CN101823036A - Four-roll reverse coater - Google Patents

Four-roll reverse coater Download PDF

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Publication number
CN101823036A
CN101823036A CN 201010172531 CN201010172531A CN101823036A CN 101823036 A CN101823036 A CN 101823036A CN 201010172531 CN201010172531 CN 201010172531 CN 201010172531 A CN201010172531 A CN 201010172531A CN 101823036 A CN101823036 A CN 101823036A
Authority
CN
China
Prior art keywords
roll
roller
metering
metering roll
pick
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN 201010172531
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Chinese (zh)
Inventor
汤建荣
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
CHANGZHOU SHUANG'OU PLANK INDUSTRY Co Ltd
Original Assignee
CHANGZHOU SHUANG'OU PLANK INDUSTRY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by CHANGZHOU SHUANG'OU PLANK INDUSTRY Co Ltd filed Critical CHANGZHOU SHUANG'OU PLANK INDUSTRY Co Ltd
Priority to CN 201010172531 priority Critical patent/CN101823036A/en
Publication of CN101823036A publication Critical patent/CN101823036A/en
Pending legal-status Critical Current

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Abstract

The invention relates to a four-roll reverse coater. The coater is provided with a first metering roll, a second metering roll, a coating roll and a strip roll for conveying a strip which are provided with horizontal axes and are arranged in parallel, wherein the second metering roll, the first metering roll, the coating roll and the strip roll are orderly arranged close to each other side by side, a pick-up roll is arranged close to the lower part of the first metering roll along the horizontal axis, and the lower part of the pick-up roll is dipped in a coating tank. The invention can enable the coated film to have no bias in the thickness, has the defoaming effect, and can ensure that the control of the film thickness is not influenced by the slight deformation of the coating roll in the roll coating process.

Description

Four-roll reverse coater
Technical field
The present invention relates to a kind of roll coater, especially a kind of film thickness monitoring is four-roll reverse coater accurately.
Background technology
Roll coater, the full name roll coater.Promptly certain amount of coating is applied to device on the planar material with one group of above revolution roller.Change the pressure between two rollers, can regulate the thickness of coating.Typical roll coater has roll coater, pressure roller coating machine (gravure roll coating machine), positive and negative roll coater etc.
At present, roll coater on the market mostly is three roll reverse coaters greatly, comprise pick-up roller, application roller, metering roll and aluminium strip roller, its application mode is: pick up paint by pick-up roller, give metering roll and application roller, control thickness by the spacing between metering roll and the application roller again, transfer to then on the aluminium volume that is coated.Technology is simple though such coating process has reached to a certain extent, application effect easily, but such shortcoming of bringing is: 1, with present domestic technological level, because the rigidity of metering roll (steel rider) is stronger, therefore the concentric circles of steel rod can reach higher level, but the concentric circles of application roller (rubber roll) has 3~5 microns error, control the thickness of paint with metering roll (steel rider) and application roller (rubber roll), have 3~5 microns error, form membrane thickness unevenness; 2, do not have the bubble of pressure function, the paint tray the inside has bubble, and bubble can be with the application roller, and the plate face that is coated volume forms bubble impression flaw; 3, in the production process, rubber roll works long hours, and the chance retarder thinner is yielding or become big, because of the paint attachment surface of rubber roll is bigger, also can influence the control of thickness.
Summary of the invention
The technical problem to be solved in the present invention is: propose that a kind of defoaming effect is good, the uniform four-roll reverse coater of film thickness monitoring.
The technical solution adopted in the present invention is: a kind of four-roll reverse coater, the band roller that has axis horizontal and first metering roll that be arranged in parallel, second metering roll, application roller and carry band, described second metering roll, first metering roll, application roller and the close side by side successively setting of band roller, the below of described first metering roll, the close pick-up roller that is provided with of axis horizontal, the bottom of described pick-up roller is dipped in the coatings tank.
Specifically, first metering roll of the present invention, second metering roll, band roller and pick-up roller are steel rider, and described application roller is a rubber roll.Described band is coil of strip, yardage roll, aluminium volume or roll of plastic, and band passes between application roller and band roller.In the described coatings tank be liquid state by the roller coat material, the mixture that is specially paint, glue, waterproofing agent or can picked roller picks up.
The course of work of the present invention and operation principle are: by pick-up roller pick up in the coatings tank by the roller coat material, give first metering roll and second metering roll, control thickness by two metering rolls with this, transfer to again on the application roller, transfer to again afterwards on the band that is coated to finish whole roller coat process.
The invention has the beneficial effects as follows: 1, control thickness with two metering rolls, because metering roll is selected steel rider for use, therefore in view of steel rider rigidity is arranged, concentric circles easy to control makes almost zero deflection of thickness, be transferred to the application roller then, even the concentric circles of application roller has 3~5 microns error, but the thickness that is transferred to it be about uniformly, and then be transferred to band, left and right sides thickness also is uniformly, does not just have the thickness deviation; 2, the bubble of pressure function is arranged, twice extruding by pick-up roller and first metering roll and first metering roll and second metering roll has the froth breaking effect; 3, in the production process, rubber roll works long hours, and it is yielding or become big to meet retarder thinner, but rubber roll of the present invention does not directly contact with pick-up roller, so the coating attachment surface of rubber roll is smaller, is not very big to the influence of film thickness monitoring.
Description of drawings
The present invention is further described below in conjunction with drawings and Examples.
Fig. 1 is the prior art constructions schematic diagram;
Fig. 2 is the structural representation of the preferred embodiments of the present invention;
Among the figure: 1, first metering roll; 2, second metering roll; 3, application roller; 4, band roller; 5, band; 6, pick-up roller; 7, coatings tank.
The specific embodiment
The present invention is further detailed explanation with preferred embodiment in conjunction with the accompanying drawings now.These accompanying drawings are the schematic diagram of simplification, basic structure of the present invention only is described in a schematic way, so it only show the formation relevant with the present invention.
Shown in Figure 1 is the reverse application mode of three rollers of prior art: pick up paint by pick-up roller, give metering roll and application roller, control thickness by the spacing between metering roll and the application roller again, transfer to then on the band that is coated.But can cause thickness application cloth even like this, the plate face that is coated volume forms problems such as bubble impression flaw.
Therefore, the invention provides a kind of roll coater and solve this a series of problems, a kind of four-roll reverse coater as shown in Figure 2, the band roller 4 that has axis horizontal and first metering roll 1 that be arranged in parallel, second metering roll 2, application roller 3 and carry band 5, described second metering roll 2, first metering roll 1, application roller 3 and the close side by side successively setting of band roller 4, the below of described first metering roll 1, the close pick-up roller 6 that is provided with of axis horizontal, the bottom of described pick-up roller 6 is dipped in the coatings tank 7.First metering roll 1 described in the present embodiment, second metering roll 2, band roller 4 and pick-up roller 6 are steel rider, and described application roller 3 is a rubber roll, and described band 5 is the aluminium volume, and in the described coatings tank 7 is liquid by the roller coat material, is specially paint.
The present invention by pick-up roller 6 pick up in the coatings tank 7 by the roller coat material, give first metering roll 1 and second metering roll 2, utilize twice extruding of the pick-up roller 6 and first metering roll 1 and first metering roll 1 and second metering roll 2, produce the froth breaking effect,, therefore utilize steel rider that rigidity is arranged in view of two metering rolls are steel rider, concentric circles easy to control, can transfer to again afterwards on the band that is coated to finish whole roller coat process so that thickness zero deflection almost is transferred to application roller 6 then.In addition, the length of the coatings tank 7 described in the present embodiment is greater than the diameter sum of second metering roll 2 with pick-up roller 6, the coating that pushes out during in the extruding of control thickness when second metering roll 2 and first metering roll 1 can fall into coatings tank 7 again once more like this, in order to the secondary utilization, also reduced the waste of resource so to a certain extent, thereby controlled and provided cost savings.Certainly, the coating that squeezes out described here and without pollution is suitable with coating quality in the former coatings tank.
Just the specific embodiment of the present invention of describing in the above specification, various not illustrating is construed as limiting flesh and blood of the present invention, the person of an ordinary skill in the technical field after having read specification can to before the described specific embodiment make an amendment or be out of shape, and do not deviate from essence of an invention and scope.

Claims (4)

1. four-roll reverse coater, it is characterized in that: first metering roll (1) that has axis horizontal and be arranged in parallel, second metering roll (2), application roller (3) and the band roller (4) of carrying band (5), described second metering roll (2), first metering roll (1), application roller (3) and the close side by side successively setting of band roller (4), the parallel close pick-up roller (6) that is provided with of below, the axis of described first metering roll (1), the bottom of described pick-up roller (6) is dipped in the coatings tank (7).
2. four-roll reverse coater as claimed in claim 1 is characterized in that: described first metering roll (1), second metering roll (2), band roller (4) and pick-up roller (6) are steel rider, and described application roller (3) is a rubber roll.
3. four-roll reverse coater as claimed in claim 1 is characterized in that: described band (5) is coil of strip, yardage roll, aluminium volume or roll of plastic.
4. four-roll reverse coater as claimed in claim 1 is characterized in that: in the described coatings tank (7) by the roller coat material for liquid, the mixture that is specially paint, glue, waterproofing agent or can picked roller (6) picks up.
CN 201010172531 2010-05-14 2010-05-14 Four-roll reverse coater Pending CN101823036A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN 201010172531 CN101823036A (en) 2010-05-14 2010-05-14 Four-roll reverse coater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN 201010172531 CN101823036A (en) 2010-05-14 2010-05-14 Four-roll reverse coater

Publications (1)

Publication Number Publication Date
CN101823036A true CN101823036A (en) 2010-09-08

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN 201010172531 Pending CN101823036A (en) 2010-05-14 2010-05-14 Four-roll reverse coater

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CN (1) CN101823036A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103143477A (en) * 2013-03-21 2013-06-12 无锡中易薄膜科技有限公司 Novel two-roller lamination reverse coating device
CN107953567A (en) * 2017-11-30 2018-04-24 江苏标榜装饰新材料股份有限公司 A kind of film coated decorative plate production line and its production technology

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2053544U (en) * 1989-09-13 1990-02-28 陈继红 Coating device
CN2174265Y (en) * 1993-08-10 1994-08-17 俞以纯 Improved hot melt pressure-sensitive rubber coating apparatus
JPH10216589A (en) * 1997-02-06 1998-08-18 Hirano Tecseed Co Ltd Roll coater
US20020079051A1 (en) * 2000-10-31 2002-06-27 Adlamco, Inc. Process for coating and laminating film using 100% solids adhesive at room temperature
CN2810759Y (en) * 2005-07-28 2006-08-30 汕头市远东轻化装备有限公司 Four-roller squeezing and transferring coating mechanism
CN201324695Y (en) * 2008-11-27 2009-10-14 江阴标榜装饰材料有限公司 Coating device of grain surface aluminum-plastic composite board
CN201711257U (en) * 2010-05-14 2011-01-19 常州双欧板业有限公司 Four-roller reverse roller coating machine

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2053544U (en) * 1989-09-13 1990-02-28 陈继红 Coating device
CN2174265Y (en) * 1993-08-10 1994-08-17 俞以纯 Improved hot melt pressure-sensitive rubber coating apparatus
JPH10216589A (en) * 1997-02-06 1998-08-18 Hirano Tecseed Co Ltd Roll coater
US20020079051A1 (en) * 2000-10-31 2002-06-27 Adlamco, Inc. Process for coating and laminating film using 100% solids adhesive at room temperature
CN2810759Y (en) * 2005-07-28 2006-08-30 汕头市远东轻化装备有限公司 Four-roller squeezing and transferring coating mechanism
CN201324695Y (en) * 2008-11-27 2009-10-14 江阴标榜装饰材料有限公司 Coating device of grain surface aluminum-plastic composite board
CN201711257U (en) * 2010-05-14 2011-01-19 常州双欧板业有限公司 Four-roller reverse roller coating machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103143477A (en) * 2013-03-21 2013-06-12 无锡中易薄膜科技有限公司 Novel two-roller lamination reverse coating device
CN107953567A (en) * 2017-11-30 2018-04-24 江苏标榜装饰新材料股份有限公司 A kind of film coated decorative plate production line and its production technology

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Application publication date: 20100908