825015 A CN101825015 A CN 101825015A CN 201010151572 CN201010151572 CN 201010151572 CN 201010151572 A CN201010151572 A CN 201010151572A CN 101825015 A CN101825015 A CN 101825015A
Authority
CN
China
Prior art keywords
top cover
generator set
air
chamber
assembly structure
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN 201010151572
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Chinese (zh)
Inventor
肖亨琳
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Wuxi Kipor Power Co Ltd
Original Assignee
Wuxi Kipor Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Wuxi Kipor Power Co Ltd filed Critical Wuxi Kipor Power Co Ltd
Priority to CN 201010151572 priority Critical patent/CN101825015A/en
Publication of CN101825015A publication Critical patent/CN101825015A/en
Priority to PCT/CN2010/002004 priority patent/WO2011124006A1/en
Pending legal-status Critical Current

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B63/00Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices
    • F02B63/04Adaptations of engines for driving pumps, hand-held tools or electric generators; Portable combinations of engines with engine-driven devices for electric generators
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P11/00Component parts, details, or accessories not provided for in, or of interest apart from, groups F01P1/00 - F01P9/00
    • F01P11/10Guiding or ducting cooling-air, to, or from, liquid-to-air heat exchangers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F01MACHINES OR ENGINES IN GENERAL; ENGINE PLANTS IN GENERAL; STEAM ENGINES
    • F01PCOOLING OF MACHINES OR ENGINES IN GENERAL; COOLING OF INTERNAL-COMBUSTION ENGINES
    • F01P1/00Air cooling
    • F01P2001/005Cooling engine rooms

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Air-Flow Control Members (AREA)

Abstract

The invention relates to a top cover assembly structure of a silent generator set. The top cover assembly structure comprises a top cover and a top cover connecting plate, wherein the top cover and the top cover connecting plate are assembled at the upper part of the generator set. The invention is characterized in that a baffle is arranged in the top cover, the baffle divides the inner chamber of the top cover into an independent return chamber and an independent hot air chamber, a cooling air inlet grating is arranged on the side wall of the return chamber, a cooling air outlet is arranged on the top cover connecting plate corresponding to the return chamber and cooling air flowing back to the return chamber flows into the generator set through the cooling air outlet; and a hot air outlet grating is arranged on the side wall of the hot air chamber, a hot air inlet is arranged on the top cover connecting plate corresponding to the hot air chamber, and hot air in the generator set flows into the hot air chamber through the hot air inlet. The invention has the advantages that the structure is simple, ingenious, compact and reasonable, the cooling effect is good, the noise in the generator set can be prevented from being radiated outward and the noise pollution is effectively reduced; and the top cover can remove rain and snow in time and the normal operation of the device is guaranteed.

Description

A kind of top cover assembly structure of silent generator set
Technical field
The present invention relates to a kind of top cover assembly structure of quiet generator set, belong to air flows controlling component technical field.
Background technique
Generator set can produce heat in the course of the work, needs eliminating in time, otherwise can influence the life-span of generator set.In prior art, traditional generator set adopts the cooling of ventilating of straight-through type suction port usually, promptly on electric generator set casing body, drive the grid of giving vent to anger into, cool air directly enters generator set inside by the air-inlet grille on the housing and cools off, and hot air is directly discharged housing from generator set inside by the grid of giving vent to anger on the housing.The shortcoming of this radiating structure is: the inlet, outlet grid of straight-through type is to the unseparated effect of the noise of generator set inside, the noise that produces during the generator set running is not blocked, directly by air-inlet grille and the grid of giving vent to anger to the unit external radiant, cause noise pollution.In addition, the top cover of traditional generator set is generally flat roof structure, and the easy ponding blizzard of unit top cover causes generator set to break down easily in sleety weather.
Summary of the invention
The objective of the invention is to overcome above-mentioned deficiency, thereby provide a kind of top cover assembly structure of quiet generator set, this top cover assembly mechanism can cut off the generator set interior noise effectively to extraradial approach, reduces noise pollution, can prevent ponding blizzard on the top cover assembly simultaneously.
According to technological scheme provided by the invention, the top cover assembly structure of described quiet generator set includes top cover and top cover connecting, top cover and top cover connecting are assemblied in generator set top, it is characterized in that, in top cover, be provided with dividing plate, dividing plate is separated into separate refluxing chamber and hot blast chamber with the top cover inner chamber, on the sidewall of refluxing chamber, offer and be used for the air-inlet grille that cold air flows into, offer cold air outlet on the top cover connecting corresponding to refluxing chamber, flow into the interior cold air of refluxing chamber via in the cold air outlet inflow generator group; Offer the grid of giving vent to anger that is used for the hot gas outflow on the sidewall of hot blast chamber, offer hot air intake on the top cover connecting corresponding to the hot blast chamber, it is indoor that the hot gas in the generator set enters hot blast via hot air intake.
As a further improvement on the present invention, the refluxing chamber inwall at described air-inlet grille place is provided with the suction port baffle plate, the suction port baffle plate be ecto-entad to the upslope structure; Direction over against the air inlet grid in the refluxing chamber is provided with the air inlet dividing plate, the air inlet dividing plate is fixed on the top cover top, form the air-flow port between air inlet the lower partition and the top cover connecting, cold air outlet is opened on the top cover connecting of air inlet dividing plate opposite side, and cold air passes the air-flow port after by in the cold air outlet inflow generator group.
As a further improvement on the present invention, the area of described air-inlet grille is 1: 1.1~1: 1.4 with the ratio of the area of air-flow port.
As a further improvement on the present invention, the upper-end surface all around of described cold air outlet is provided with coaming plate.
As a further improvement on the present invention, the hot blast chamber interior walls at the described grid place of giving vent to anger is provided with the air outlet baffle plate, the air outlet baffle plate be ecto-entad to the upslope structure.
As a further improvement on the present invention, above the indoor hot air intake of hot blast, be provided with the air-out guide plate that guides hot gas to turn to of being used to of inclination.
As a further improvement on the present invention, the volume of described hot blast chamber is greater than the volume of refluxing chamber, is provided with vertical top cover support plate in that hot blast is indoor.
As a further improvement on the present invention, described top cover adopts steel plate punching press or bending to form; The top cover top is middle high, the low pitched roof structure in both sides.
As a further improvement on the present invention, post the sound-absorbing flush coat that one deck is made by flexible cellular material on the internal surface of described refluxing chamber and hot blast chamber.
As a further improvement on the present invention, described air-inlet grille is arranged on the relative side of top cover with the grid of giving vent to anger.
Compared with the prior art the present invention has the following advantages:
(1), simple and ingenious structure, compact and reasonable, adopt refluxing chamber conflux intake method, and air-inlet grille is arranged on the relative side with the grid of giving vent to anger, effectively prevent thermal cycle, good cooling results.
(2), the suction port baffle plate at air-inlet grille place adopts gradient design with the air outlet baffle plate at the grid place of giving vent to anger, can prevent effectively that rainwater from entering refluxing chamber inside, and can increase soundproof effect.
(3), the air inlet dividing plate that is provided with between the air inlet grid of refluxing chamber and the cold air outlet can stop that the generator set interior noise to external radiation, effectively reduces noise pollution, the raising soundproof effect; The height of air inlet dividing plate is reasonable in design, has taken into account air communication happy property of crossing and the shielding that intercepts noise.
(4), the air-out guide plate that is provided with of the hot gas wind inlet of hot blast chamber top can make the hot gas flow velocity that enters top cover hot blast chamber increase, kinetic energy rejection reduces, and utilizes heat to distribute, and improves cooling effect.
(5), the indoor top cover support plate of hot blast has increased the intensity of top cover; Top cover adopts steel bending form to make middle high, the low pitched roof structure in both sides, makes and can get rid of sleet timely when the present invention uses out of doors that prevent its accumulation, support equipment runs well.
Description of drawings
Fig. 1 is a perspective view of the present invention.
Fig. 2 is a plan view of the present invention.
Fig. 3 is the A-A generalized section of Fig. 2
Fig. 4 is the B-B generalized section of Fig. 2
Fig. 5 is the C-C generalized section of Fig. 2
Fig. 6 is axle side schematic representation such as decomposition assembling of the present invention
Description of reference numerals: A-refluxing chamber, B-hot blast chamber, 1-top cover, 2-top cover connecting, 3-hot air intake, 4-air-out guide plate, 5-top cover support plate, 6-mounting plate, 7-mounting hole, 8-air outlet baffle plate, 9-give vent to anger grid, 10-dividing plate, 11-air inlet dividing plate, 12-cold air outlet, 13-coaming plate, 14-suction port baffle plate, 15-air-inlet grille, 16-air-flow port.
Embodiment
The present invention will be further described below in conjunction with concrete drawings and Examples.
As Fig. 1~shown in Figure 6, the present invention mainly is made up of top cover 1 and top cover connecting 2 two-part, the inside lower end of top cover 1 is provided with mounting plate 6, offer mounting hole 7 on the mounting plate 6, offer corresponding mounting hole on top cover connecting 2, top cover 1 and top cover connecting 2 utilize screw to be assemblied in generator set top.In top cover 1, be provided with dividing plate 10, dividing plate 10 is separated into separate refluxing chamber A and hot blast chamber B with top cover 1 inner chamber, on the sidewall of refluxing chamber A, offer and be used for the air-inlet grille 15 that cold air flows into, offer cold air outlet 12 on the top cover connecting 2 corresponding to refluxing chamber A, flow into the interior cold air of refluxing chamber A via in the cold air outlet 12 inflow generator groups; Offer the grid 9 of giving vent to anger that is used for the hot gas outflow on the sidewall of hot blast chamber B, offer hot air intake 3 on the top cover connecting 2 corresponding to hot blast chamber B, the hot gas in the generator set enters in the B of hot blast chamber via hot air intake 3; Described air-inlet grille 15 is arranged on the relative side of top cover 1 with the grid 12 of giving vent to anger, and can effectively prevent thermal cycle.
As Fig. 1, Fig. 4 and shown in Figure 5, the refluxing chamber A inwall at described air-inlet grille 15 places is provided with suction port baffle plate 14, suction port baffle plate 14 is the upslope structure of ecto-entad, the lowest surfaces that is air-inlet grille 15 is the minimum point of suction port baffle plate 14, after rainwater enters top cover 1 from air-inlet grille 15, major part is trapped within on the suction port baffle plate 14, the rainwater that is trapped on the suction port baffle plate 14 flows to low spot from the height point under action of gravity, at last outside air-inlet grille 15 is discharged to top cover 1, make the generator set that this top cover 1 is housed can prevent effectively that rainwater from entering unit inside when using out of doors, suction port baffle plate 14 also has certain soundproof effect simultaneously.Direction over against air inlet grid 15 in the refluxing chamber A is provided with air inlet dividing plate 11, air inlet dividing plate 11 is fixed on the crown center position of top cover 1, form air-flow port 16 between air inlet dividing plate 11 bottoms and the top cover connecting, cold air outlet 12 is opened on the top cover connecting 2 of air inlet dividing plate 11 opposite sides, and cold air passes air-flow port 16 after by in the cold air outlet 12 inflow generator groups.Air inlet dividing plate 11 in the refluxing chamber A can stop that the generator set interior noise to external radiation, effectively reduces noise pollution, improves soundproof effect; In general, air inlet dividing plate 11 is big more, soundproof effect is good more, but air inlet dividing plate 11 increases, air-flow port 16 will correspondingly reduce, air-flow port 16 reduces and can be to circulation causes resistance to cold air, influence heat radiation cooling effect, so, for taking into account air communication happy property of crossing and the shielding that intercepts noise, the present invention rationally is provided with air inlet dividing plate 11 height among the refluxing chamber A, the area that makes the area of air-flow port 16 be slightly larger than air-inlet grille 15, and promptly the ratio of the area of the area of air-inlet grille 15 and air-flow port 16 is controlled between 1: 1.1~1: 1.4.Though suction port baffle plate 14 can effectively stop rainwater to enter in the top cover 1, but when generator set is worked, still have water vapour in the top cover 1, having some water behind the generator set long-play accumulates in the refluxing chamber A, if these water are in cold air outlet 12 inflow generator groups, cause equipment to break down easily, so the present invention is being provided with a corral plate 13 on the upper-end surface around the cold air outlet 12, coaming plate 13 can prevent effectively that the water in the top cover 1 from flowing in the generator set of below.
As Fig. 1, Fig. 3 and shown in Figure 5, the hot blast chamber B inwall at described grid 9 places of giving vent to anger is provided with two air outlet baffle plates 8 up and down, air outlet baffle plate 8 also is the upslope structure of ecto-entad, it can prevent effectively that rainwater from entering unit inside and having certain soundproof effect, and concrete principle is identical with suction port baffle plate 14.The volume of described hot blast chamber B is greater than the volume of refluxing chamber A, because the horizontal span of top cover 1 is bigger, in order to guarantee the intensity of top cover 1, the present invention is provided with vertical top cover support plate 5 in the B of hot blast chamber.Be provided with the air-out guide plate 4 of inclination above the hot air intake 3 in the B of hot blast chamber, air-out guide plate 4 is used to guide hot gas to turn to, and increases so that enter the hot gas flow velocity of top cover hot blast chamber B, and kinetic energy rejection reduces, thereby utilize heat to distribute, improve cooling effectiveness.
As Fig. 1, Fig. 2 and shown in Figure 6, the top cover 1 among the present invention adopts steel plate punching press or bending to form, and the top of top cover 1 is middle high, the low pitched roof structure in both sides, can get rid of sleet timely when this structure can make the present invention use out of doors, prevents its accumulation.
During concrete the application, the cold air that plays cooling action flows in the refluxing chamber A from the air-inlet grille 15 on the top cover 1, pass the air-flow port 16 of air inlet dividing plate 11 bottoms then and enter generator set inside with cooling unit parts via cold air outlet 12, the heating component of cold air and unit inside carries out becoming hot gas after the heat exchange, this hot gas enters in the hot blast chamber B of top cover 1 from the hot air intake 3 on the hot blast chamber B of top cover 1 another side, 4 guiding turn to hot gas through the air-out guide plate, thereby have higher flow velocity and kinetic energy, be discharged to the unit outside from the grid 9 of giving vent to anger then.
The side at the air-inlet grille 15 and grid 9 places of giving vent to anger can be carried out conversion as the case may be among the present invention, to adapt to the outlet and inlet direction of different generator set.In addition, under the prerequisite of flow that does not hinder the gas turnover and kinetic energy, can post the sound-absorbing flush coat that one deck flexible cellular material is made on the internal surface of described refluxing chamber A and hot blast chamber B, the noise in order in shielding, the absorption unit further improves quiet effect.

Claims (10)

1. top cover assembly structure of silent generator set, include top cover (1) and top cover connecting (2), top cover (1) and top cover connecting (2) are assemblied in generator set top, it is characterized in that, in top cover (1), be provided with dividing plate (10), dividing plate (10) is separated into separate refluxing chamber (A) and hot blast chamber (B) with top cover (1) inner chamber, on the sidewall of refluxing chamber (A), offer and be used for the air-inlet grille (15) that cold air flows into, offer cold air outlet (12) on the top cover connecting (2) corresponding to refluxing chamber (A), flow into the interior cold air of refluxing chamber (A) via in cold air outlet (12) the inflow generator group; Offer the grid of giving vent to anger (9) that is used for the hot gas outflow on the sidewall of hot blast chamber (B), offer hot air intake (3) on the top cover connecting (2) corresponding to hot blast chamber (B), the hot gas in the generator set enters in the hot blast chamber (B) via hot air intake (3).
2. top cover assembly structure of silent generator set as claimed in claim 1, its feature are that also refluxing chamber (A) inwall that described air-inlet grille (15) is located is provided with suction port baffle plate (14), and suction port baffle plate (14) is the upslope structure of ecto-entad; Direction over against air inlet grid (15) in the refluxing chamber (A) is provided with air inlet dividing plate (11), air inlet dividing plate (11) is fixed on top cover (1) top, form air-flow port (16) between air inlet dividing plate (11) bottom and the top cover connecting (2), cold air outlet (12) is opened on the top cover connecting (2) of air inlet dividing plate (11) opposite side, and cold air passes air-flow port (16) after by in cold air outlet (12) the inflow generator group.
3. top cover assembly structure of silent generator set as claimed in claim 2, its feature are that also the ratio of the area of the area of described air-inlet grille (15) and air-flow port (16) is 1: 1.1~1: 1.4.
4. top cover assembly structure of silent generator set as claimed in claim 1, its feature are that also the upper-end surface is provided with coaming plate (13) around the described cold air outlet (12).
5. top cover assembly structure of silent generator set as claimed in claim 1, its feature are that also hot blast chamber (B) inwall that the described grid of giving vent to anger (9) is located is provided with air outlet baffle plate (8), and air outlet baffle plate (8) is the upslope structure of ecto-entad.
6. top cover assembly structure of silent generator set as claimed in claim 1, its feature also be, the top of the hot air intake (3) in hot blast chamber (B) is provided with the air-out guide plate (4) that guides hot gas to turn to of being used to of inclination.
7. top cover assembly structure of silent generator set as claimed in claim 1, its feature are that also the volume of described hot blast chamber (B) is provided with vertical top cover support plate (5) greater than the volume of refluxing chamber (A) in hot blast chamber (B).
8. top cover assembly structure of silent generator set as claimed in claim 1, its feature are that also described top cover (1) adopts steel plate punching press or bending to form; Top cover (1) top is middle high, the low pitched roof structure in both sides.
9. top cover assembly structure of silent generator set as claimed in claim 1, its feature also are, post the sound-absorbing flush coat that one deck is made by flexible cellular material on the internal surface of described refluxing chamber (A) and hot blast chamber (B).
10. top cover assembly structure of silent generator set as claimed in claim 1, its feature are that also described air-inlet grille (15) is arranged on the relative side of top cover (1) with the grid of giving vent to anger (12).
CN 201010151572 2010-04-06 2010-04-06 Top cover assembly structure of silent generator set Pending CN101825015A (en)

Priority Applications (2)

Application Number Priority Date Filing Date Title
CN 201010151572 CN101825015A (en) 2010-04-06 2010-04-06 Top cover assembly structure of silent generator set
PCT/CN2010/002004 WO2011124006A1 (en) 2010-04-06 2010-12-09 Top cover assembly structure for silent generator set

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201010151572 CN101825015A (en) 2010-04-06 2010-04-06 Top cover assembly structure of silent generator set

Publications (1)

Publication Number Publication Date
CN101825015A true CN101825015A (en) 2010-09-08

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CN 201010151572 Pending CN101825015A (en) 2010-04-06 2010-04-06 Top cover assembly structure of silent generator set

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CN (1) CN101825015A (en)
WO (1) WO2011124006A1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011124006A1 (en) * 2010-04-06 2011-10-13 无锡开普动力有限公司 Top cover assembly structure for silent generator set

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05344677A (en) * 1992-06-09 1993-12-24 Mitsubishi Electric Corp Silencer cover of electric rotating machine
CN101144412A (en) * 2007-10-19 2008-03-19 无锡开普动力有限公司 Aeration structure of silencing generating set
CN201234183Y (en) * 2008-07-08 2009-05-06 无锡华达电机有限公司 Noise lowering ventilation apparatus for motor
CN201687577U (en) * 2010-04-06 2010-12-29 无锡开普动力有限公司 Top cover assembly structure of silent generator unit

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JPH02204630A (en) * 1989-01-31 1990-08-14 Yanmar Diesel Engine Co Ltd Cogeneration set
JP3426712B2 (en) * 1994-06-15 2003-07-14 三菱重工業株式会社 Cooling air intake structure of power generator
CN201034043Y (en) * 2007-05-28 2008-03-12 汕头市盈动电气有限公司 Cabinet for diesel-electric set
JP2009121244A (en) * 2007-11-12 2009-06-04 Honda Motor Co Ltd Soundproof enclosed type generator
CN101825011B (en) * 2010-04-06 2011-12-28 无锡开普动力有限公司 Cooling structure for generator set
CN101825015A (en) * 2010-04-06 2010-09-08 无锡开普动力有限公司 Top cover assembly structure of silent generator set

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05344677A (en) * 1992-06-09 1993-12-24 Mitsubishi Electric Corp Silencer cover of electric rotating machine
CN101144412A (en) * 2007-10-19 2008-03-19 无锡开普动力有限公司 Aeration structure of silencing generating set
CN201234183Y (en) * 2008-07-08 2009-05-06 无锡华达电机有限公司 Noise lowering ventilation apparatus for motor
CN201687577U (en) * 2010-04-06 2010-12-29 无锡开普动力有限公司 Top cover assembly structure of silent generator unit

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2011124006A1 (en) * 2010-04-06 2011-10-13 无锡开普动力有限公司 Top cover assembly structure for silent generator set

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Open date: 20100908